A Preliminary Investigation into the Performance of Artificial High Friction Aggregates Manufactured Using Geopolymer Cement-Based Mortars
Abstract
1. Introduction
2. Materials and Methods
2.1. Geopolymer Mortar Materials
2.2. Compressive Strength Testing
2.3. Modified Polished Stone Value Testing
2.4. Modified Micro-Deval Testing
2.5. Simulated Traffic Wear and Testing for Skid Resistance and Texture Depth (UK Methods)
2.6. Simulated Traffic Wear and Testing for Skid Resistance and Texture Depth (US Methods)
2.7. Mortar Mix Design and Synthetic Aggregate Preparation
3. Results
3.1. Compressive Strength Results
3.2. DTests for Mechanical and Physical Properties of Aggregates
3.3. Simulated Traffic Wear and Testing for Skid Resistance and Texture Depth
3.3.1. UK Methods
3.3.2. US Methods
4. Discussion
Author Contributions
Funding
Data Availability Statement
Acknowledgments
Conflicts of Interest
Abbreviations
CTPM | Circular Track Polishing Meter |
DFT | Dynamic Friction Tester |
FTV | Friction Test Values |
GGBS | Ground Granulated Blastfurnace Slag |
GS | Geosil |
HFS | High Friction Surfacing |
INDOT | Indiana Department of Transportation |
IS | Iron silicate |
LTS | Laser Texture Scanner |
MK | Metakaolin |
MPD | Mean Profile Depth |
PSV | Polished Stone Value |
RTM | Road Test Machine |
SF | Silica fume |
UK | United Kingdom |
US | United States |
References
- Road Surface Treatments Association; Association of Directors of Environment, Economy, Planning and Transport. Code of Practice for High Friction Surfacing, 2nd ed.; RSTA ADEPT: London, UK, 2017. [Google Scholar]
- Woodward, D.; Friel, S. Predicting the wear of high friction surfacing aggregate. Coatings 2017, 7, 71. [Google Scholar] [CrossRef]
- Heitzman, M.; Turner, P.; Greer, M. High Friction Surface Treatment Alternative Aggregates Study; NCAT Report 15-04; National Center for Asphalt Technology at Auburn University: Auburn, AL, USA, 2015. [Google Scholar]
- Heitzman, M.; Moore, J. Evaluation of Laboratory Friction Performance of Aggregates for High Friction Surface Treatments; NCAT Report 17-01; National Center for Asphalt Technology at Auburn University: Auburn, AL, USA, 2015. [Google Scholar]
- Wilson, B.; Mukhopadhyay, A. Alternative Aggregates and Materials for High Friction Surface Treatments; Final Report, Project BDR74-977-05; Texas A&M Transportation Institute: College Station, TX, USA, 2016. [Google Scholar]
- Li, S.; Xiong, R.; Jiang, Y. Friction Surface Treatment Selection; SPR-3832, Joint Transportation Research Program FHWA/IN/JTRP-2017/XX; Purdue University: West Lafayette, IN, USA, 2017. [Google Scholar]
- Roshan, A.; Abdelrahman, M. Performance and Economic Evaluation of Asphalt-Based High Friction Surface Treatment (HFST) Applications. Appl. Sci. 2025, 15, 873. [Google Scholar] [CrossRef]
- Friel, S.; Woodward, D. High friction surfacing systems using blends of natural aggregate and Calcined bauxite. Coatings 2019, 9, 177. [Google Scholar] [CrossRef]
- Auxilia Rani, A.; Sudha, C. Mechanical, microstructural, and durability assessment of ambient cured geopolymer concrete. Multiscale Multidiscip. Model. Exp. Des. 2024, 7, 6019–6034. [Google Scholar] [CrossRef]
- ASTM C1948/C1948M-24; Standard Specification for Alkali-Activated Cementitious Materials. ASTM: West Conshohocken, PA, USA, 2025. [CrossRef]
- Almadani, M.; Razak, R.A.; Abdullah, M.M.A.B.; Mohamed, R. Geopolymer-Based Artificial Aggregates: A Review on Methods of Producing, Properties, and Improving Techniques. Materials 2022, 15, 5516. [Google Scholar] [CrossRef] [PubMed]
- Qian, L.P.; Xu, L.Y.; Alrefaei, Y.; Wang, T.; Ishida, T.; Dai, J.G. Artificial alkali-activated aggregates developed from wastes and by-products: A state-of-the-art review. Resour. Conserv. Recycl. 2022, 177, 105971. [Google Scholar] [CrossRef]
