Microbiological Activity Affects Post-Harvest Quality of Cocoa (Theobroma cacao L.) Beans
Abstract
:1. Introduction
2. Microbiological Activity in Post-Harvest Handling of Cocoa Beans
2.1. Sorting
2.2. Cocoa Pod Ripening
2.3. Cocoa Pods Breaking
2.4. Fermentation
2.5. Drying
2.6. Storage
3. Effect of Microorganism Activity on Quality of Cocoa Beans
3.1. Physical Properties
3.2. Chemical Properties
4. Quality Improvement of Cocoa Beans
4.1. Post-Harvest Treatments for the Quality Improvement of Cocoa Beans
4.2. Technological Difficulties in Maintaining the Postharvest Quality of Cocoa Beans
5. Conclusions and Future Research
Author Contributions
Funding
Data Availability Statement
Acknowledgments
Conflicts of Interest
References
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Country | Yeast Species | Characteristics | References |
---|---|---|---|
Ecuador | S. cerevisiae, R. minuta, P. manshurica, P. kudriavzevii, P. kluyveri, K. marxianus, H. opuntiae, C. tropicalis, C. sorbosivorans-like, and T. delbrueckii | P. manshurica, P. kudriavzevii, and S. cerevisiae were the dominant ethanol producers. | [86] |
Brazil | P. kundriavzevii, C. orthopsilosis, K. ohmeri, D. etchellsii, I. orientalis, H. uvarum, P. kluyveri, and S. cerevisiae | These species adapted well to both fermentation box and the stainless steel used in large-scale fermentation. | [87] |
P. Kluyver, C. magnoliae, and S. cerevisiae | [76] | ||
Cuba | T. delbruekii, P. terricola, C. ortopsilosis, P. occidentalis, C. tropicalis, P. kluyveri, P. kundriavzevii, H. opuntiae, and P. manshurica | Pichia kudriavzevii was the most common. Some yeasts undergo mutations caused by natural processes, such as transposons genetic recombination, changes in ploidy, and sexual reproduction. | [67,88] |
Dominican Republic | C. zeylanoides, Y. lipolytica, H. guillermondii, and C. inconspicua | Candida inconspicua was the most common and dominant because it could survive up to the 36th hour of fermentation. | [89] |
Indonesia | S. Cerevisiae, Kloeckera sp., S. fibuligera, C. tropicalis, and C. krusei | Yeast found in Indonesia could generally live in tropical environments. Saccharomyces cerevisiae and Candida tropicalis were resistant to high temperatures (>40 °C). | [90] |
C. tropicalis, S. cerevisiae, and Kl. apis | [25] | ||
Ivory Coast | G. geotrichum, W. anomalus, P. galeiforms, P. kudriavzevii, C. tropicalis, S. cerevisiae, P. kluyveri, and P. kundriavzevii | Pichia kudriavzevii, Pichia kluyveri, and Saccharomyces cerevisiae were the most common and had intraspecific diversity. | [91] |
P. fermentans, P. klyvera, Candida sp., C. insectorum, P. kudriavezii, I. hanoiensis, P. sporocuriosa, P. manshurica, and H. opuntiae | [92] | ||
P. kudriavezii, I. hanoiensis, P. sporocuriosa, P. manshurica, and H. opuntiae | [56] | ||
Ghana | H. guilliermondii, P. membranifaciens, Sc. cerevisiae, S. crataegensis, P. Pijperi, I. Hanoiensis, C. zemplinina, C. michaelii, C. diversa, C. ethanolica, Schiz. pombe, and I. orientalis | H. guilliermondii was the most common species at the beginning of fermentation (0–24 h), while P. membranifaciens was the dominant species at the end of fermentation (36–144 h). | [70] |
P. manshurica M.(P.) carribica, K. ohmeri, C. orthopsilosis, C. carpophila, H. opuntiae, S. cerevisiae, P. kundriavzevii | S. cerevisiae and P. kundriavzevii were the most common species. Hanseniaspora opuntiae was able to live at a fairly low pH. | [93] | |
Saccharomyces cerevisiae, Kluyveromyces lactis, Candida glabrata, | S. cerevisiae and K. lactis were the most common species. | [13] | |
Mexico | H. guilliermondii, S. crataegensis, S. cerevisiae, and P. kundriavzevii | S. cerevisiae was the most important species because it had the best survival. | [94] |
Country | Bacterial Species | Characteristics | References |
---|---|---|---|
