To choose the next inspection time using the uncertainty-based inspection framework, a bridge inspection planner should select a prediction model able to capture the deterioration mechanism and predict the TTT and then quantify the uncertainty in the model prediction and compare the model uncertainty with the uncertainty thresholds to select the next inspection time.
3.2.1. Properties of Deterioration Model and Corresponding Uncertainty
The framework starts by analyzing the structure properties, in-service environment, and inspection and maintenance records, if available, to establish the deterioration mechanisms that are most likely to affect the bridge performance. Based on the identified deterioration mechanisms, appropriate prediction models that can describe and predict the uncertainty in the time-dependent deterioration process are adopted. For example, in this paper, three mechanistic deterioration models, as detailed in
Appendix A, will be utilized to predict (1) the corrosion initiation time, (2) the time for corrosion cracks to reach a certain size, and (3) the time needed for corrosion to reach a certain depth in the steel reinforcement. Moreover, the proposed framework seeks to select the inspection method based on the ability of the method to reduce uncertainty. Therefore, it is important to choose a model that has parameters that can be refined and updated using inspection measurements (i.e., NDE inspection data), which will reduce the level of uncertainty associated with the prediction model.
To consider uncertainty in a deterioration model prediction, a probabilistic approach should be used. One can assume that
is a random variable representing the bridge condition at time
or the TTT and
represents the corresponding realization. A suitable deterioration model can be used to predict
at any future time
including the model uncertainties. Therefore, a general form for the deterioration model can be expressed as [
42]
where
is the deterioration model and
is the uncertain model parameters (e.g., material properties, environmental exposure, use of deicing salt, loading conditions) with a probability distribution function (PDF)
for each random variable representing the prior information a bridge inspector has about the parameters. By propagating the uncertainty in the model parameters
using an appropriate computational method (e.g., Monte Carlo simulation or importance sampling), we can establish the associated uncertainty in the prediction of
. The time to reach a certain bridge condition (i.e., TTT) can be probabilistically represented using a PDF or can be characterized using a mean
and standard deviation
. It should be noted that the framework is general and, depending on the problem, any deterioration model (i.e., stochastic or mechanistic) that fulfills the aforementioned requirements can be implemented in the planning process.
3.2.2. Criteria Used to Choose Next Inspection Time
Based on the results of the prediction model, the bridge inspector can choose the inspection time considering two criteria, (1) the level of uncertainty in the predicted bridge condition before the TTT and (2) the probability to reach the TTT using lifetime functions. In this paper, the inspection time will be denoted by , where is the number of the inspection in a sequence of inspections.
Statistical descriptors such as the standard deviation or coefficient of variation can be used to quantify the uncertainty in the results of the deterioration model. For the first criterion, we start by predicting the time for the bridge to reach a series of specific conditions before the TTT and quantifying the uncertainty in the prediction results using the aforementioned statistical descriptors. Then, to determine the inspection time based on the first criterion, let denote the threshold (i.e., upper bound) for . The corresponding inspection time can be selected as the first expected time that equals or exceeds , i.e., . To explain further, let us consider that the TTT will be the time to reach a crack size of 10 mm. Then, to propagate the uncertainty with regard to the bridge condition, we will calculate the expected or average time () to reach different crack sizes before reaching 10 mm (TTT), for example, 2, 3, and 5 mm and the corresponding at each crack size which will be expressed as a unit of time (years, months, etc.). Then, at the time exceeds , an inspection has to be considered.
For the second criterion, lifetime functions will be used to calculate the probability of a bridge reaching a defined stage in its service life. Several lifetime reliability functions have been successfully used as performance indicators in the field of asset management [
27]. One of the main lifetime functions is the cumulative probability of failure which will be used in this paper as the cumulative probability of transition, in order to choose the inspection time. The cumulative probability of transition
is defined as the probability that the TTT to the Kth stage of the service life of a bridge component is less than or equal to the time
and is expressed in Equation (2), where
is the PDF of the TTT:
To select the inspection time based on the second criterion, let denote the threshold (i.e., upper bound) for ; then, the corresponding inspection time can be selected as the first time that exceeds , i.e., . Finally, the bridge inspector should choose the smaller or as the next inspection time.
Another issue that needs to be considered when scheduling the next inspection time is the fact that bridges may be subjected to several modes of deterioration simultaneously. These deterioration mechanisms can be related; for example, in the case of cracks on the surface of a concrete deck and loss of the cross-sectional area in the steel reinforcement, both phenomena are due to corrosion. Conversely, the deterioration processes can be unrelated such as corrosion of the concrete deck and fatigue of steel details and can still be considered using this framework. If two deterioration mechanisms and affect the bridge performance, a bridge inspection should be considered whenever the cumulative probability of transition of each deterioration process, or , reaches or the standard deviation, or , exceeds its threshold. Accordingly, a bridge inspector will have four inspection times to choose from; therefore, based on a more conservative and crude decision, the should be the minimum of all four inspection times.
3.2.3. Determining the Uncertainty Thresholds Using an Expert-Based Assessment Process
The selected uncertainty thresholds
and
will control the inspection time and, ultimately, the number of inspections conducted over a bridge’s service life. Smaller threshold values will lead to more inspections, and higher threshold values will lead to fewer inspections. The selection of the threshold values depends on the bridge owner’s attitude towards uncertainty and the risk associated with bridge component failure. This section will present an expert-based assessment process that can guide bridge inspectors to establish the uncertainty thresholds (
and
) using engineering judgement and information about the bridge. This process helps bridge inspection planners consider the current rating of the bridge [
44,
45] and the risks associated with the bridge condition when planning inspections. The following paragraphs will explain the steps required to choose the uncertainty thresholds.
