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Article

New Evidence of the Relationship Between Oxidative Hydrolysis of CuCl “Bronze Disease” and Relative Humidity (RH) for Management of Archaeological Copper Alloys

School of History, Archaeology and Religion, Cardiff University, Cardiff CF10 3EU, UK
*
Author to whom correspondence should be addressed.
Heritage 2025, 8(9), 350; https://doi.org/10.3390/heritage8090350
Submission received: 9 May 2025 / Revised: 22 August 2025 / Accepted: 27 August 2025 / Published: 28 August 2025
(This article belongs to the Special Issue Conservation and Restoration of Metal Artifacts)

Abstract

A key goal when managing copper alloy heritage is preventing “bronze disease,” which damages surface detail and may disintegrate objects by oxidation and hydrolysis of nantokite (CuCl), forming voluminous copper trihydroxychlorides (Cu2(OH)3Cl). The success of mitigation strategies is difficult to evaluate due to the complexity of copper alloy corrosion profiles, limitations in non-destructive analytical methods and incomplete understanding of the corrosion mechanisms and reactions involved in bronze disease. Without better understanding, it is impossible to design truly effective solutions for the safe storage and display of archaeological copper alloys. Advancing current understanding, this paper examines oxidation and hydrolysis of CuCl using oxygen consumption, Fourier transform infrared spectroscopy and Raman spectroscopy, recognised as the basis of bronze disease. Variables potentially affecting bronze disease processes are evaluated, including relative humidity (RH) (15–80%RH at 20 °C) and the presence of metallic copper with CuCl and their respective ratios. Results confirm that these variables influence the reaction mechanisms and kinetics of bronze disease. The rate of oxidation and hydrolysis of CuCl accelerates with RH, and its effect is quantified. The presence of copper is shown to be important for producing bronze disease; it facilitates a cyclic reaction forming Cu2(OH)3Cl, increases its formation rate at lower RH than by hydrolysis of CuCl alone and prevents formation of soluble chloride compounds. The formation of Cu2(OH)3Cl without counteracting copper ions is shown to promote formation of CuCl2 and CuCl2·2H2O, accelerating bronze disease. This new understanding is used to better quantify risk of bronze disease as a function of RH, providing a more quantitative tool for managing preservation of archaeological copper alloy collections.

1. Introduction

Long-term, sustainable and cost-effective management practices are essential for the preservation of archaeological copper and its alloys. Successful approaches must be underpinned by an understanding of the chemistry and structure of materials, of which environmental agencies of decay can trigger mechanisms of change, and of how to identify risk to individual objects and collections [1].
Corrosion fundamentally changes the nature of archaeological copper alloy objects, which are often excavated with complex corrosion profiles that either preserve or obscure the intended shape of the object [1,2,3]. The burial environment plays a role in dictating the nature and properties of corrosion profiles and to what extent they are protective, reducing the likelihood of post-excavation deterioration, or a risk, supporting further corrosion [2,3,4,5,6]. If the burial environment contains free chlorides, it is possible that chloride complexes form within the corrosion stratigraphy. One of these complexes, copper (I) chloride (CuCl), has been linked to destructive changes in the post-excavation environment. CuCl is thought to form in low oxygen, slightly acidic soils by outward diffusion of Cu+ ions from the metallic copper and inward diffusion of chloride ions from the burial environment [7,8,9] ((1) and (2)):
Cu → Cu+ + e
Cu+ + Cl → CuCl
In favourable conditions, continuous dissolution of copper through formation of CuCl can cause complete mineralisation of objects [10]. In low pH environments (<5), CuCl can also form via basic copper (I) oxide (Cu2O) by interaction with hydrogen and chloride ions (3) [10,11,12].
Cu2O + 2H+ + 2Cl ↔ 2CuCl + H2O
The location of CuCl within corrosion profiles has important implications for the risk posed to objects in the post-excavation environment. It is mostly described and identified as adjacent to the metal core [13,14,15,16,17] in layers or as localised deposits [11,14,15,18,19,20]. CuCl has also been identified in isolation from the metal as “pockets” or “islands”, above a Cu2O layer, in pits and in mineralised objects [16,17,18,21]. Hundreds, or thousands, of years in a burial environment where objects undergo slow changes towards thermodynamic equilibria mean that CuCl can remain a relatively stable compound, posing no significant risk to objects [16]. Many archaeological copper alloys are therefore excavated with CuCl remaining within the structure.

2. Post-Excavation Risk Mechanisms

Increased availability of oxygen and atmospheric water following excavation has been proven to enable recrystallisation of CuCl to copper trihydroxychloride polymorphs Cu2(OH)3Cl [8,12,13,16,22]. Early efforts to examine their thermodynamics underpin a fundamental understanding of these reactions [18,23]. It is generally agreed that the recrystallisation of CuCl is of stoichiometry ((4) or (5)):
4CuCl + O2 + 4H2O → 2Cu2(OH)3Cl + 2H+ + Cl
4CuCl + O2 + 4H2O → 2Cu2(OH)3Cl + 2HCl
These processes are colloquially referred to as “bronze disease” [7,13,15,16,23] and present the predominant risk to archaeological copper alloys in the post-excavation environment. Despite its name, this loose transferable terminology is associated with Cu2(OH)3Cl polymorphs and not the metallographic composition of the object on which it occurs.
The relative volumetric differences between CuCl and Cu2(OH)3Cl during recrystallisation can cause stresses within the overlying corrosion structure, fragmenting otherwise coherent products as Cu2(OH)3Cl erupts on the surface of objects (Figure 1). This causes loss of original material and can accelerate further corrosion by facilitating diffusion of soluble species through cracking or loss of secondary corrosion product layers.
Risk to objects may be aggravated by the ability of CuCl to form continuously if there is a source of metallic copper. The byproducts of formation of (4) and (5) Cu2(OH)3Cl, i.e., H+ and Cl ions, can react with copper to form CuCl ((6) and (7)):
Cu+ + Cl → CuCl
2Cu+ + 2HCl → CuCl + H2
This cyclic process will gradually deplete the metallic core and can cause extensive damage as Cu2(OH)3Cl continues to form. Theoretically, these mechanisms will continue until all CuCl has recrystallised. This can have a catastrophic effect on objects if it progresses unnoticed.
Analysis of corrosion compounds and synthesis of Cu2(OH)3Cl confirms that Cu2(OH)3Cl has several polymorphs and that all can occur on archaeological copper alloy objects, forming according to their thermodynamical stability [24,25,26,27] (Table 1). This shows that α-Cu2(OH)3Cl (botallackite) forms first, followed by β-Cu2(OH)3Cl (atacamite) and γ-Cu2(OH)3Cl (clinoatacamite). Atacamite and clinoatacamite are often found together due to their similar stabilities [16]. Clinoatacamite is a relatively recently identified polymorph [28,29] and replaced paratacamite as the most thermodynamically stable phase in the Cu2(OH)3Cl sequence, as paratacamite is now believed to require integration of Zn or Ni [28,30]. Examination of Cu2(OH)3Cl formation through synthesis has shown that intrinsic variables such as Cu2+ and Cl ratios can influence which polymorph is formed [25,26,27,31].
Questions remain about fundamental aspects of bronze disease and factors affecting its kinetics, which may further inform management procedures to prevent or control it. There is limited evidence of the role of copper in bronze disease. Anecdotally, there is a misconception that bronze disease is only destructive in the presence of a metal core, yet metallic copper is not required for the formation of Cu2(OH)3Cl where CuCl has formed within the corrosion profile of an object. The cyclical aspect of bronze disease facilitated by copper ions, whilst stoichiometrically possible, has only been tentatively proven experimentally [13]. Whether or not the presence of a metallic core has any other implication for bronze disease is not known.
Understanding of the full range of reactions that can occur, when and why they do so and their link to bronze disease is still developing. Whether recrystallisation of polymorphs has risk implications is unknown, and there are questions around the formation and impact of the rare higher complex chlorides, such as CuCl2 and CuCl2·2H2O [32]. A relatively unknown compound, Cu(OH)Cl (mineral name belloite), has been linked to the bronze disease process [26], but its role has not been examined. There is also an enigma around the occurrence of a green, acidic liquid related to bronze disease, perhaps similar to “weeping” in archaeological iron objects [15].