- Vali, K.S.; Bala Murugan, S. Performance of manufactured aggregate in the production of sustainable lightweight concrete. Mater. Today Proc. 2022, 60, 674–680. [Google Scholar] [CrossRef]
- Bekkeri, G.B.; Shetty, K.K.; Nayak, G. Performance of concrete produced with alkali-activated artificial aggregates. J. Mater. Cycles Waste Manag. 2024, 26, 2024–2042. [Google Scholar] [CrossRef]
- Tian, Y.; Qin, Z.; Lin, Z.; Shen, P.; Chen, L.; Chen, G.; Zhang, L.; Gao, J.; Liu, S.; Yang, N.; et al. Study on the physical mechanical properties and freeze-thaw resistance of energy storage concrete with artificial phase change aggregate. J. Build. Eng. 2025, 99, 111506. [Google Scholar] [CrossRef]
- Mondem, N.; Balunaini, U. Manufacturing Artificial Aggregates from Overburden Coal Mine Waste and Their Properties for Pavement Applications. J. Mater. Civ. Eng. 2024, 36, 4024147. [Google Scholar] [CrossRef]
- BS EN 1015-11:2019; Methods of Test for Mortar for Masonry. Determination of Flexural and Compressive Strength of Hardened Mortar. BSI: London, UK, 2019. [CrossRef]
- BS EN 1097-8:2020; Tests for Mechanical and Physical Properties of Aggregates. Determination of the Polished Stone Value. BSI: London, UK, 2020. [CrossRef]
- BS EN 1097-1:2023; Tests for Mechanical and Physical Properties of Aggregates—Tests for Mechanical and Physical Properties of Aggregates. Determination of the Resistance to Wear (Micro-Deval). BSI: London, UK, 2023. [CrossRef]
- ASTM D7428-15: 2023; Standard Test Method for Resistance of Fine Aggregate to Degradation by Abrasion in the Micro-Deval Apparatus. ASTM: West Conshohocken, PA, USA, 2023.
- Nicholls, J.C. TRL Report 176. In Laboratory Tests on High-Friction Surfaces for Highways; TRL: Crowthorne, UK, 1997; ISSN 0968-4107. [Google Scholar]
- BS EN 13036-4:2011; Road and Airfield Surface Characteristics. Test Methods. Method for Measurement of Slip/Skid Resistance of a Surface: The Pendulum Test. BSI: London, UK, 2011.
- BS EN 13036-1:2010; Road and Airfield Surface Characteristics—Measurement of Pavement Surface Macrotexture Depth Using a Volumetric Patch Technique. BSI: London, UK, 2010. [CrossRef]
- ASTM E660-90:2021; Standard Practice for Accelerated Polishing of Aggregates or Pavement Surfaces Using a Small-Wheel, Circular Track Polishing Machine. ASTM: West Conshohocken, PA, USA, 2021.
- ASTM E2157-15:2019; Standard Test Method for Measuring Pavement Macrotexture Properties Using the Circular Track Meter. ASTM: West Conshohocken, PA, USA, 2019.
- ASTM E1911-19:2024; Standard Test Method for Measuring Surface Frictional Properties Using the Dynamic Friction Tester. ASTM: West Conshohocken, PA, USA, 2024.
- Oakes, L.; Magee, B.; McIlhagger, A.T.; McCartney, M. Strength prediction and mix design procedures for geopolymer and alkali-activated cement mortars comprising a wide range of environmentally responsible binder systems. J. Struct. Integr. Maint. 2019, 4, 135–143. [Google Scholar] [CrossRef]
- Hosking, J.R. Synthetic Aggregates of High Resistance to Polishing: Part 1—Gritty Aggregates; Report LR 350; Road Research Laboratory: Crowthorne, UK, 1970. [Google Scholar]
- British Board of Agrément. Guidelines Document for the Assessment and Certification of High-Friction Surfacing for Highways; BBA: Watford, UK, 2017. [Google Scholar]
- Roshan, A.; Abdelrahman, M. Impact of Aggregate Characteristics on Frictional Performance of Asphalt-Based High Friction Surface Treatments. CivilEng 2025, 6, 4. [Google Scholar] [CrossRef]
- Friel, S. Variation of the Friction Characteristics of Road Surfacing Materials with Time. Ph.D. Thesis, University of Ulster, Northern Ireland, UK, 2013. [Google Scholar]
- Li, S.; Xiong, R.; Yu, D.; Zhao, G.; Cong, P.; Jiang, Y. Friction Surface Treatment Selection; Indiana Department of Transportation: Indianapolis, IN, USA, 2017. [Google Scholar]
