Conductive Oxides for Formulating Mitigated-Sensitivity Energetic Composite Materials

Composite energetic nanomaterials, otherwise known as nanothermites, consist of physical mixtures of fuel and oxidizer nanoparticles. When a combustion reaction takes place between both components, extremely impressive conditions are created, such as high temperatures (>1000 °C), intense heat releases (>kJ/cm³), and sometimes gas generation. These conditions can be adjusted by modifying the chemical nature of both reactants. However, these energetic composites are extremely sensitive to electrostatic discharge. This may lead to accidental ignitions during handling and transportation operations. This study examines the use of a n-type semiconductor ITO material as an alternative oxidizer combined with aluminum fuel. Indium tin oxide (ITO) ceramic is widely used in the elaboration of conducting coatings for antistatic applications because of its ability to conduct electrical charges (n-type semiconductor). The energetic performance of the Al/ITO thermite was determined, i.e., the sensitivity threshold regarding mechanical (impact and friction) and electrostatic discharge (ESD) stresses, as well as the reactive behavior (heat of reaction, combustion front velocity). The results demonstrate insensitivity toward mechanical stresses regardless of the ITO granulometry. As regards the spark sensitivity, using ITO microparticles considerably raises the sensitivity threshold value (<0.21 mJ vs. 13.70 mJ). A combustion velocity of nearly 650 m/s was also determined.