3. Management of Risk

The generally agreed-upon principles of bronze disease have enabled the development of practices to control and mitigate it. Removing CuCl by encouraging its transformation to stable or soluble compounds is possible [20,33,34,35], but success is difficult to quantify and monitor due to practical difficulties of locating CuCl within corrosion profiles [15], and consideration of the aesthetic impacts of treatments is required.
Barrier coatings or inhibitors may prevent the triggering mechanisms of oxygen and atmospheric water [36,37,38,39,40], but their application can require significant investment of time and alter the appearance of objects [41,42], pose health and safety concerns [43] and have implications for surface analysis. It is difficult to quantify long-term success of these treatments, and the compositions of commercial products are often unknown or can change without notice [35,39,44,45,46,47].
A common method for managing risk is restricting the interaction between objects and atmospheric moisture by desiccation, following the understanding that availability of water is critical for bronze disease (4), (5) [48,49,50,51,52]. In corrosion control, relative humidity (RH) is manipulated to do one of the following::
  • Prevent corrosion from occurring altogether;
  • Control the rate at which corrosion occurs.
This exploits the understanding that atmospheric water can support electrochemical corrosion by water adsorption, forming thin-layer electrolytes that permit ionic transport [53,54]. Water is also necessary for the transformation of CuCl to Cu2(OH)3Cl polymorphs in bronze disease. A critical threshold RH at which sufficient water is adsorbed on a surface to support corrosion mechanisms is believed to exist. This value will vary depending on the reactivity and hygroscopicity of materials.
Identifying critical RH thresholds and understanding how corrosion kinetics are affected by RH is crucial for managing collections of archaeological metals. Whilst a relationship between RH and corrosion risk has been established for archaeological iron [48,55,56], evidence is inconsistent and conflicting for bronze disease. Attempts to identify a critical RH for bronze disease have produced a range of suggested values from 28%RH [22] to 63%RH [57]. The sector appears to adopt a midpoint, between 35–55%RH, for managing bronze disease [48,58]. Monitoring reaction rates across a comprehensive range of RH environments is necessary to establish how magnitude of risk changes with RH. This is particularly important for mixed materials storage and display contexts and where low RH cannot be achieved readily or monitored frequently [59].
Studies quantifying the effect of RH on bronze disease kinetics are limited and focus on reaction rates where CuCl is in contact with metallic copper [16,22], which does not fully represent the various locations of CuCl possible within corrosion profiles [16,22]. Examining other rate factors, such as relative amounts of CuCl and copper metal, has never been performed in atmospheric conditions.
The aim of this study is to further elucidate selected intrinsic and extrinsic factors affecting the mechanisms and kinetics of oxidative hydrolysis of CuCl, colloquially known as bronze disease. This has been achieved by the following:
(1)
Quantifying the response of CuCl and copper-CuCl powder mixtures between 15–80%RH using an oxygen consumption technique.
(2)
Characterising the products formed in (1) using Fourier transform infrared spectroscopy and Raman spectroscopy.

4. Method

4.1. Samples

Analytical grade powders were chosen to control variables that may affect hydrolysis and oxidation of copper (I) chloride (CuCl) and ensure standardisation and reproducibility. CuCl (Acros Organic 99% extra purified nitrogen flushed CuCl) was tested on its own and mixed with copper (Cu, Fisher Scientific 99% copper powder) in Cu-CuCl ratios of 1:1, 1:0.5 and 1:0.25 (Table 2). Masses of the reactants were chosen to produce detectable oxygen consumption and were weighed using a Sartorius Secura Semi-Micro Balance (0.01 mg ± 0.03 mg). To achieve similar particulate sizes and even distribution of Cu and CuCl in mixtures, all samples were ground in an agate pestle and mortar before being transferred to a diamond-shaped weigh boat (55 mm × 31 mm × 5 mm). Three identical setups were used in each test (Table 2). The oxygen consumption of three samples of copper powder (1 g) was measured at each RH as controls, as copper consumes oxygen to produce Cu2O. The purity of CuCl was evaluated with FTIR and Raman spectroscopy using the protocol provided below.

4.2. Environments

Samples were exposed to RH between 15–80%RH at 20 °C to investigate how the amount of atmospheric water affects the rate of oxidation and hydrolysis of CuCl. The RH range was chosen to represent typical collection storage and display environments. Increments of 10%RH were generally examined except for the lowest RH (15%RH), which was determined to be the lowest RH that could be achieved reliably within the experimental protocol (below), and another test was conducted at 65%RH to gain more detail about the significant acceleration of corrosion rates around this RH. Temperature was static at 20 °C in all tests to isolate the effect of RH. A separate study has examined how temperature affects the rate of bronze disease mechanisms [60].

4.3. Oxygen Consumption

For reactions involving oxygen, recording its consumption can provide a measure of corrosion. The technique used in this study monitors oxygen consumption by recording oxygen levels within an enclosed space through dynamic quenching of the fluorescence of a sensor spot. It uses a luminescent source that incites fluorescence by exciting luminophores in an oxygen sensitive complex. Oxygen molecules quench the fluorescence, generating a quantifiable measure of oxygen that is proportional to the emitted fluorescence.
Each test was set up in a 250 mL Mason Ball jar to create an airtight environment for oxygen measurements. The leakage rate of these has been proven to be low (±0.0038 mg O2/day) [61,62]. A two-point calibrated PreSens GmbH (Regensburg, Germany) SP-PSt3-NAU-D5-YOP ruthenium oxygen sensor spot was adhered to the interior wall of each vessel using Radio Spares (London, UK) RTV silicone rubber compound. A PreSens GmbH (Regensburg, Germany) POF-L2.5-1SMA 505 nm fibre sensor connected to a Fibox 4 (PreSens GmbH, Regensburg, Germany) oxygen meter was used as the luminescence source. At normal atmospheric oxygen pressure (207 hPa), the resolution of the oxygen spot is ±1 hPa. This error decreases at lower oxygen levels to ±0.01 hPa at 2 hPa. The accuracy varies between ±4 hPa at normal atmospheric oxygen pressure and ±0.5 hPa at 2 hPa.
Each oxygen consumption vessel was filled with conditioned silica gel to maintain the desired RH throughout the test period and to reduce the headspace in the jar, increasing the potential for measurable oxygen consumption [62]. Silica gel was conditioned to a constant weight in a Binder (Tuttlingen, Germany) KBF720 climate chamber at each test RH and 20 °C (±1.5%RH and ±0.1 °C). Two-point calibrated MadgeTech 101 A dataloggers (±1.9%RH and ±0.2 °C) were placed in the silica gel for a minimum of 24 h to confirm that the desired RH had been achieved.
The mass of silica gel within each vessel was determined at each RH to ensure that the volume of silica gel remained consistent in all setups (Table 3). A MadgeTech 101 A datalogger was placed in the silica gel, and the weigh boat containing the sample was placed on top of the silica gel (Figure 2) before the vessels were closed.
Each vessel was positioned so that the tip of the fibre optic probe attached to the meter was aligned to the oxygen sensor spot within the vessel. Vessels and meters were placed in a Binder KBF720 where RH and temperature remained constant (50%RH, 20 °C, ±1.5%RH and ±0.1 °C) [62].
The accuracy of oxygen consumption as a measure of corrosion is affected after about 17 mg of oxygen has been consumed as an effect of the drop in oxygen pressure [22]. When this threshold was approached, either tests were terminated or vessels were reoxygenated. Reoxygenation was undertaken by opening the vessel, emptying and replacing the contents and reclosing the vessel before resuming logging. Where corrosion rates were slow, measurements were continued for as long as feasible (Table 2).

4.4. Data Processing

To account for volumetric differences between samples, all data has been calculated to oxygen consumed in milligrams using the ideal gas law (8):
P V = n R T
where P is pressure in atmospheres, V is volume in litres, n is amount of substance in mol, R is the ideal gas constant and T is temperature in Kelvin.

