1. Introduction
Stiffness and strength resistance of marine constructions is assessed through the application of strategies and theories for thin-walled slender structures, since they are built by open or closed cell arrangements of welded plates. Relatively stiff composite beam profiles are welded on platings to counteract the low inherent slenderness of the platings. Local dimensioning of ship hull structures (thicknesses, spacings, profiles, etc.) is based upon a design process of elementary sections that form a structural unit denoted as a stiffened panel. It is typical to find unstiffened panels (stiffeners are placed only along one main dimension) in almost all areas of bulkers, tankers and containerships, as shown in
Figure 1a. Car carriers and passenger ships have several twin decks which are mostly cross-stiffened, i.e., groups of stiffeners of different rigidity are placed in both main directions of the stiffening area (see
Figure 1b). The level of stiffening and selected scantlings results from specifications and constraints posed in the design, erection, operation and maintenance phases. In ship hull structures, dimensioning of stiffened panels with respect to elastic analysis seems to result at higher scantling requirements compared to dimensioning against structural instability (buckling), [
1]. Therefore, by employing elastic design followed by buckling assessment, design iterations that require important modifications in structural arrangement and geometry are eliminated.
For elastic design, local loads (e.g., hydrostatic and hydrodynamic pressure) combined with global loads (hull girder load effects) are taken into consideration [
2]. Hull girder bending and torsion stress effects, known as principal stresses, σ
1, are usually thought to have a certain linear distribution along the ship’s depth (distance
z) in the beginning of the design. This may be calculated by assuming that the neutral axis (NA) of the ship’s transverse section is typically located somewhere between 30–40% of the ship’s molded depth, measured from the bottom-line and taking into consideration an optimal design where the deck is fully utilized. Principal normal stresses are described by Navier’s bending formula as:
where
Mhg and
Ihg correspond to the hull-girder bending moment and hull-girder moment of inertia at a given longitudinal station, respectively.
From the local perspective, bending stresses produced by pressure loads are engineering wise split into the generation of secondary (
σ2) and tertiary stresses (
σ3). The latter are generated due to the double curvature of the unstiffened (unsupported) plate area, and plate bending theories (Love, Mindlin, etc.) may well be applied. Secondary stresses develop because of the bending curvature of the stiffener with its attached plating, and beam theories apply accordingly, i.e., Euler, Navier, Timoshenko, etc. In general, one cannot expect that the actual stress state is equal to
σ1 +
σ2 +
σ3, and for this purpose the notion of such stress decomposition is used in dimensioning of stiffened panels in an uncoupled fashion, [
3]. Once stiffener spacing is predefined, plate bending theory (or sometimes elastoplastic beam bending of a strip of the plate taken from the short dimension of the plate) is used for calculating the minimum required thickness of a certain plate,
tp, as per CSR, which corresponds at the tertiary stress analysis:
where α
p is a correction factor,
s is the stiffener spacing,
P is the applied pressure,
χ and C
a are coefficients and
REh is the permissible material resistance. In ship structural design, as dictated by the rules and common industrial practice, dynamic loads arising from, e.g., waves are treated as static loads with the use of partial safety factors. This strategy is considered herein as well.
The periodicity (symmetry) in the stiffened panel geometry of
Figure 1 is accompanied by periodicity in the stress field of the stiffened panel which in turn allows for solving the problem in one dimension, i.e., by considering a beam with an effective and representative cross-section and applying the bending theory. The elastic resistance of a given stiffener (profile and scantlings) is assessed through the application of secondary stresses, by defining a minimum section modulus requirement,
Zmin:
where
lbdg is the effective beam span, and
fbdg and
Cs are coefficients.
The corresponding cross-section used in the beam analysis for comparing against Equation (3) needs to be defined. Periodicity implies that the attached plating with width equal to the stiffener spacing,
s, is a geometric calculation that may overestimate the panel’s strength. The reason for the overestimation is associated with the phenomenon of shear lag which pollutes the uniformly distributed normal stress field assumed by classical bending theory, Timoshenko and Goodier (1951). This is because the Euler–Bernoulli bending theory of beams ignores the warping of the elements of the cross-section due to the shear stresses, which give rise to an axial warping stress field. The reason is that uniform pressure loads lead to the creation of both axial bending stresses and shear stresses that distort the cross-section. As a result, the real distribution along the section’s width is nonuniform. This phenomenon is referred to as shear lag, and it is dominant in thin-walled sections with elements having at an angle between them. Hence, a correction that takes into account the shear lag effect at reduced effective widths is introduced. The notion of the effective width is introduced, denoted as
be, where only part of the stiffener spacing (
be <
s) carries the otherwise nonuniform secondary bending stresses, in a uniform manner as illustratively shown in
Figure 2.
Once the real nonuniform bending stressdistribution,
σx, is derived by modeling the shear lag effect, employment of static equilibrium over the attached plating results inthe following formula, [
4]:
where
σmax is the maximum stress found within the integral bounds and is applied at the effective width of the stiffened plate (reduced spacing). With
be known, the actual section modulus of the stiffener with the effective attached plating may be easily calculated.
