Composite Plastic Hybrid for Automotive Front Bumper Beam
Abstract
:1. Introduction
2. Experimental Program and Settings
2.1. Material Selection
2.2. Specimen Preparation
2.3. Low-Velocity Impact (LVI)
3. Results and Discussion
3.1. Impact Performance
3.2. Structure Recoverability
3.3. Structural Failure Analysis
4. Variability Analysis: Energy Absorption Versus Composition Type
5. Conclusions
Author Contributions
Funding
Data Availability Statement
Conflicts of Interest
References
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The Direction of the Accelerative Force | Tolerance Level |
---|---|
Headward (+Gz) | 20–25 G |
Tailward (−Gz) | 15 G |
Lateral Right (+Gy) | 20 G |
Lateral Left (−Gy) | 20 G |
Back to Chest (+Gx) | 45 G |
Chest to Back (−Gx) | 45 G |
Number of Spirals (N) | Diameter (cm) | Hight (cm) | Thickness (cm) |
---|---|---|---|
5 | 1.84 | 10 | 0.1 |
7 | 1.29 | 10 | 0.1 |
9 | 0.97 | 10 | 0.1 |
11 | 0.78 | 10 | 0.1 |
Material | No. of Spirals | Sample Picture before the Test | Sample Picture after the Test |
---|---|---|---|
ABS Plastic | 5 | ||
ABS Plastic | 7 | ||
ABS Plastic | 9 | ||
ABS Plastic | 11 | ||
ABS Plastic and Kevlar Fiber | 5 | ||
ABS Plastic and Kevlar Fiber | 7 | ||
ABS Plastic and Kevlar Fiber | 9 | ||
ABS Plastic and Kevlar Fiber | 11 | ||
ABS Plastic and Foam | 5 | ||
ABS Plastic and Foam | 7 | ||
ABS Plastic and Foam | 9 | ||
ABS Plastic and Foam | 11 |
Number of Spirals | Composition Type | ||
---|---|---|---|
Plastic | Kevlar Fiber | Foam | |
5 | 7.164 | 6.991 | 11.689 |
7 | 7.339 | 8.281 | 10.904 |
9 | 7.384 | 4.417 | 8.729 |
11 | 6.325 | 8.663 | 7.461 |
Source of Variability | DF | Sum of Square | Mean Square | F Statistic | p-Value |
---|---|---|---|---|---|
Spiral Number | 3 | 8.0370 | 2.679 | 1.064 | 0.4315 |
Composition Type | 2 | 18.380 | 9.191 | 3.650 | 0.0918 |
Error | 6 | 15.106 | 2.518 | ||
Total | 11 | 41.524 | 3.775 |
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Bennbaia, S.; Mahdi, E.; Abdella, G.; Dean, A. Composite Plastic Hybrid for Automotive Front Bumper Beam. J. Compos. Sci. 2023, 7, 162. https://doi.org/10.3390/jcs7040162
Bennbaia S, Mahdi E, Abdella G, Dean A. Composite Plastic Hybrid for Automotive Front Bumper Beam. Journal of Composites Science. 2023; 7(4):162. https://doi.org/10.3390/jcs7040162
Chicago/Turabian StyleBennbaia, Shada, Elsadig Mahdi, Galal Abdella, and Aamir Dean. 2023. "Composite Plastic Hybrid for Automotive Front Bumper Beam" Journal of Composites Science 7, no. 4: 162. https://doi.org/10.3390/jcs7040162
APA StyleBennbaia, S., Mahdi, E., Abdella, G., & Dean, A. (2023). Composite Plastic Hybrid for Automotive Front Bumper Beam. Journal of Composites Science, 7(4), 162. https://doi.org/10.3390/jcs7040162