4.5. Determining Rate

Examination of corrosion rates compared the dynamic oxygen consumption over time and generated an oxygen consumption rate (OCR) coefficient (determined as oxygen consumed in mg/day−1). Generating a single value provides a comparable measure that illustrates differences in corrosion rates caused by the examined variables, but to identify a corrosion rate coefficient, the assumption must be that corrosion rates are linear. The average oxygen consumption rate has therefore been calculated where all samples show a degree of linearity, neglecting other phases where rates may vary. The corrosion rate coefficient was always calculated from the final phase of corrosion rates before tests were terminated or no more oxygen consumption took place (Figure 3). The final oxygen consumption rate values are the mean of three samples.

4.6. Characterisation

Samples were qualitatively characterised at the end of each test by Fourier transform infrared spectroscopy (FTIR) and Raman spectroscopy. Three samples from each powder mixture were analysed by collecting powder (1 mg ± 0.2 mg) from the surface of each weighing boat with a 3 mm round synthetic brush. Samples were immediately placed in desiccated silica gel (1% ± 1.9 RH) after sampling and before analysis.

4.6.1. Fourier Transform Infrared Spectroscopy

A Perkin Elmer Frontier Fourier Transform Infrared Spectrometer equipped with a diamond Attenuated Total Reflection (ATR) accessory was used for characterisation of all samples, analysing over the wavenumber range 4000–380 cm−1. Before analysis, the crystal was cleaned with Industrial Methylated Spirits (IMS) and the background collected in the Spectrum 10 software. Twenty scans were collected for each sample. Between each analysis, the crystal was cleaned with IMS. No spectral processing was conducted.

4.6.2. Raman Spectroscopy

A B&WTek iRaman equipped with a green 532 nm 30 mW laser was applied to selected samples for additional characterisation. Samples were analysed through an infinity-corrected long working distance planachromatic lens using a 20× objective yielding a 105 µm spot size. Laser output was between 0.3 mW and 0.9 mW, and analysis time was between 60 and 180 s. No spectral processing was conducted.

5. Results

5.1. Oxygen Consumption

In all samples, oxygen consumption rates (OCR) are not linear but vary across several phases. The number of phases, their duration and typical rates vary with the presence of copper, the amount of CuCl in samples and the RH of the environment. As a rule of thumb, the duration and number of the different phases decreases with increasing RH and increasing proportion of CuCl in Cu:CuCl mixtures. Samples comprising CuCl mixed with copper have a greater number of phases (Figure 4).
Examining overall trends and calculating the OCR (mg/day−1) in all samples shows that the rate of oxygen consumption in samples depends on the following:
  • The relative humidity;
  • The presence or absence of metallic copper;
  • The ratio of CuCl.

5.2. Relative Humidity

Relative humidity thresholds for oxygen consumption are different depending on the samples. CuCl samples demonstrate measurable oxygen consumption between 30%RH and 80%RH. Oxygen consumption is recorded in all ratios of Cu:CuCl between 15%RH and 80%RH (Figure 4 and Figure 5).
An exponential increase in OCR from the lowest RH at which oxygen consumption is recorded is evident in all samples (R2 = 0.9626), with Cu:CuCl in a 1:1 ratio showing the best fit to an exponential model (R2 = 0.9982) and CuCl without copper samples demonstrating the poorest fit (R2 = 0.8902) (Figure 4, Figure 5 and Figure 6).
Increasing the RH in 10% increments results in acceleration of OCR up to 3.5× (Figure 7A). The exception to this is a steep increase in OCR between 60 and 70%RH, which represents the most significant acceleration of OCR across the examined RH range, with an increase in OCR between 4 (Cu:CuCl 1:0.25) and 172 (CuCl) times (Figure 7A). The cumulative rise in OCR with RH from the lowest RH at which oxygen consumption is measured further illustrates the exponential rise in OCR with increasing RH and demonstrates the large magnitude of change in OCR with RH. From 20%RH to 80%RH, the OCR increases by more than 300 times in Cu:CuCl samples. Between 30%RH and 80%RH, the same value increases by 10,000 in CuCl samples (Figure 7B).
The effect of increasing the RH in 10% intervals becomes more significant for CuCl than for CuCl mixed with copper above 50%RH. The most significant difference occurs when the RH increases from 60%RH to 70%RH, when the OCR of CuCl increases 172 times (Figure 7A). When the same quantity of CuCl is mixed with copper (Cu:CuCl 1:0.25), the OCR increases four times between 60–70%RH. This is also apparent in the cumulative accelerating effect from the lowest RH at which oxygen is consumed (Figure 7B).
The rate of oxygen consumption is greater where CuCl is mixed with copper up to 60%RH. The greatest difference is seen at 40%RH where the OCR of CuCl in contact with copper is 45 times faster than with the same quantity of CuCl without copper (Figure 8). At 65%RH and above, CuCl demonstrates a more rapid OCR without the presence of copper, up to seven times faster at 70%RH (Figure 8).
Comparing the OCR of Cu:CuCl in different ratios, it is evident that increasing the amount of CuCl results in an overall faster OCR rate at any given RH (Figure 9). In general, doubling the amount of CuCl doubles the OCR. Doubling the amount of CuCl again can accelerate OCR by up to 3.5 times at a given RH, but the total impact is RH dependent (Figure 10).
The presence of copper affects the point at which oxygen consumption ceases. When vessels are regularly reoxygenated, an endpoint for CuCl samples occurs when 20–22 mg of oxygen have been consumed. When copper is mixed with CuCl, samples that have been regularly reoxygenated consume oxygen beyond this value. Comparing the oxygen consumption at 70%RH demonstrates this effect (Figure 11). The OCR in Cu:CuCl samples begins to reduce after ~30 mg of oxygen has been consumed.

5.3. Sample Characterisation

Sample characterisation demonstrated that the CuCl powder contained an unknown quantity of Cu(OH)Cl before use. Different Cu2(OH)3Cl polymorphs and higher copper chloride species were additionally identified in samples that consumed oxygen. The products formed varied with the composition of samples and the RH at 20 °C (Table 4). A detailed description of the results is provided below.

5.4. Unexposed CuCl

Peaks in the Raman spectra of unexposed samples of CuCl at 115 cm−1 and 150 cm−1 are tentatively assigned to Cu-Cl lattice vibrations. The peak at 462 cm−1 may be associated with Cu-Cl in CuCl [63], but the combined peaks of O-H stretching at 3376 cm−1 and diagnostic lattice modes at 462 cm−1 and 386 cm−1 and 310 cm−1 can also indicate the presence of Cu(OH)Cl (mineral name belloite) [64] (Figure 12A). FTIR confirmed the presence of Cu(OH)Cl with characteristic peaks visible as O-H stretchings at 3456 cm−1, 3384 cm−1 and 3220 cm−1 and O-H bending at 903 cm−1, 851 cm−1 and 805 cm−1. Peaks at 442 cm−1, 406 cm−1 and 398 cm−1 are associated with the Cu lattice modes of Cu(OH)Cl, including Cu-O, Cu-O-H, Cu-O-Cu and Cu-Cl-Cu but have not been assigned (Figure 12B) [65,66,67,68]. An O-H-O peak around 1610 cm−1 and a weak O-H peak at 1240 cm−1 could indicate some water adsorption but have also been associated with Cu-Cl [69].

