Search Results (190)

The use of nanomaterials (NMs) in 3D printing concrete (3DPC) has shown significant advancements in enhancing both fresh and hardened properties. This review finds that their inclusion in printable concrete has altered the rheological properties of the mix by promoting thixotropy, extrudability, and buildability while simultaneously refining the microstructure to enhance mechanical strength. Studies further highlight that these additives impart functional properties, such as the photocatalytic activity of nano-TiO₂, which enables self-cleaning ability and assists pollutant degradation. At the same time, carbon-based materials enhance electrical conductivity, thereby facilitating the development of innovative and multifunctional structures. Such incorporation also mitigates anisotropy by filling voids, creating crack-bridging networks, and reducing pore interconnectivity, thereby improving load distribution and structural cohesion in printed structures. Integrating topology optimisation with 3DPC has the potential to enable efficient material usage. Thus, it enhances both sustainability and cost-effectiveness. However, challenges such as efficient dispersion, agglomeration, energy-intensive production processes, high costs, and ensuring environmental compatibility continue to hinder their widespread adoption in concrete printing. This article emphasises the need for optimised NM dosages, effective dispersion techniques, and standardised testing methods, as well as sustainability considerations, for adapting NMs in concrete printing. Full article

In this study, the effects of waste steel fiber and high volume blast furnace slag (BFS) substitution on rheological properties, thixotropic behavior and carbon emission were investigated in order to increase the sustainability of three-dimensional (3D) printable concrete (3DPC). Cement was replaced with BFS at 0%, 25%, 50% and 75% by volume, while waste steel fibers were added to the mixtures at three different lengths (5, 10, 15 mm) and volumetric ratios (0.5% and 1.0%). A total of 39 mixtures were optimized with respect to extrudability, buildability and shape stability criteria, and their rheological and thixotropic properties were characterized by a modified rheometer procedure. Results showed that 50% BFS substitution reduced dynamic yield stress and viscosity by 69% and 52%, respectively, and eliminated the need for a water-reducing admixture. 75% BFS substitution improved structural build-up (A_thix) but required 6% silica fume. The fiber effect interacted with length and BFS content, with short fibers increasing rheological resistance, while the effect of long fibers decreased in mixtures with high BFS. The carbon emission assessment revealed that 75% BFS substitution provided an outstanding CO₂ reduction of up to 71% compared to the control mix. These findings prove that high-volume BFS and waste fibers are an effective strategy to optimize rheological performance and environmental impact for sustainable 3D concrete printing. Full article

The rheological behavior and low-temperature curing kinetics of poly(ethylene glycol fumarate)–acrylic acid systems initiated by benzoyl peroxide/N,N-dimethylaniline have been investigated for the first time with a focus on the development of thermosetting binders with controllable properties. It has been established that both composition and temperature have a significant effect on rheological behavior and kinetic parameters. Rheological studies revealed non-Newtonian flow behavior and thixotropic properties, while oscillatory tests demonstrated structural transformations during curing. Increasing the temperature was found to accelerate gelation, whereas a higher polyester content retarded the process, which is crucial for controlling the pot life of the reactive mixture. DSC analysis indicated that isothermal curing at 30–40 °C can be satisfactorily described by the Kamal autocatalytic model, whereas at 20 °C, at later stages, and at higher polyester contents, diffusion control becomes significant. The thermal behavior of cured systems was investigated using thermogravimetry. Calculations using the isoconversional Kissinger–Akahira–Sunose and Friedman methods confirmed an increase in the apparent activation energy for thermal decomposition, suggesting a stabilizing effect of poly(ethylene glycol fumarate) in the polymer structure. The studied systems are characterized by controllable kinetics, tunable viscosity, and high thermal stability, making them promising thermosetting binders for applications in composites, construction, paints and coatings, and adhesives. Full article