Ecuador | Lb. fermentum, A. pasteurianus, Leu. pseudomesenteroides, Lb. plantarum, A. fabarum, F. tropaeoli-like, Lb fabifermentans, Lac. lactis, Lb. nagelii, Lb. cacaonum, E. casseliflavus, A. peroxydans, A. cibinongensis, and A. malorum/indonesiensis | Lb. fermentum, A. pasteurianus, and Leu. Pseudomesenteroides were the most commonly found in fermented cocoa beans. | [86] |
Indonesia | B. licheniformis, B. pumilus, A. pasteurianus L. plantarum, and L. cellobiosus | L. plantarum was the most consistent bacteria, while lactic acid bacteria had a dominant role in the microbial ecology of cocoa beans fermentation. | [25] |
Ghana | Ent. faecium, Ent. casseliflavus, W. ghanensis, Leuc. Mesenteroides, Leuc. pseudomesenteroides, L. mali, L. brevis, L. plantarum, and L. Fermentum | L. plantarum was the most commonly found in fermented cocoa beans. Weisella ghanensis was known as the first-line divergent in the genus Weisella. | [99] |
Lactiplantibacillus plantarum, Lactobacillus nagelii, Liquorilactobacillus cacaonum, Limosilactobacillus fermentum, and Leuconostoc pseudomesenteroides | [100] | ||
Lb. plantarum, A. pasteurianus, Leu. mesenteroides, G. oxydans, G. diazotrophicus, G. hansenii, Leu. citreum, Lb. fermentum, Lb. brevis, and E. coli | [13] | ||
Lb. Plantarum, Pd. acidilactici, Lb. hilgardii, Lc. pseudoficulneum, Lb. fermentum, G. oxydans, A. malorum, A. tropicalis, A. syzygii, and A. pasteurianus | [70] | ||
A. tropicalis-like, A. tropicalis, A. syzygii-like, A. senegalensis, A. senegalensis, and A. pasteurianus | [21] | ||
Dominican Republic | L. paracasei subsp. paracasei, L. brevis, L. pentosus, and L. plantarum | L. plantarum was most commonly found in fermented cocoa beans. | [89] |
Ivory Coast | W. cibaria, W. paramesenteroide, L. casei, F. pseudoficulneus, Ent. faecium, L. curieae, Leuc. mesenteroides, and L. plantarum, | Leuconostoc mesenteroides was most commonly found in fermented cocoa beans. Leuconostoc mesenteroides could catabolize citrate more efficiently. | [101] |
A. malorum, A. ghanensis, A. okinawensis, A. tropicalis, A. pasteurianus, and G. oxydans | A. pasteurianus, A. okinawensis, and A. tropicalis were the most commonly found acetic acid bacteria in fermented cocoa beans. | [96] | |
Lactobacilli sp., Lactococci sp. | Lactobacilli and lactococci could metabolize sucrose, fructose, and glucose during fermentation. Lactobacilli strains were unable to metabolize citrate, while lactococci strains could use citrate as a carbon source. | [75] | |
Brazil | Oenococcus oeni, P. acidilactici, S. salivarius, F. pseudoficulneus, Lc. mesenteroides, Lc. lactis, L. reuteri, L. amylovo-rus, P. dextrinicus, L. brevis, L. acidophilus, L. delbrueckii, L. lactis, L. rhamnosus, L. casei, L. fermentum, and L. plantarum. | L. plantarum was the most commonly found in fermented cocoa beans. L. plantarum adapted well to cocoa ecosystem by responding to changes in ethanol concentration, temperature, and acid stress. | [92] |
Acetobacter senegalensis, Bacillus subtilis, Limosilactobacillus fermentum, Brevundimonas, Pseudomonas, and Kozakia baliensis. | [100] | ||
G. saccharivorans, G. xylinus, Ga. oxydans, A. peroxydans, A. cerevisiae, A. malorum, A. indonesiensis, A. fabarum, A. lovaniensis, A. senegalensis, A. ghanensis, A. pasteurianus, and A. aceti | [102] | ||
Ecuador | W. fabaria, W. cibaria, L. satsumensis, F. ficulneus, E. saccharolyticus, L. amylovorus, L. cacaonum, L. nagelii, Lc. lactis subsp. lactis, L. fabifermentans, F. tropaeoli-like, Leuc. pseudomesenteroides, and L. fermentum, | L. fermentum was the dominant and widely studied lactic acid bacteria. L. fermentum lived at the beginning of fermentation of cocoa beans and could change citrate. Assimilation of citric acid increased the pH levels, thereby allowing the growth of less acid-fast lactic acid bacteria species, facilitating acetic acid bacteria growth, and optimizing the expression of some microbial activity, such as pectinolytic activity by yeast. | [86] |
Microorganism | Lifetime | pH | Temperature | Role | References |
---|---|---|---|---|---|