5.5. CuCl

There is no evidence of Cu2(OH)3Cl in CuCl samples ≤ 50%RH (Figure 13 and Figure 14 (A–D)). At 20%RH, no structural change is evident after 118 days (Figure 13). At 30%RH and 40%RH, some alteration of CuCl is evident with peak shifts and the appearance of new peaks (Figure 14 (A–D)). Peak shifts to lower wavenumbers are evident in the O-H stretching region over 3000 cm−1, and new O-H bending modes can be seen at 988 cm−1. Cu-O-H and O-Cu-O symmetric stretches are evident at 586 cm−1 and 513 cm−1. The relative peak intensity of these bends and stretches increases towards the edges of the samples (Figure 14 (B,D)).
At 50%RH and 60%RH, the bulk of samples suggest that a similar alteration of CuCl has taken place, but peak shifts and new peaks are evident towards the edges of samples (Figure 15 (A–D)), which indicate formation of β- and γ-Cu2(OH)3Cl polymorphs. O-H stretches above 3000 cm−1 have shifted to lower wavenumbers with a shoulder appearing around 3365 cm−1. This is accompanied by an O-H bending mode at 988 cm−1 and the appearance of Cu-O-H stretches around 943 cm−1, 920 cm−1 and 828 cm−1. Cu-O-H and O-Cu-O stretches around 585 cm−1 and 510 cm−1 also appear relatively stronger towards the edge of samples after exposure to these RH values (Figure 15 (B,D)) [26,70]. A peak at 1583 cm−1 is evident (Figure 15 (A,C)) that may represent the formation of CuCl2.
At 65%RH, Cu(OH)Cl is the only compound identified by FTIR and Raman spectroscopy (Figure 16A,B). O-H stretching is seen at 3456 cm−1, 3384 cm−1 and 3220 cm−1 with O-H bending at 903 cm−1, 851 cm−1 and 805 cm−1. Peaks at 442 cm−1 406 cm−1 and 398 cm−1 are associated with the Cu lattice modes as in the unexposed samples, although their relative intensity is more significant. Raman spectroscopy confirmed the FTIR identification, with characteristic peaks at O-H stretching at 3374 cm−1, O-H bending at 899 cm−1, 856 cm−1 and 803 cm−1 and diagnostic lattice modes at 480 cm−1, 391 cm−1, 322 cm−1, 245 cm−1, 184 cm−1, 124 cm−1, 105 cm−1, 88 cm−1 and 72 cm−1 [64].
Samples ≥ 70%RH indicate that combinations of β-Cu2(OH)3Cl and CuCl2.2H2O (mineral name eriochalcite) are predominantly formed. The latter, when desiccated, is evident as CuCl2 (mineral name tolbacite) (Figure 17 (A–G)). Peaks suggesting the presence of β-Cu2(OH)3Cl are O-H stretching around 3322 cm−1 and Cu-O-H stretches at 986 cm−1, 948 cm−1, 915 cm−1, 893 cm−1, 849 cm−1 and 819 cm−1 [26,66,70,71]. CuCl2·2H2O is evident as a broadening and shift of O-H stretches above 3000 cm−1, an O-H-O bending around 1587 cm−1 and Cu-O stretch at 680 cm−1 [72,73,74]. The presence of CuCl2 was confirmed with Raman spectroscopy with Cu-Cl and Cl-Cu-Cl stretching at 98 cm−1, 168 cm−1 and 283 cm−1 (Figure 17 (G)) [75].

5.6. Cu:CuCl

All samples of CuCl mixed with copper demonstrated some structural change. At 15%RH and 153 days, O-H stretches above 3000 cm−1 being shifted to lower wavenumbers and the appearance of new O-H bending modes can be seen at 986 cm−1. Cu-O-H and O-Cu-O symmetric stretching is evident at 587 cm−1 and 515 cm−1 (Figure 18).
Cu2(OH)3Cl compounds form in all samples containing copper ≥ 20%RH, with the ratio Cu:CuCl having no apparent impact on the nature of the compounds formed. Below 70%RH, a mixture of γ-Cu2(OH)3Cl and β-Cu2(OH)3Cl is evident (Figure 19 (A–P)). At and above 70%RH, γ-Cu2(OH)3Cl is the only phase present (Figure 19 (Q–V)). γ-Cu2(OH)3Cl is evident via O-H stretching at 3444 cm−1, 3355 cm−1 and 3310 cm−1 with a shoulder around 3170 cm−1, Cu-O-H stretching at 985 cm−1, 920 cm−1, 894 cm−1 (shoulder), 860 cm−1 and 827 cm−1, Cu-O-H stretch at 581 cm−1 and O-Cu-O stretch at 510 cm−1 and Cu-Cl stretches at 450,402 and 397 cm−1. Presence of β-Cu2(OH)3Cl is evident as Cu-O-H shoulders present at 945 cm−1 and 848 cm−1 (Figure 19 (A–P)) [26,66,70,71]. In all samples, a weak peak around 1241 cm−1 is associated with O-H-O stretching from water [69].

6. Discussion

The results of this study reaffirm and improve the theoretical understanding of bronze disease and provide novel insights into how selected intrinsic and extrinsic variables affect its mechanisms and how kinetics can be applied to management practices for safeguarding collections.

6.1. Mechanisms of Bronze Disease

Oxygen consumption is measurable for samples both with and without copper powder, demonstrating that hydrolysis and oxidation of CuCl occurs without the presence of metallic copper. Since the term “bronze disease” refers to the formation of Cu2(OH)3Cl [16], the results here are a reminder that mineralised objects containing CuCl remain at risk of bronze disease. This challenges a common conception that a metal core is required for bronze disease to occur.
Importantly, copper not only facilitates the formation of CuCl by reacting with the byproducts of Cu2(OH)3Cl after crystallisation but also appears to lower the critical RH threshold for hydrolysis and oxidation of CuCl. When CuCl is mixed with copper, the lowest RH at which Cu2(OH)3Cl is detected is 20%RH, compared with 50%RH where copper is not present. These thresholds must be applied with caution, as alteration of CuCl is evident at lower RH in this study (Table 4). These changes may precede nucleation of Cu2(OH)3Cl. These values join those produced by other studies [16,18,22,57,76] but may be the closest results yet produced to defined absolute critical thresholds.
The stoichiometries of the bronze disease reactions are well known, but less is understood about initiation of the reactions and the criteria for nucleation of Cu2(OH)3Cl to occur. Through these FTIR and Raman spectroscopy results, coupled with oxygen consumption measurements, it is suggested that absorption of water and oxygen into the CuCl (and Cu(OH)Cl) structures occurs before nucleation of Cu2(OH)3Cl polymorphs. Whilst water absorption is not recorded through the oxygen consumption method, the formation of the metal–oxide bond is reflected in the oxygen consumption, demonstrating why oxygen consumption occurred without the presence of Cu2(OH)3Cl polymorphs. Water absorption followed by oxidation has been proposed as a criterion for formation of Cu2(OH)3Cl [77], but long-term experiments are underway to establish whether the observed phenomenon is the route to bronze disease or whether insufficient moisture is present to overcome the nucleation barrier for Cu2(OH)3Cl below 50%RH where copper is not present and below 20%RH when copper is present. Anecdotally, practitioners note that objects may show no signs of corrosion for prolonged periods before evidence of bronze disease is found [34]. This could be the time taken for sufficient water absorption to occur.
The variation in OCR over time within a given sample may reveal information about the mechanisms of bronze disease. If a first phase reflects the nucleation of Cu2(OH)3Cl, subsequent recrystallisation of Cu2(OH)3Cl polymorphs by the development of more energetically favoured compounds via formation of metastable phases is a possible explanation for the changes in kinetics, before OCR assumes a steady state. Cu2(OH)3Cl polymorphs have been shown to follow the Ostwald step rules and Goldsmith’s simplexity principle, but whether the recrystallisation of these compounds from CuCl has different kinetic behaviour is unexplored [24,25,31] A study investigating this effect is underway, but initial examination suggests that there is such a relationship between OCR and recrystallisation.
The various reactions and final products formed in this study appear to relate to both intrinsic and extrinsic variables. In all samples where copper is present, the predominant polymorph is γ-Cu2(OH)3Cl, but with some β-Cu2(OH)3Cl present in RH environments up to 70%RH. Increasing Cu2+ concentrations has been shown to promote formation of γ-Cu2(OH)3Cl and is true for all Cu:CuCl ratios examined in this study [25,78].
Formation of Cu2(OH)3Cl is accompanied by the accumulation of Cl in samples where no copper metal is present. This allows the formation of higher copper chloride species, such as CuCl2 [23] and CuCl2·2H2O. Possible routes include the following [79]:
CuCl + 4 HCl + O2 → 4 CuCl2 + 2 H2O
CuCl + Cl → CuCl2
Formation of CuCl2 is theoretically also possible via decomposition of Cu(OH)Cl or Cu2(OH)3Cl:
Cu(OH)Cl + HCl → CuCl2 + H2O
Cu2(OH)3Cl + 3HCl → 2CuCl2 + 3H2O
At sufficient water vapour pressure, anhydrous CuCl2 can form its dihydrate CuCl2.2H2O [80].
CuCl2 + H2O → CuCl2·2H2O
In this study, identification of higher copper chloride species was only made in samples that contain CuCl without copper metal, suggesting that the formation of these compounds is only possible through the formation of Cu2(OH)3Cl and where there are no Cu+ ions to counteract the accumulation of Cl. Copper metal may also affect the dominant polymorph formed. β-Cu2(OH)3Cl is the predominant product in CuCl samples where no copper is present and at higher RH is the only polymorph identified. This agrees with studies reporting that the absence of copper, or low Cu+ concentrations, yield a longer period during which β-Cu2(OH)3Cl is the stable polymorph [25,26] and that high concentration of Cl (above 0.06 mol/dm−3) can favour the formation of atacamite [25,31].
The results of this study bring into question the possible role of Cu(OH)Cl in bronze disease. Cu(OH)Cl is not traditionally considered in bronze disease mechanisms and has not been identified as a product on archaeological objects, probably due to its instability. However, it is a naturally occurring compound [65], and its presence has been recorded when simulating the formation of Cu2(OH)3Cl via CuCl [57,81,82] and CuCl2 [26,27,66,83]. Therefore, it should be considered a theoretically possible part of bronze disease routes. Limited quantification of crystalline phases has revealed that it develops during the corrosion process, decomposing into Cu2(OH)3Cl polymorphs [57,82], indicating that it potentially plays a more important role than just as a contaminant of CuCl during synthesis.
Results here suggest that there are conditions in which Cu(OH)Cl is the preferred compound, as evident in samples at 65%RH. The reason for the occurrence of Cu(OH)Cl in the context of CuCl must be examined in more detail. Formation of Cu(OH)Cl may require fewer molecules of water than Cu2(OH)3Cl and may not produce any other ionic species or compounds during its formation. A stoichiometrically possible reaction may be the following:
4CuCl + 2H2O + O2 → 4Cu(OH)Cl
although the thermodynamics of this must be examined.
Rapid decomposition of both naturally occurring and synthetic Cu(OH)Cl to Cu2(OH)3Cl polymorphs is acknowledged [26,65,66,84] but not in the context of bronze disease. A lack of symmetry in Cu(OH)Cl has been proposed to be responsible for its instability [85], and it is assumed that further absorption of moisture results in its decomposition to Cu2(OH)3Cl [86]:
4Cu(OH)Cl + 2H2O → Cu2(OH)3Cl
Finally, the cyclical aspect of bronze disease when CuCl is mixed with copper has been illustrated. No reaction endpoint was identified where copper was present in samples, confirming that the release of HCl or dissolved H+ and Cl from the formation of Cu2(OH)3Cl reacts with Cu+ ions to continuously form more CuCl [23]. The endpoint of oxygen consumption with CuCl alone confirms that bronze disease ceases where there is no more CuCl left to react.