Vat photopolymerization 3D printing, including stereolithography (SLA), digital light processing (DLP), and masked SLA (mSLA), has transformed dental device fabrication by enabling precise and customizable components. However, the rheological behavior of photopolymer resins is a critical factor that governs the printability, accuracy, and performance of printed parts. This review surveys the role of viscosity, shear-thinning, and thixotropy in defining the “printability window” of dental resins and explores the relationship between these properties and the formulation and final material performance. Rheological characterization using rotational rheometry provides key insights, with shear rate sweeps and thixotropy tests quantifying whether a resin behaves as Newtonian or pseudoplastic. The literature shows that optimal printability typically requires resins with low to moderate viscosity at shear, moderate thixotropy for stability, and formulations balanced between high-strength oligomers and low-viscosity diluents. The addition of fillers modifies the viscosity and dispersion, which can improve reinforcement but may reduce print resolution if not optimized. Thermal and optical considerations are also coupled with rheology, affecting the curing depth and accuracy. In conclusion, controlling resin rheology is essential for bridging material formulation with reliable clinical outcomes, guiding both resin design and printer process optimization in modern dental applications. Full article

For the first time, the kinetics of isothermal curing and thermal degradation of polyethylene glycol maleate (pEGM)–based systems and their composites with mineral fillers were investigated in the presence of a benzoyl peroxide/N,N-Dimethylaniline redox-initiating system. DSC analysis revealed that the curing process at 20 °C can be described by the modified Kamal autocatalytic model; the critical degree of conversion (α_c) decreases with increasing content of the unsaturated polyester pEGM and in the presence of fillers. In particular, for unfilled systems, α_c was 0.77 for pEGM45 and 0.60 for pEGM60. TGA results demonstrated that higher pEGM content and the incorporation of fillers lead to increased thermal stability and residual mass, along with a reduction in the maximum decomposition rate (dTGₘₐₓ). Calculations using the Kissinger–Akahira–Sunose and Friedman methods also confirmed an increase in the activation energy of thermal degradation (E_a): E_KAS was 419 kJ/mol for pEGM45 and 470 kJ/mol for pEGM60, with the highest values observed for pEGM60 systems with fillers (496 kJ/mol for SiO₂ and 514 kJ/mol for CaCO₃). Rheological studies employing three-interval thixotropy tests revealed the onset of thixotropic behavior upon filler addition and an increase in structure recovery after deformation of up to 56%. These findings underscore the potential of pEGM-based systems for low-temperature curing and for the design of composite materials with improved thermal resistance. Full article

Yield stress and thixotropy are critical rheological properties for enabling successful 3D printing of magnetic colloidal systems. However, conventional magnetic colloids, typically composed of a single dispersed phase, exhibit insufficient rheological tunability for reliable 3D printing. In this study, we developed a novel magnetic colloidal system comprising a carrier liquid, magnetic nanoparticles, and organic modified bentonite. A direct-ink-writing 3D-printing platform was specifically designed and optimized for thixotropic materials, incorporating three distinct extruder head configurations. Through an in-depth rheological investigation and printing trials, quantitative analysis revealed that the printability of magnetic colloids is significantly affected by multiple factors, including magnetic field strength, pre-shear conditions, and printing speed. Furthermore, we successfully fabricated 3D architectures through the precise coordination of deposition paths and magnetic field modulation. This work offers initial support for the material’s future applications in soft robotics, in vivo therapeutic systems, and targeted drug delivery platforms. Full article

Three-dimensional concrete printing (3DCP) is rapidly emerging as a transformative construction technology, enabling formwork-free fabrication, geometric flexibility, and reduced labour. However, the lack of conventional reinforcement and the strict requirements for fresh and hardened properties present significant challenges. Fibre reinforcement and supplementary cementitious materials (SCMs), such as ground granulated blast furnace slag (GGBS), offer pathways to enhance printability while mitigating environmental impact. This study investigates the combined effect of natural cellulose microfibres and silica fume on the rheological, mechanical, and sustainability performance of 3D-printable mortars. Six mixes were prepared with 50% GGBS, 45% cement, and 5% silica fume, incorporating fibre dosages from 0% to 1%. Results showed that a 0.5% fibre dosage provided the most favourable balance. At this dosage, static yield stress increased to 9.35 Pa and thixotropy reached 8623 mPa·s, enhancing structuration for shape retention. Plastic viscosity remained stable at 4–5 Pa·s, ensuring adequate extrusion performance. Higher fibre dosages (≥0.75%) caused a significant increase in rheological resistance, with static yield stress reaching 208 Pa and thixotropy 135,342 mPa·s. This resulted in excessive structuration, fibre clustering, and poor extrudability. Compressive strength was achieved at 109.10 MPa (92% of silica fume-only mix) with 0.5% fibre. In comparison, flexural strength was 13.20 MPa at 0.5% fibre content and reduced gradually to 12.29 MPa at 1% fibre due to weak fibre–matrix bonding and porosity. Sustainability analysis confirmed that using 50% GGBS and 5% silica fume reduced embodied carbon compared to a 100% cement mix. This study also demonstrated that cellulose microfibres at 0.25–0.5% are optimal for balancing fresh properties, mechanical strength, and sustainability in 3D-printed mortars. Full article