Yeast | Lived at the beginning of fermentation, and then the population increased in the 24th hour. | 3.1–3.3 | 30–35 °C | Yeast converted glucose from the pulp into ethanol. Its decomposed pectin compounds into pectin acids and alcohols in the presence of proto-pectinase enzymes, then decomposed pectin acids into arabinose, galactose, and acetic acid using pectinase enzymes. Converted citric acid contained in the pulp. | [20,75] |
Lactic acid bacteria | Grew from the beginning of fermentation, and then became dominant at 36 to 72 h. | 3.3–4.0 | 30–40 °C | Broke down sugar into lactic acid, pyruvate, and mannitol, and then lowered the pH. | [20,81,105] |
Acetic acid bacteria | Grew from the beginning of fermentation, and then became dominant at 72 h. | 4.0–5.0 | 28–30 °C | Played a role in the process of oxidation of alcohol compounds (ethanol) to acetic acid. | [20,113] |
Mold | Grew at moisture content > 8% | 2.0–8.5 | 25–30 °C | It caused the rotting of cocoa beans and produced toxins and other secondary metabolites. | [114,115] |
Post-Harvest Stage | Treatments | Conditions | Characteristics | References |
---|---|---|---|---|
Sorting and fermentation | Determining cocoa pod maturity and fermentation time to increase healthful bioactive compounds. | Pod harvest: mature and ripe. Post fermentation: 1, 3, 5 days. | Mature cocoa pods and fermentation for 3 days could produce cocoa beans with a high content of bioactive compounds, high antioxidant activity, and the desired flavor. | [52] |
Fermentation | Fermentation by administering anti-fungal strains. | The anti-fungal strain of L. fermentum and S. cerevisiae were added to 180 kg box. | Culture of L. fermentum 223 and S. cerevisiae H290 had good anti-fungi activity and produced less off-flavor, a good percentage of fermented beans, less astringency, and the best cocoa taste. | [156] |
Fermentation | Fermentation with the addition of a mixture of LAB and AAB starter cultures | Starter culture: A. pasteurianus 386B, L. fermentum 222, S. cerevisiae H5S5K23 (3 heaps and 1 box). | The addition of lactic acid bacteria and acetic acid bacteria starter culture mixture accelerated carbohydrate fermentation by increasing the conversion of lactic acid and citric acid and was proven to improve the chocolate flavor produced. | [105] |
Fermentation | Controlled temperature and pH during fermentation. | Temperature: 12–28 °C, 20–26 °C, and 16–28 °C. RH: 80–85%, 80–85%, and 70–75%. | Controlled fermentation of cocoa beans at a pH between 4.75 to 5.19 and a temperature below 40 °C could optimize activity of microbes and enzymes forming flavor compounds, as well as other sensory attributes. | [85] |
Fermentation | Cocoa bean turning start times on fermentation | Cocoa beans: Criollo, turning start times: 24 and 48 h). | Turning start of 48 h could stimulate flavor-forming microbes, such as M. carpophila, P. manshurica, and H. opuntiae in cocoa beans fermentation. | [143] |
Fermentation | Addition of acetic acid bacterial culture starter in fermentation | Culture starter: 130 AAB from 3 countries (French Guiana, Ivory Coast, and Mexico). | The addition of A. pasteurianus starter culture increased the conversion of ethanol and lactic acid into acetoin or acetic acid, thereby improving quality of cocoa beans. | [84] |
Fermentation | Addition of LAB culture starter in fermentation to inhibit the growth of fungi. | Starter LAB: L. fermentum and L. plantarum. Fermentation periods: 5 days. | The addition of L. fermentum, L. plantarum, and a combination of L. plantarum with A. aceti and S. cerevisiae provided suitable pH and temperature, and inhibited the growth of fungi. | [116] |
Fermentation | Addition of indigenous LAB, yeast, AAB in fermentation to inhibit mycotoxins produced by fungi. | Starter: indigenous Acetobacter spp. HA-37, L. plantarum HL-15, C. famata HY-37 at concentration of 109 CFU/mL. Fermentation periods: 5 days. | The use of indigenous L. plantarum HL-15 or in combination with Acetobacter spp. and C. famata inhibited ochratoxin-A produced by fungi. | [14] |