6.2. Kinetics of Bronze Disease

The kinetics of bronze disease for an object can be affected by a range of intrinsic and extrinsic factors.

6.2.1. Intrinsic

The presence of metallic copper affects both mechanisms and kinetics of bronze disease. When CuCl is mixed with copper, formation of Cu2(OH)3Cl is more significant between 20 and 60%RH, suggesting that copper has a catalytic effect on oxidation and hydrolysis of CuCl and that dissolved Cu2+ and Cu+ ions may have the capacity to lower the activation energy for CuCl transformation to Cu2(OH)3Cl. An excess of Cu2+ ions have been noted to promote the transformation of Cu2(OH)3Cl polymorphs during synthesis [25]. By allowing the continuous formation of CuCl, copper is also thought to contribute to a faster OCR, as there are more sites for nucleation of Cu2(OH)3Cl at any time in comparison to a depleting amount of CuCl when copper is not present. Formation of Cu2O through oxidation of copper is possible but is not considered a contributing factor in the accelerating trends. In the environments tested in this study, formation of Cu2O is not the thermodynamically favoured reaction [16,87], and the oxidation of copper control samples occurs at an appreciably slower rate than samples containing CuCl, showing that the contribution to the overall OCR is negligible. The phenomenon of CuCl hydrolysing to Cu2(OH)3Cl at a slower rate than Cu:CuCl mixtures up to 65%RH and faster above this threshold has been noted in short experimental studies over a limited range of RH [57,82], but the role of Cu in this process and the possible reasons behind this have not been explored in detail.
Varying the relative ratio of copper to CuCl in this study had multiple effects. In any given environment, the OCR increases with increasing CuCl, as there are more opportunities for nucleation of Cu2(OH)3Cl and, consequently, for more CuCl to form. In contrast, the effect of changing RH, either incrementally or cumulatively, is more significant where the ratio of CuCl to copper is smaller, which could be an effect of higher Cu+ ratios. However, the ratios and amounts of Cu:CuCl examined here all have similar exponential increases in OCR with a rise in RH, showing that it is the presence of copper that has the most significant impact on the hydrolysis and oxidation of CuCl.
When CuCl2 and CuCl2.H2O exist in corrosion profiles, there are implications for the kinetics of bronze disease. This is particularly evident in CuCl samples in environments ≥ 70%RH. As these compounds do not generally require oxygen to form (with the possible exception of reaction (10)), their formation would not be recorded using oxygen consumption, and it is assumed that these compounds accelerate the formation of Cu2(OH)3Cl. Being hygroscopic and water-soluble, they are thought to facilitate hydration of ions, thereby lowering critical thresholds for reaction [87]. Alongside formation of CuCl2 and CuCl2·2H2O, accumulation of Cl or HCl can accelerate corrosion rates by lowering the overall pH of a solution formed in samples ≥ 70%RH [8].

6.2.2. Extrinsic

Altering the RH at a static temperature influences OCR across all samples and the rate at which Cu2(OH)3Cl polymorphs are formed. The exponential acceleration of OCR with RH in all samples is similar to those measured on clean metal surfaces [88,89,90,91] and aligns well with results of a similar experiment that examined the formation of Cu2(OH)3Cl in different RH environments [22]. It is suggested that increasing RH increases the adsorbed monolayers of waters and absorbed water in the crystal lattice, facilitating the precipitation of Cu2(OH)3Cl polymorphs. A critical threshold of acceleration is evident around 65–70%RH, where the adsorbed water is said to take on the properties of bulk water [54]. Availability of water is a critical parameter of bronze disease, not only as an electrolyte but also to allow absorption of water into the CuCl structure. The relationship of increasing water availability causing increasing nucleation and crystallisation of Cu2(OH)3Cl is evident here and can be quantified. The samples measured in this study are exposed to different RH conditions at a static temperature (20 °C), but temperature has also been shown to affect the rate at which bronze disease occurs in accordance with the Arrhenius equation, which must be considered when estimating risk to objects [60].

6.3. Endpoint for Bronze Disease

Rates of bronze disease are expected to decrease over time due to multiple factors. Continuous formation of Cu2(OH)3Cl will decrease transport of dissolved oxygen. Diminishing CuCl will decrease the number of sites at which reactions can occur. Where copper ions are present, depletion of copper by continuous formation of CuCl will eventually affect the rate of formation of CuCl and Cu2(OH)3Cl.