Step 1: Identify damage modes: The assessment process starts by identifying the damage modes that have the highest impact on the bridge component and the inspection time, and this can be conducted based on the experience of the bridge owners with similar bridge components and in-service environments. In this paper, the damage mode considered will be corrosion of reinforced concrete decks. Other damage modes such as fatigue cracking can be considered depending on the bridge condition.
Step 2: Identify performance factors and consequence factors: To consider the risks associated with the bridge condition, bridge inspection planners need to identify the “performance factors” and “consequence factors”. The performance factors represent the bridge design and construction characteristics that have an impact on the rate of the damage accumulation. The consequence factors represent the outcomes if the bridge component failed.
The seven performance factors that were considered in this study are (1) the deck drainage system and ponding, (2) year of construction and/or replacement maintenance, (3) protective layer over concrete surface, (4) bridge skewness, (5) average daily truck traffic (ADTT), (6) subjectivity to overspray of deicing salt or water, and (7) type of reinforcement. More information about the selected performance factors and how they contribute in the corrosion damage mode can be found in [
5,
40]. There are other factors that can impact the corrosion rate that were not considered in the performance factors because they are already considered through the deterioration models described in
Appendix A. A bridge inspection planner should not include a factor that was already considered in the deterioration models or in the bridge rating process [
44,
45] to avoid overestimating the impact of a single factor on the decision process by considering it multiple times.
When choosing the uncertainty threshold, the severity of outcomes associated with bridge component failure should be analyzed. Herein, four consequence factors were considered: (1) damage to the top of the bridge, (2) features under the bridge, (3) effect of the damage on the structural capacity, and (4) the availability of alternative routes. The study will focus on the consequence of bridge deck failure due to corrosion while considering the four consequence factors. A total of eleven factors were considered in this paper (seven performance factors and four consequence factors).
Step 3: Assign initial score based on current bridge condition: To consider the current bridge condition and previous inspection results, an initial score is assigned to the bridge based on the NBI [
44] or AASHTO element level rating [
45] of the bridge component. This score is calculated using the total number of performance and consequence factors (P&C factors), as shown in
Table 1. Incorporating the NBI [
44] or AASHTO [
45] rating of the bridge helps bridge owners in applying the uncertainty-based inspection framework to existing bridges with archived inspection records or new bridges.
A bridge with a rating of 7 or higher will be assigned the maximum initial score, which in this study will be 110 (the eleven P&C factors multiplied by 10), and for a bridge with an NBI rating of 6, an initial score of 80 will be assigned. A bridge with an NBI rating less than or equal to 5 will be directly considered in the low category without continuing the assessment process. The rationality of this calculation procedure will be explained further in Steps 4 and 5.
Step 4: Determine P&C factors’ point deductions based on bridge condition: As shown in
Table 2, each of the P&C factors is classified into two or three levels that can help describe the condition of the bridge, and each level is assigned a specific number of points that will be deducted accordingly from the initial score.
In this study, the maximum number of points that can be deducted due to a single factor is 10 and the lowest is 0. Therefore, in Step 3, when we were calculating the initial maximum score, we multiplied the number of factors by 10, so that when we start deducting points in Step 5, we are starting at the highest possible score a bridge can achieve based on its current rating or condition. It should be noted that with a few adjustments, bridge owners can change the weight of each factor depending on its importance and can divide the factor into different levels.
Step 5: Deduct points from initial score: As the condition of the bridge worsens and the outcome of failure becomes more severe, more points are deducted from the initial score. For example, if a bridge did not have a drainage system and corrosion cracks on top of the bridge would cause major traffic delays, then according to the information in
Table 2, 20 points will be deducted from the initial score assigned in Step 3. There should be a limit to the number of factors where a bridge can score a −10 or the number of points a bridge can lose before dropping to a lower category. Thus, when assigning the initial score (in Step 3) for a bridge with rating 6, a “3” was subtracted from the number of factors (see
Table 1). This can help guarantee that a bridge losing more than 30 points (since the 3 is multiplied by 10) or, for example, scoring a −10 in more than three factors will not be considered in the high category. Bridge owners can assign other limits, such as changing the 3 to 4 or directly considering a bridge in the medium category if the bridge scored −10 in more than four factors.
Step 6: Rank the bridge from high to low and choose uncertainty thresholds: To select uncertainty thresholds for inspection planning, the scale shown in
Figure 2 will be used. Based on the points deducted from the initial score and the calculated final score, the bridge will be ranked in one of the three categories (low/medium/high), and accordingly, the values of the uncertainty threshold
and
will be selected. Simply, if the bridge rank is low, then low threshold values
should be selected.
There are some recommendations a bridge inspection planner should consider when using the expert-based assessment procedure or the scale shown in
Figure 2:
- (1)
If the score lands on a cutoff point (e.g., 80), the lower category controls.
- (2)
The upper bound of the high category should not exceed the maximum initial score which is equal to the maximum number of points that can be deducted.
- (3)
The upper bound of the medium category should equal the initial score assigned to a bridge with an NBI rating of 6. It is risky to choose a high threshold for a bridge that was rated to be in a moderate condition (NBI rating of 6 or CS2), since high thresholds will lead to fewer inspections and a longer time interval between inspections.
- (4)
Bridge inspection planners can divide the scale in
Figure 2 into more than three categories (i.e., low/medium/high) in order to cover a wider range of uncertainty thresholds and bridge conditions.
- (5)
An expert panel should be established to calibrate and decide on the values of the thresholds and . The panel should consist of employees with different responsibilities in the agency’s bridge management department. Further explanation on how to establish starting threshold values (e.g., and ) is shown in the example application.
Finally, once the values of and exceed or equal the chosen and Pth, an inspection should be considered.