Background: Skin mycoses affect approximately 10% of the global population, and the range of effective topical antifungal agents remains limited. Voriconazole (VRC) is a broad-spectrum triazole with proven efficacy against drug-resistant fungal infections. This study aimed to develop and optimize VRC-loaded microemulsion (ME) polymer gels (Carbopol^®-based) for cutaneous delivery. Selected formulations also contained menthol (2%) as a penetration enhancer and potential synergistic antifungal agent. Methods: A comprehensive screening was performed using pseudoternary phase diagrams to identify stable oil/surfactant/co-surfactant/water systems. Selected MEs were prepared with triacetin, Etocas™ 35, and Transcutol^®, then gelled with Carbopol^®. Formulations were characterized for pH, droplet size, polydispersity index (PDI), and viscosity. In vitro VRC release was assessed using diffusion cells, while ex vivo permeation and skin deposition studies were conducted on full-thickness human skin. Rheological behavior (flow curves, yield stress) and texture (spreadability) were evaluated. Antifungal activity was tested against standard strain of Candida albicans and clinical isolates including a fluconazole-resistant strain. Results: The optimized ME (pH ≈ 5.2; droplet size ≈ 2.8 nm) was clear and stable with both VRC and menthol. Gelation produced non-Newtonian, shear-thinning hydrogels with low thixotropy, favorable for topical application. In ex vivo studies, performed with human skin, both VRC-loaded gels deposited the drug in the epidermis and dermis, with no detectable amounts in the receptor phase after 24 h, indicating retention within the skin. Menthol increased VRC deposition. Antifungal testing showed that VRC-containing gels produced large inhibition zones against C. albicans, including the resistant isolate. The VRC–menthol gel exhibited significantly greater inhibition zones than the VRC-only gel, confirming synergistic activity. Conclusions: ME-based hydrogels effectively delivered VRC into the skin. Menthol enhanced drug deposition and demonstrated synergistic antifungal activity with voriconazole. Full article

Background/Objectives: This study presents the development and characterization of a novel thermoresponsive hydrogel composed of hyaluronic acid (HA), poloxamer 407, cannabidiol (CBD), and colloidal silver (Ag), designed for topical antimicrobial therapy. Methods: The Ag-CBD complex was first synthesized and subsequently incorporated into a HA–poloxamer gel matrix to produce a stable, sprayable formulation with suitable physicochemical properties for dermal applications. Results: The HA-Ag-CBD hybrid gel exhibited a physiological pH, a gelation temperature compatible with skin surface conditions, and favorable rheological behavior, including thixotropy and shear thinning—critical for uniform application and retention under dynamic conditions. Release studies confirmed a sustained delivery profile, supporting prolonged local activity of CBD and colloidal Ag. Antimicrobial assays demonstrated that the HA-Ag-CBD hybrid gel retained potent activity against Staphylococcus aureus and Candida albicans, with minimum inhibitory and bactericidal concentrations (MIC/MBC) statistically comparable to those of the unencapsulated Ag-CBD complex. Against E. coli, the HA-Ag-CBD hydrogel exhibited primarily bacteriostatic activity, with a low MIC (9.24 μg/mL) but a substantially higher MBC (387.35 μg/mL), consistent with the intrinsic structural resistance of Gram-negative bacteria. In contrast, bactericidal activity was more pronounced against Gram-positive strains, reflecting differential susceptibility related to bacterial envelope properties. CBD consistently demonstrated superior antimicrobial efficacy to colloidal Ag, while the Ag-CBD combination produced slightly enhanced, mainly additive effects, likely due to complementary membrane disruption and intracellular Ag⁺ ion activity. Cytotoxicity assays on normal human dermal fibroblasts confirmed that the HA-Ag-CBD hybrid gel maintained >70% cell viability at therapeutically relevant concentrations, in accordance with ISO 10993-5:2009 guidelines, and effectively mitigated the inherent cytotoxicity of the Ag-CBD complex. Conclusions: The HA-Ag-CBD hybrid gel demonstrates strong potential as a biocompatible, multifunctional topical formulation for the treatment of infected wounds and skin lesions. Future work will focus on in vivo evaluation, assessment of skin permeation, and further development to support translational applications. Full article