6.4. Practical Implications

Understanding the oxidation and hydrolysis of CuCl as a function of relative humidity allows formulation of evidence-based recommendations for practice. The limitations of replicating complex relationships between alloying elements, such as Sn and Zn, and corrosion profiles are acknowledged and should be subject to further study.
Bronze disease can occur in all objects containing CuCl, but its rate is likely to be more rapid in environments below 60%RH for objects containing a metal core than without. In objects without a metallic core and with CuCl in isolation, the development of bronze disease is likely to be very slow until formation of soluble CuCl species occurs around 50%RH, which accelerates the rate at which Cu2(OH)3Cl is formed. Examining oxygen consumption rates and quantifying how the risk changes incrementally or cumulatively can indicate how risk changes across a range of RH environments (Figure 20). Classification of risk into simple low-medium-high categories can also be attempted (Figure 21).
The identification of CuCl alteration and formation of Cu2(OH)3Cl at a lower RH threshold than previously measured prompts further questions about critical thresholds. Attempting to achieve low RH values for storage and display of copper alloy objects where there is no risk of CuCl alteration is wasteful of resources and may not always be feasible [49,59]. Understanding how risk escalates either incrementally or over larger RH ranges can allow flexibility in management goals. If some risk is acceptable, environmental targets can be relaxed. Arguably, the acceleration of bronze disease between 60 and70%RH is the most critical threshold to adhere to. Significant risk to objects must be expected between and above these values. Although overall corrosion rates can be expected to differ, the acceleration of risk with RH, in particular the acceleration around 60%RH, aligns with thresholds identified for archaeological iron [48]. RH thresholds should be considered alongside the temperature of a collection environment, which has been shown to affect corrosion rates where the humidity is static [60].
When a metallic core is present, the bronze disease process is likely to continue until all metallic copper is consumed and will have a detrimental effect on the object. In a mineralised object, bronze disease will continue until all CuCl has been transformed. Whilst it is difficult to identify and quantify CuCl within corrosion profiles, the identification of a metallic core can prove a helpful estimate of the likelihood of bronze disease and the magnitude of the damage it might cause.
If a green acidic liquid [15,18] is present or staining has occurred on the packaging surrounding an object, this may be CuCl2(aq) and can indicate that CuCl is present within the corrosion profile and that the object has a past history of being subjected to high RH environments. Objects that have been stored in enclosed environments, such as small crystal boxes or failed desiccated microclimates, may be more prone to this. When detected, both anhydrous and dihydrate forms of CuCl2 should be removed, as this can accelerate bronze disease. Noting CuCl2 or CuCl2·2H2O as part of the corrosion profile is unusual, but not unheard of [30,32,92,93].
The experimental protocol used in this study has isolated the oxidative hydrolysis reaction of CuCl, but it is acknowledged that the oxygen consumption rates here cannot predict when bronze disease will become detectable on an object and when, where and to what extent damage will occur, due to the many rate-influencing factors caused by the corrosion profiles of objects that cannot be replicated. The experimental setup was designed to facilitate measurable oxygen consumption by combining large sample sizes in relation to the volume of gas within the oxygen vessel [62,94]. The combination of the large surface areas of the powders used and ready access to both oxygen and atmospheric water is unlikely to occur in objects with complex corrosion profiles. In objects, the properties of different corrosion compounds, their thicknesses, adhesion and coherence can facilitate or hinder ionic transport necessary to initiate bronze disease. The correlation between RH and monolayers becomes more complex as porous products can retain water within the structure [33,95,96] with smaller capillaries permitting condensation of water at lower RH; for example, condensation can occur at 50%RH for capillaries of 1.5 nm as compared to 98%RH for 36 nm [97]. As seen in this study, the presence of hygroscopic compounds on the surface of the object can also alter critical relative humidity levels. Rates are further likely to vary in archaeological objects depending on where CuCl is located and where damage caused by formation of Cu2(OH)3Cl occurs and to what extent. Over time, as Cu2(OH)3Cl forms, damage to a patina may allow access to oxygen and water more readily, increasing the rate of formation. If the products from the reaction form and block channels and pores in the patina, rates may subsequently become slower. Major and minor alloying elements may change the thermodynamic tendencies and kinetics for some of the reactions considered, but comparative studies are limited [16]. All of the factors considered above contribute to the unpredictability of bronze disease in archaeological copper alloy objects and highlight the need for continued research within this field. By focusing on the fundamental reactions of bronze disease, it is believed that the results are applicable to objects of different compositions and corrosion profiles.

7. Conclusions

For the first time, the implications of the presence of metallic copper on the rate at which hydrolysis and oxidation of CuCl occurs and which compounds form have been demonstrated. This evidences that not only is copper responsible for the cyclic aspect of bronze disease but its presence has other management complications. Additionally, experiments have offered further insight into the kinetics of the “bronze disease” phenomenon occurring on copper alloys. This has facilitated the development of risk assessment advice for the heritage sector, which can improve conservation practice and longevity of archaeological copper alloy heritage.
Tangible guidance for best practice preservation of archaeological copper alloys, based on the results of this study, includes the following:
  • Where possible, establish whether objects have a metallic core, using, e.g., X-radiography. This will form the basis for management protocols.
  • Use the charts provided to determine acceptable risk. Retain objects below 20%RH if any formation of Cu2(OH)3Cl is unacceptable. Risk is low for objects with no copper core up to 50%RH and low up to 40%RH for objects with a copper core.
  • Maintaining environments up to 60%RH for displaying mixed materials will promote bronze disease in objects with a metal core at a more rapid rate than mineralised objects.
  • The formation of soluble chloride compounds in uncontrolled, enclosed environments can accelerate bronze disease, especially if objects have no metal core.
  • During monitoring, check for surrounding green staining on packaging. This can indicate the presence of soluble chloride compounds and current or prior incorrect storage.
  • Perform regular monitoring and maintenance of any environmental control system, e.g., desiccated microclimates [98]. Adjust the use of desiccant to manipulate RH threshold and maintenance intervals [48,99].
  • Fluctuating environments where soluble compounds can deliquesce and crystallise may cause additional irreversible damage. If possible, identify and remove water-soluble compounds.
The work carried out here complements and fills the gap to evidence and extend the efficacy of existing guidance, which, hitherto, relied upon limited research, anecdote and experience.

Author Contributions

Conceptualization, J.T., N.E. and D.W.; methodology, J.T., N.E. and D.W.; formal analysis, J.T.; investigation, J.T.; data curation, J.T.; writing—original draft preparation, J.T.; writing—review and editing, N.E., D.W.; visualization, J.T.; supervision, N.E., D.W.; funding acquisition, J.T., N.E., D.W. All authors have read and agreed to the published version of the manuscript.

Funding

This research was funded by the Arts and Humanities Research Council, South, West and Wales Doctoral Training Partnership Studentship.

Data Availability Statement

The datasets presented in this article are not readily available because the data is part of an ongoing study. Requests to access the datasets should be directed to J.T.

Conflicts of Interest

The authors declare no conflicts of interest.