Fermentation | Addition of BAL starter L. plantarum in the fermentation of cocoa beans. | Starter L. plantarum: 103 CFU per gram cocoa beans. | The addition of BAL starter accelerated the growth of lactic acid bacteria and acetic acid bacteria. There was also an increase in the amount of acetic acid, lactic acid, and ethanol produced. Fermentation index increased and the time was shorter. | [151] |
Fermentation and drying | Determining fermentation and drying times in the rainy season. | Fermentation periods: 5–8 days. Drying: 4–6 days. | Fermentation for 8 days and drying for 6 days using sunlight in the rainy season produced the best quality cocoa beans. | [27] |
Drying | Drying cocoa beans with adsorption, vacuum drying, and freeze drying to get high antioxidant cocoa beans. | Pressure of freeze dryer: 0.015 mbar, condenser dimensions: 31.3 cm × 34.5 cm × 46.0 cm. | Freeze-drying produced cocoa beans with the highest antioxidant activity (71.8 mg Trolox/g) and polyphenol content (126.3 mg GAE/mg). | [157] |
Drying | Drying cocoa beans with solar power equipped with a heat pump. | Temperature: 32–48 °C and RH: 35–80%. | A solar dryer with a heat pump can speed up the drying of cocoa beans from 6 days to 5 days. | [118] |
Storage | Re-fermentation of dry non-fermented cocoa beans by administering pure cultures to fermented the non-fermented of dry cocoa beans. | Moisture: 15%. Fermentation periods: 120 h. | The addition of pure culture of A. aceti, L. lactis, and S. cerevisiae improved quality of dry cocoa beans by facilitating the fermentation process and increasing the fermentation index up to 1.03. | [12] |
Advantages | |||
---|---|---|---|
No. | Role | Microorganism | References |
1. | It decomposed pectin compounds into pectin acids and alcohol, and the pulp was crushed and released due to the decomposition of pectin. Sugars were then converted into alcohol compounds and citric acid was broken down. | Yeast | [25,75] |
2. | Broke down citric acid in cocoa fermentation sugar in the pulp through homofermentative and heterofermentative pathways. | Lactic acid bacteria | [75,105] |
3. | Played a role in the process of oxidation of alcohol compounds to acetic acid. | Acetic acid bacteria | [19,20] |
4. | Killed the seeds to ensure changes, such as the formation of color and flavor precursors in fermentation. | Acetic acid bacteria, yeast, and lactic acid bacteria | [158] |
Disadvantages | |||
No. | Role | Microorganism | References |
1. | The growth of mold was a risk to public health due to the toxins it produced. | Aspergillus, Penicillium, and Fusarium | [159,160] |
2. | It caused typhus with symptoms of diarrhea, nausea, and dizziness if cocoa beans were contaminated. | Salmonella | [39] |
3. | The cause of weathering, reduced nutrition, and the presence of mycotoxins, which could cause health problems in cocoa beans. | Mold | [34] |
4. | Contamination by bacteria could cause nosocomial infections when cocoa pods were ripened. | Acinetobacter sp., Klebsiella pneumoniae | [57] |
5. | There was damage to the color and flavor of cocoa beans. | Kapang | [161] |
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Subroto, E.; Djali, M.; Indiarto, R.; Lembong, E.; Baiti, N. Microbiological Activity Affects Post-Harvest Quality of Cocoa (Theobroma cacao L.) Beans. Horticulturae 2023, 9, 805. https://doi.org/10.3390/horticulturae9070805
Subroto E, Djali M, Indiarto R, Lembong E, Baiti N. Microbiological Activity Affects Post-Harvest Quality of Cocoa (Theobroma cacao L.) Beans. Horticulturae. 2023; 9(7):805. https://doi.org/10.3390/horticulturae9070805
Chicago/Turabian StyleSubroto, Edy, Mohamad Djali, Rossi Indiarto, Elazmanawati Lembong, and Nur Baiti. 2023. "Microbiological Activity Affects Post-Harvest Quality of Cocoa (Theobroma cacao L.) Beans" Horticulturae 9, no. 7: 805. https://doi.org/10.3390/horticulturae9070805