To address the issues of traditional gels in high-temperature reservoir leakage plugging, such as injection–retention imbalance, poor high-temperature stability, and insufficient thixotropy, this study developed a thixotropic polymer gel system via molecular design and component optimization, aiming to achieve excellent thixotropy, high strength, and wide temperature adaptability (80–140 °C) while clarifying its gelation mechanism. First, the optimal polymer was selected by comparing the high-temperature stability and crosslinking activity of AM/AMPS copolymer (J-2), low-molecular-weight acrylamide polymers (J-3, J-4), and AM/AMPS/NVP terpolymer (J-1). Then, the phenolic crosslinking system was optimized: hexamethylenetetramine (HMTA) was chosen for controlled aldehyde release (avoiding poor stability/dehydration) and catechol for high crosslinking efficiency (enhancing strength via dense crosslinking sites). Urea–formaldehyde resin (UF) was introduced to form a “polymer-resin double network,” improving high-temperature compression resistance and long-term stability. Cyclic shear rheological tests showed the gel system had a larger hysteresis area than the polymer solution, indicating excellent thixotropy before gelation. It gelled completely at 80–140 °C (gelation time shortened with temperature). At 120 °C, its viscosity was 7500 mPa·s, storage modulus (G′) 51 Pa, and loss modulus (G″) 6 Pa, demonstrating good shear thixotropy. The final system (1% J-1, 0.3% catechol, 0.6% HMTA, 15% UF) is suitable for high-temperature reservoir leakage plugging. Full article

Three-dimensional concrete printing (3DCP) is an emerging technology that improves design flexibility and material efficiency in construction. However, widespread adoption of 3DCP requires overcoming key material challenges. These include controlling rheology for pumpability and buildability and achieving sufficient mechanical strength. This paper provides a comprehensive review of the application of nanoclays (NCs) as a key admixture to address these challenges. The effects of three primary NCs (attapulgite (ATT), bentonite (BEN), and sepiolite (SEP)) on the fresh- and hardened-state properties of printable mortars are systematically analyzed. This review summarize findings on how NCs enhanced thixotropy, yield stress, and cohesion, which are critical for shape retention and the successful printing of multilayered structures. Quantitative analysis reveals that optimized dosages of NCs can increase compressive strength by up to 34% and flexural strength by up to 20%. For enhancing rheology and printability, a dosage of approximately 0.5% by binder weight is often suggested for ATT and SEP. In contrast, BEN can be used at higher replacement levels (up to 20%) to also function as a supplementary cementitious material (SCM), though this significantly impacts workability. This review consolidates the current knowledge to provide a clear framework for selecting appropriate NCs and dosages to develop high-performance, reliable, and sustainable materials for 3DCP applications. Full article

This study evaluates the rheological behavior and mechanical performance of Ultra-High-Performance Fiber-Reinforced Concrete (UHPFRC) mixes with varying superplasticizer dosages, aiming to optimize their use in pavement rehabilitation overlays on sloped surfaces. A reference self-compacting UHPFRC mix was modified by reducing the superplasticizer-to-binder ratio in incremental steps, and the resulting mixes were assessed through rheometry, mini-Slump, and Abrams cone tests. Key rheological parameters—static and dynamic yield stress, plastic viscosity, and thixotropy—were determined using the modified Bingham model. The results showed that reducing superplasticizer content increased yield stress and viscosity, enhancing thixotropic behavior while maintaining ultra-high compressive (≥130 MPa) and flexural strength (≥20 MPa) at 28 days. A predictive model was validated to estimate the critical yield stress needed for overlays on slopes. Among the evaluated formulations, the SP-2 mix met the stability and performance criteria and was successfully tested in a prototype overlay, demonstrating its viability for field application. This research confirms the potential of rheology-tailored UHPFRC as a high-performance solution for durable and stable pavement overlays in demanding geometric conditions. Full article