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Figure 1. Copper alloy coin displaying signs of bronze disease, illustrating the physical loss of original material and heritage value that can be caused by Cu2(OH)3Cl formation.
Figure 1. Copper alloy coin displaying signs of bronze disease, illustrating the physical loss of original material and heritage value that can be caused by Cu2(OH)3Cl formation.
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Figure 2. Vessel setup showing the placement of oxygen sensor spot, silica gel, datalogger and sample within oxygen consumption vessel.
Figure 2. Vessel setup showing the placement of oxygen sensor spot, silica gel, datalogger and sample within oxygen consumption vessel.
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Figure 3. Example of typical oxygen consumption pattern illustrating where oxygen consumption coefficient was determined, ignoring variation in rate preceding this phase (marked in grey).
Figure 3. Example of typical oxygen consumption pattern illustrating where oxygen consumption coefficient was determined, ignoring variation in rate preceding this phase (marked in grey).
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Figure 4. Oxygen consumption of different Cu:CuCl ratios across the examined range of RH at 20 °C. Each line is the average of three samples with error bars representing the SD at regular intervals.
Figure 4. Oxygen consumption of different Cu:CuCl ratios across the examined range of RH at 20 °C. Each line is the average of three samples with error bars representing the SD at regular intervals.
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Figure 5. Oxygen consumption of CuCl across 20–80%RH at 20 °C. Inserts illustrate long-term oxygen consumption of samples between 30 and 50%RH. Each line is the average of three samples with error bars representing the SD at regular intervals.
Figure 5. Oxygen consumption of CuCl across 20–80%RH at 20 °C. Inserts illustrate long-term oxygen consumption of samples between 30 and 50%RH. Each line is the average of three samples with error bars representing the SD at regular intervals.
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Figure 6. (A) OCR values calculated as the oxygen is consumed in mg per day. (B) Detail of OCR between 15%RH and 65%RH. Error bars are given as SD.
Figure 6. (A) OCR values calculated as the oxygen is consumed in mg per day. (B) Detail of OCR between 15%RH and 65%RH. Error bars are given as SD.
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Figure 7. The effect of changing RH on OCR. (A) Mean accelerating factor when RH is raised in 10%RH increments. (B) Mean cumulative acceleration in OCR. Note that the accelerating factors are plotted in Log10 for ease of visualisation. The Cu:CuCl 1:1 is calculated twice, from 15%RH and 20%RH, to compare the effect of the ratio Cu:CuCl when RH is manipulated. * denotes Cu:CuCl 1:1 calculated from 15%RH.
Figure 7. The effect of changing RH on OCR. (A) Mean accelerating factor when RH is raised in 10%RH increments. (B) Mean cumulative acceleration in OCR. Note that the accelerating factors are plotted in Log10 for ease of visualisation. The Cu:CuCl 1:1 is calculated twice, from 15%RH and 20%RH, to compare the effect of the ratio Cu:CuCl when RH is manipulated. * denotes Cu:CuCl 1:1 calculated from 15%RH.
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Figure 8. Illustrating the accelerating effect of copper on OCR when CuCl is in proximity to copper metal. The lighter colour denotes the lack of evidence to support CuCl forming Cu2(OH)3Cl ≤ 40%RH without the presence of copper (see characterisation below).
Figure 8. Illustrating the accelerating effect of copper on OCR when CuCl is in proximity to copper metal. The lighter colour denotes the lack of evidence to support CuCl forming Cu2(OH)3Cl ≤ 40%RH without the presence of copper (see characterisation below).
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Figure 9. Oxygen consumption rates of all samples at different RHs, illustrating differences in OCR between CuCl and Cu:CuCl mixtures of different ratios. Copper controls are included. Error bars represent SD of three samples at regular time intervals.
Figure 9. Oxygen consumption rates of all samples at different RHs, illustrating differences in OCR between CuCl and Cu:CuCl mixtures of different ratios. Copper controls are included. Error bars represent SD of three samples at regular time intervals.
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Figure 10. The accelerating effect of doubling the amount of CuCl and increasing the ratio Cu:CuCl at different RH.
Figure 10. The accelerating effect of doubling the amount of CuCl and increasing the ratio Cu:CuCl at different RH.
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Figure 11. OCR of CuCl and Cu-CuCl samples at 70%RH where vessels are reoxygenated on days 9, 26 and 42, illustrating CuCl endpoint (blue) and the effect of copper in close proximity to CuCl (Cu:CuCl, green) on continuing the oxygen consumption process. Error bars represent the SD of three samples at regular intervals.
Figure 11. OCR of CuCl and Cu-CuCl samples at 70%RH where vessels are reoxygenated on days 9, 26 and 42, illustrating CuCl endpoint (blue) and the effect of copper in close proximity to CuCl (Cu:CuCl, green) on continuing the oxygen consumption process. Error bars represent the SD of three samples at regular intervals.
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Figure 12. (A) Raman and (B) FTIR spectra of unexposed CuCl samples stored in a desiccated environment.
Figure 12. (A) Raman and (B) FTIR spectra of unexposed CuCl samples stored in a desiccated environment.
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Figure 13. Representative CuCl sample 20%RH and 20 °C after 118 days, showing presence of Cu(OH)Cl. Refer to Table 2 for experimental timeframes.
Figure 13. Representative CuCl sample 20%RH and 20 °C after 118 days, showing presence of Cu(OH)Cl. Refer to Table 2 for experimental timeframes.
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Figure 14. Representative CuCl samples between 30–40%RH and 20 °C with diagnostic peaks labelled. Samples show altered CuCl/Cu(OH)Cl compound after exposure to 30%RH (A,B) and 40%RH (C,D). Peak locations in (A,B) and (C,D) are the same and have therefore only been labelled once. Refer to Table 2 for experimental timeframes.
Figure 14. Representative CuCl samples between 30–40%RH and 20 °C with diagnostic peaks labelled. Samples show altered CuCl/Cu(OH)Cl compound after exposure to 30%RH (A,B) and 40%RH (C,D). Peak locations in (A,B) and (C,D) are the same and have therefore only been labelled once. Refer to Table 2 for experimental timeframes.
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Figure 15. Representative CuCl samples at 50–60%RH and 20 °C with diagnostic peaks labelled. Samples show altered CuCl/Cu(OH)Cl and possible formation of β- and γ-Cu2(OH)3Cl towards the edge of the samples after exposure to 50%RH (A,B) and 60%RH (C,D). Refer to Table 2 for experimental timeframes.
Figure 15. Representative CuCl samples at 50–60%RH and 20 °C with diagnostic peaks labelled. Samples show altered CuCl/Cu(OH)Cl and possible formation of β- and γ-Cu2(OH)3Cl towards the edge of the samples after exposure to 50%RH (A,B) and 60%RH (C,D). Refer to Table 2 for experimental timeframes.
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Figure 16. Representative CuCl samples at 65%RH and 20 °C showing the presence of Cu(OH)Cl. (A) Raman and (B) FTIR spectra. Refer to Table 2 for experimental timeframes.
Figure 16. Representative CuCl samples at 65%RH and 20 °C showing the presence of Cu(OH)Cl. (A) Raman and (B) FTIR spectra. Refer to Table 2 for experimental timeframes.