- Wang, D.W.; Zhang, Z.; Kollmann, J.; Oeser, M. Development of Aggregate Micro-Texture during Polishing and Correlation with Skid Resistance. Int. J. Pavement Eng. 2020, 21, 629–641. [Google Scholar] [CrossRef]
- Kurzekar, A.S.; Waghe, U.; Ansari, K.; Dabhade, A.N.; Biswas, T.; Algburi, S.; Khan, M.A.; Althaqafi, E.; Islam, S.; Palanisamy, J. Development and optimization of geopolymer-based artificial angular coarse aggregate using cut-blade mechanism. Case Stud. Constr. Mater. 2024, 21, e03826. [Google Scholar] [CrossRef]
- Huang, X.; Tian, Y.; Jiang, J.; Lu, X.; He, Z.; Jia, K. Mechanical properties and enhancement mechanism of iron ore tailings as aggregate for manufacturing ultra-high performance geopolymer concrete. Constr. Build. Mater. 2024, 439, 137362. [Google Scholar] [CrossRef]
Binder | Chemical Composition (%) | Particle Size (µm) | Specific Gravity (g/cm3) | ||||||||
---|---|---|---|---|---|---|---|---|---|---|---|
SiO2 | Al2O3 | Fe2O3 | CaO | TiO2 | MgO | LOI | D10 | D50 | D90 | ||
Commercial | 33.4 | 31.1 | 27.5 | 0.5 | 3.35 | 0.74 | 2.7 | 0.7 | 6.9 | 40.7 | 2.8 |
Metakaolin | 55 | 40 | 1.4 | 0.3 | 1.5 | 0.3 | 0.7 | 0.9 | 2.7 | 8.2 | 2.6 |
GGBS | 36.5 | 10.4 | 0.7 | 42.4 | 0.5 | 8.1 | 1.4 | 2.1 | 15.3 | 35.5 | 2.85 |
Silica Fume | 96 | 0.8 | 0.8 | 0.5 | 0.02 | 0.5 | 1.35 | 2.5 | 10 | 47 | 2.2 |
Iron Silicate | 27 | 3.2 | 46 | 1.8 | >0.001 | 0.7 | 1.5 | 5.8 | 42 | 99.1 | 3.8 |
Binder Type | Binders | Activators | Water | Grit | |||||
---|---|---|---|---|---|---|---|---|---|
MK | GGBS | SF | IS | BC (A) | GS | BC (B) | |||
Commercial GP | - | - | - | - | 1020 | - | 850 | 15 | 485 |
100%-MK | 965 | - | - | - | - | 770 | - | 240 | 485 |
90%-MK/10%-SF | 870 | - | 95 | - | - | 770 | - | 240 | 485 |
90%-MK/10%-IS | 870 | - | - | 95 | - | 770 | - | 240 | 485 |
50%-MK/50%-IS | 485 | - | - | 485 | - | 770 | - | 240 | 485 |
20%-MK/80%-GGBS | 195 | 775 | - | - | - | 770 | - | 240 | 485 |
75%-GGBS/25%-SF | - | 1045 | 350 | - | - | 410 | - | 115 | 485 |
Disclaimer/Publisher’s Note: The statements, opinions and data contained in all publications are solely those of the individual author(s) and contributor(s) and not of MDPI and/or the editor(s). MDPI and/or the editor(s) disclaim responsibility for any injury to people or property resulting from any ideas, methods, instructions or products referred to in the content. |
© 2025 by the authors. Licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license (https://creativecommons.org/licenses/by/4.0/).
Share and Cite
Wilkinson, A.; Magee, B.; Woodward, D.; Tretsiakova-McNally, S.; Lemoine, P. A Preliminary Investigation into the Performance of Artificial High Friction Aggregates Manufactured Using Geopolymer Cement-Based Mortars. Infrastructures 2025, 10, 218. https://doi.org/10.3390/infrastructures10080218
Wilkinson A, Magee B, Woodward D, Tretsiakova-McNally S, Lemoine P. A Preliminary Investigation into the Performance of Artificial High Friction Aggregates Manufactured Using Geopolymer Cement-Based Mortars. Infrastructures. 2025; 10(8):218. https://doi.org/10.3390/infrastructures10080218
Chicago/Turabian StyleWilkinson, Allistair, Bryan Magee, David Woodward, Svetlana Tretsiakova-McNally, and Patrick Lemoine. 2025. "A Preliminary Investigation into the Performance of Artificial High Friction Aggregates Manufactured Using Geopolymer Cement-Based Mortars" Infrastructures 10, no. 8: 218. https://doi.org/10.3390/infrastructures10080218
APA StyleWilkinson, A., Magee, B., Woodward, D., Tretsiakova-McNally, S., & Lemoine, P. (2025). A Preliminary Investigation into the Performance of Artificial High Friction Aggregates Manufactured Using Geopolymer Cement-Based Mortars. Infrastructures, 10(8), 218. https://doi.org/10.3390/infrastructures10080218