This critical review synthesizes evidence on the multifactorial coupling mechanisms and time-dependent evolution of lateral pressure in concrete formworks, addressing significant limitations in current design standards (GB50666, CIRIA 108, ACI 347). Through a structured analysis of 60+ experimental and theoretical studies, we establish that lateral pressure is governed by nonlinear interactions between concrete rheology, casting dynamics, thermal conditions, and formwork geometry. The key findings reveal that (1) casting rate increments >5 m/h amplify peak pressure by 15–27%, while SCC thixotropy (Athix > 0.5) reduces it by 15–27% at <5 m/h; (2) secondary vibration induces 52–61% pressure surges through liquefaction; and (3) sections with a width >2 m exhibit 40% faster pressure decay due to arching effects. (4) Temporal evolution follows three distinct phases—rapid rise (0–2 h), slow decay (2–10 h), and sharp decline (>10 h)—with the temperature critically modulating transition kinetics. Crucially, the existing codes inadequately model temperature dependencies, SCC/HPC rheology, and high-speed casting (>10 m/h). This work proposes a parameter-specific framework integrating rheological thresholds (Athix, Rstr), casting protocols, and real-time monitoring to enhance standard accuracy, enabling an optimized formwork design and risk mitigation in complex scenarios, such as water conveyance construction and slipforming. Full article

The use of 3D printing holds significant promise to transform the construction industry by enabling automation and customization, although key challenges remain—particularly the control of fresh-state rheology. This study presents a novel formulation that combines potassium-rich biomass fly ash (BFAK) with an air-entraining plasticizer (APA) to optimize the rheological behavior, hydration kinetics, and structural performance of mortars tailored for extrusion-based 3D printing. The results demonstrate that BFAK enhances the yield stress and thixotropy increases, contributing to improved structural stability after extrusion. In parallel, the APA adjusts the viscosity and facilitates material flow through the nozzle. Isothermal calorimetry reveals that BFAK modifies the hydration kinetics, increasing the intensity and delaying the occurrence of the main hydration peak due to the formation of secondary sulfate phases such as Aphthitalite [(K₃Na(SO₄)₂)]. This behavior leads to an extended setting time, which can be modulated by APA to ensure a controlled processing window. Flowability tests show that BFAK reduces the spread diameter, improving cohesion without causing excessive dispersion. Calibration cylinder tests confirm that the formulation with 1.5% APA and 2% BFAK achieves the maximum printable height (35 cm), reflecting superior buildability and load-bearing capacity. These findings underscore the novelty of combining BFAK and APA as a strategy to overcome current rheological limitations in digital construction. The synergistic effect between both additives provides tailored fresh-state properties and structural reliability, advancing the development of a sustainable SMC and printable cementitious materials. Full article

Three-dimensional concrete printing (3DCP) represents a paradigm shift in construction technology, enabling the automated, formwork-free fabrication of intricate geometries. Despite its rapid growth, successful implementation remains dependent on the precise control of material rheology and printing parameters. This review critically analyzes the foundational rheological properties of static yield stress, dynamic yield stress, plastic viscosity, and thixotropy and their influence on three core printability attributes, i.e., pumpability, extrudability, and buildability. Furthermore, it explores the role of critical process parameters, such as print speed, nozzle dimensions, layer deposition intervals, and standoff distance, in shaping interlayer bonding and structural integrity. Special emphasis is given to modeling frameworks by Suiker, Roussel, and Kruger, which provide robust tools for evaluating structural stability under plastic yield and elastic buckling conditions. The integration of these rheological and process-based insights offers a comprehensive roadmap for optimizing the performance, quality, and scalability of 3DCP. Full article