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Figure 17. Representative CuCl samples between 70%RH and 80%RH and 20 °C, showing a mixture of β-Cu2(OH)3Cl and CuCl2.2H2O or CuCl2 depending on how sample has been stored. Seventy percent RH when (A) desiccated, (B) in ambient environment and (C) immediately after removal from vessel. Eighty percent RH when (D) desiccated, (E) in ambient environment and (F) immediately after removal from vessel. The locations of Cu-O-H stretches between 986 cm−1 and 819 cm−1 are the same in all samples and have therefore only been labelled once. (G) Raman spectra of CuCl2 crystals seen in A,D. Refer to Table 2 for experimental timeframes.
Figure 17. Representative CuCl samples between 70%RH and 80%RH and 20 °C, showing a mixture of β-Cu2(OH)3Cl and CuCl2.2H2O or CuCl2 depending on how sample has been stored. Seventy percent RH when (A) desiccated, (B) in ambient environment and (C) immediately after removal from vessel. Eighty percent RH when (D) desiccated, (E) in ambient environment and (F) immediately after removal from vessel. The locations of Cu-O-H stretches between 986 cm−1 and 819 cm−1 are the same in all samples and have therefore only been labelled once. (G) Raman spectra of CuCl2 crystals seen in A,D. Refer to Table 2 for experimental timeframes.
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Figure 18. Representative FTIR spectrum of Cu:CuCl 1:1 after exposure to 15%RH and 20 °C, showing altered CuCl/Cu(OH)Cl compound. Refer to Table 2 for experimental timeframe.
Figure 18. Representative FTIR spectrum of Cu:CuCl 1:1 after exposure to 15%RH and 20 °C, showing altered CuCl/Cu(OH)Cl compound. Refer to Table 2 for experimental timeframe.
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Figure 19. Representative FTIR spectrum of Cu:CuCl between 20–80%RH at 20 °C. Samples showing a mixture of γ-Cu2(OH)3Cl and β-Cu2(OH)3Cl after exposure to 20%RH (A–C), 30% (D–F), 40%RH (G–I), 50%RH (J–L), 60%RH, (M–O) and 65%RH (P). The presence of an asterisk indicates the location of β-Cu2(OH)3Cl peaks. Samples showing γ-Cu2(OH)3Cl after exposure to 70%RH (Q–S) and 80%RH (T–V). Diagnostic peak locations are the same within an RH group, irrespective of Cu:CuCl ratio, and have therefore only been labelled once. Refer to Table 2 for experimental timeframes.
Figure 19. Representative FTIR spectrum of Cu:CuCl between 20–80%RH at 20 °C. Samples showing a mixture of γ-Cu2(OH)3Cl and β-Cu2(OH)3Cl after exposure to 20%RH (A–C), 30% (D–F), 40%RH (G–I), 50%RH (J–L), 60%RH, (M–O) and 65%RH (P). The presence of an asterisk indicates the location of β-Cu2(OH)3Cl peaks. Samples showing γ-Cu2(OH)3Cl after exposure to 70%RH (Q–S) and 80%RH (T–V). Diagnostic peak locations are the same within an RH group, irrespective of Cu:CuCl ratio, and have therefore only been labelled once. Refer to Table 2 for experimental timeframes.
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Figure 20. Matrix indicating how risk, presented as the factor increase of measured OCR, changes with RH. Y-axis is the initial RH, and X-axis is the elevated RH. Data for CuCl (above) and CuCl in contact with copper (below). Factors are rounded to the nearest 0.5 if value is <10.
Figure 20. Matrix indicating how risk, presented as the factor increase of measured OCR, changes with RH. Y-axis is the initial RH, and X-axis is the elevated RH. Data for CuCl (above) and CuCl in contact with copper (below). Factors are rounded to the nearest 0.5 if value is <10.
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Figure 21. Indicative risk scale from none (green), low (yellow), medium (orange) and high (bright red) to very high (dark red) with measured accelerating factor from 30%RH (CuCl) and 20%RH (Cu:CuCl 1:0.25).
Figure 21. Indicative risk scale from none (green), low (yellow), medium (orange) and high (bright red) to very high (dark red) with measured accelerating factor from 30%RH (CuCl) and 20%RH (Cu:CuCl 1:0.25).
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Table 1. Polymorphs of Cu2(OH)3Cl alongside calculated Gibbs free energy [25]. Note that clinoatacamite is referred to as paratacamite in citation as clinoatacamite was not a recognised polymorph at the time of publication [24,25].
Table 1. Polymorphs of Cu2(OH)3Cl alongside calculated Gibbs free energy [25]. Note that clinoatacamite is referred to as paratacamite in citation as clinoatacamite was not a recognised polymorph at the time of publication [24,25].
PolymorphMineral NameΔG 298.2k (kJ mol−1)
α-Cu2(OH)3ClBotallackite−1322.6
β-Cu2(OH)3ClAtacamite−1335.1
γ-Cu2(OH)3ClClinoatacamite−1341.8
Table 2. Sample ratios and time subjected to oxygen consumption at a given RH value. Temperature is fixed at 20 °C in all tests. All samples prepared in triplicate.
Table 2. Sample ratios and time subjected to oxygen consumption at a given RH value. Temperature is fixed at 20 °C in all tests. All samples prepared in triplicate.
RH%Sample (x3)Ratio Cu:CuCl (g)Measurement Time (days)
151 g Cu 0 g CuCl1:097
1 g Cu 1 g CuCl1:1153
200 g Cu 0.25 g CuCl0:25118
1 g Cu: 0.25 g CuCl1:0.25200
1 g Cu 0.5 g CuCl1:0.5137
1 g Cu 1 g CuCl1:1138
1 g Cu 0 g CuCl1:097
300 g Cu 0.25 g CuCl0:25395
1 g Cu 0.25 g CuCl1:0.25126
1 g Cu 0.5 g CuCl1:0.5130
1 g Cu 1 g CuCl1:1130
1 g Cu 0 g CuCl1:037
400 g Cu 0.25 g CuCl0:25537
1 g Cu 0.25 g CuCl1:0.2575
1 g Cu 0.5 g CuCl1:0.574
1 g Cu 1 g CuCl1:153
1 g Cu 0 g CuCl1:037
500 g Cu 0.25 g CuCl0:25551
1 g Cu 0.25 g CuCl1:0.2565
1 g Cu 0.5 g CuCl1:0.548
1 g Cu 1 g CuCl1:127
1 g Cu 0 g CuCl1:015
600 g Cu 0.25 g CuCl0:25143
1 g Cu 0.25 g CuCl1:0.2517
1 g Cu 0.5 g CuCl1:0.513
1 g Cu 1 g CuCl1:114
1 g Cu 0 g CuCl1:013
650 g Cu 0.25 g CuCl0:0.2521
1 g Cu 0.25 g CuCl1:0.2517
700 g Cu 0.25 g CuCl0:255
1 g Cu 0.25 g CuCl1:0.255
1 g Cu 0.5 g CuCl1:0.54
1 g Cu 1 g CuCl1:12
1 g Cu 0 g CuCl1:05
800 g Cu 0.25 g CuCl0:252
1 g Cu 0.25 g CuCl1:0.253
1 g Cu 0.5 g CuCl1:0.52
1 g Cu 1 g CuCl1:11
1 g Cu 0 g CuCl1:03
Table 3. Mass of silica gel included in oxygen consumption vessels at 20 °C at different RH.
Table 3. Mass of silica gel included in oxygen consumption vessels at 20 °C at different RH.
RH% IncreaseMass (g)
150127.0
202.36130.0
306.85135.7
4012.2142.5
5017.89149.7
6022.59155.7
7024.57158.2
8025.35159.2
9026.06160.1
Table 4. Summary of compounds identified by FTIR and Raman spectroscopy, with major compounds listed first where a mixture is identified. * indicates where analysis suggests that a structural change to the compound has occurred.
Table 4. Summary of compounds identified by FTIR and Raman spectroscopy, with major compounds listed first where a mixture is identified. * indicates where analysis suggests that a structural change to the compound has occurred.
RH%CuClCu:CuCl
0CuCl, Cu(OH)Cl
15 Cu(OH)Cl *
20CuCl, Cu(OH)Clγ-Cu2(OH)3Cl, β-Cu2(OH)3Cl
30Cu(OH)Cl *γ-Cu2(OH)3Cl, β-Cu2(OH)3Cl
40Cu(OH)Cl *γ-Cu2(OH)3Cl, β-Cu2(OH)3Cl
50Cu(OH)Cl * β,γ-Cu2(OH)3Cl, CuCl2γ-Cu2(OH)3Cl, β-Cu2(OH)3Cl
60Cu(OH)Cl *, β,γ-Cu2(OH)3Cl, CuCl2γ-Cu2(OH)3Cl, β-Cu2(OH)3Cl
65Cu(OH)Clγ-Cu2(OH)3Cl, β-Cu2(OH)3Cl
70CuCl2, CuCl2·2H2O, β-Cu2(OH)3Clγ-Cu2(OH)3Cl
80CuCl2, CuCl2·2H2O, β-Cu2(OH)3Clγ-Cu2(OH)3Cl
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Thunberg, J.; Emmerson, N.; Watkinson, D. New Evidence of the Relationship Between Oxidative Hydrolysis of CuCl “Bronze Disease” and Relative Humidity (RH) for Management of Archaeological Copper Alloys. Heritage 2025, 8, 350. https://doi.org/10.3390/heritage8090350

AMA Style

Thunberg J, Emmerson N, Watkinson D. New Evidence of the Relationship Between Oxidative Hydrolysis of CuCl “Bronze Disease” and Relative Humidity (RH) for Management of Archaeological Copper Alloys. Heritage. 2025; 8(9):350. https://doi.org/10.3390/heritage8090350

Chicago/Turabian Style

Thunberg, Johanna, Nicola Emmerson, and David Watkinson. 2025. "New Evidence of the Relationship Between Oxidative Hydrolysis of CuCl “Bronze Disease” and Relative Humidity (RH) for Management of Archaeological Copper Alloys" Heritage 8, no. 9: 350. https://doi.org/10.3390/heritage8090350

APA Style

Thunberg, J., Emmerson, N., & Watkinson, D. (2025). New Evidence of the Relationship Between Oxidative Hydrolysis of CuCl “Bronze Disease” and Relative Humidity (RH) for Management of Archaeological Copper Alloys. Heritage, 8(9), 350. https://doi.org/10.3390/heritage8090350

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