It is evident that knowledge of the plate’s effective width allows for the application of the classical bending theory. In practical design there is no need to find the real stress distribution to apply Equation (4) but
be is given with respect to other stiffener dimensions. However, different approaches for assessing the shear lag problem and hence arriving at different effective width values do exist in the literature. Traditional works date back to the 1950s with the pioneering efforts of [
5] in general mechanics and by Schade [
6] in naval architecture. Though shear lag is an old problem, there is still ongoing research in the field that has applications in civil infrastructure apart from naval architecture. Some indicative works published within the past 20 years are presented in [
7,
8,
9,
10,
11,
12,
13,
14] and Miller (1976) (The formulation and analysis in Miller (1976) is provided in detail and referenced accordingly to Miller’s solution in the book of P. Caridis,
Strength Analysis of Ship Structures, 2017, Caridis publishing.). Some recent works are presented in [
15,
16,
17].
The current work has a twofold objective with special focus on the elastic strength analysis of one-way (single-bay) and cross-stiffened panels. The first objective is associated with the assessment of four approaches (two analytical, one semiempirical and one rule-based) that tackle the shear lag problem and allow for the application of Equation (4), hence resulting in four alternative effective width relations. Finite element simulations were performed in order to consider reference results for comparison purposes. An additional semianalytical calculation model for the effective width was produced based on fitting polynomials on complex closed-form solutions. The second objective is to simplify the strength analysis of cross-stiffened panels by considering a reduced one-dimensional problem, where the rotational stiffness posed by the transverse stiffeners is mathematically modeled. The question that is to be answered is the identification of the relation between the stiffener’s rigidity which will be imposed as boundary restraints to the beam ends under analysis. This problem is tackled through FEA and metamodeling.
3. Simplifying the Analysis of Cross-Stiffened Panels
This section has a special focus on the dimensioning process of cross-stiffened panels, i.e., stiffening at both in-plane directions. In the shipbuilding industry, cross-stiffened panels are found mainly in passenger and RORO vessels, among other class types. For dimensioning purposes of the stiffeners and the plate, usual engineering practice involves the application of numerical methods, which is time demanding. Our aim is to simplify the geometry in order to successfully dimension the longitudinal stiffeners by solely considering the secondary stress field. Namely, the scope is to reduce the model’s geometry to a one-dimensional problem, which will allow for the application of the classical beam bending theory. However, the presented simplification approach only applies to cases where the transverse stiffening is strong (e.g., deck in bulkers/tankers) related to the longitudinal stiffening.
To calculate the stress field for a longitudinal stiffener based on a one-dimensional analysis, we need to estimate the type of support that is imposed at the stiffener connections due to the existence and cooperation of/with the transverse stiffening system. The proposed concept involves determining the secondary normal bending stresses by introducing a phenomenological stiffness coefficient, namely
k, which implicitly models the rotational rigidity of the transverse stiffeners.
Figure 8 illustrates the concept. It must be clarified that the stiffness coefficient
k is not equivalent to the spring torsional constants (
κ1,
κ2) but is associated with the produced load effect. A transverse stiffener of high rigidity produces higher reactive moment when a relative rotation is exerted. The extreme case is when rotational stiffness is at high levels and therefore rotation is not allowed at all. This case leads at a fully clamped beam case subjected to a uniform line load, that produces the bending effect
M given by the following equation:
where
k takes the value of 12 at the ends, as already mentioned. On the other hand, if the transverse stiffener has a quite weak torsional rigidity, then the ends of the one-dimensional longitudinal stiffener model are free to rotate without any constraint. In this particular case, the maximum bending moment develops at the midspan, and
k takes the value of 8. The bending stress formula is then given as:
where
I is the moment of inertia and
Z is the section modulus of the effective cross-section (with the attached plating) of the longitudinal stiffeners and
zmax is the distance of the most remote material fiber (flange). This study works on deriving a correlation between the sectional property of the transverse stiffener and parameter
k.
3.1. Design of Experiment and Test Matrix
To achieve reliable results, we needed to run the model for a range of parameters. The choice of the values of the parameters, were determined from the Central Composite Design (CCD), that is a design space exploration technique that sources from Design of Experiments (DoE).
Central composite design was appropriate for calibrating full quadratic models. It consisted of a full factorial design with a central point and additional axial points at a specific distance from its center. For our model, the faced design was used. The range of the values of the variables were determined from the range of the values that were used in actual ship scantlings. The variables of the model were the transverse stiffener spacing, st, the longitudinal stiffener spacing, s, the plate thickness, tp, and the second moment of inertia of the longitudinal profile, Is.
Considering that
n represents the number of variables, the total number of design points was equal to 2
n + 2
n + 1 which was equal to 25 for
n = 4. The range of the values for the variable
st was selected from 1800 to 5400 mm, for the variable
s from 600 to 900 mm and for the variable
tp from 12 to 28 mm. For the variable
Is the “Tee” profiles were the following: (200 × 10 + 50 × 10), (280 × 14 + 90 × 14) and (340 × 15 + 110 × 15). Consequently, the test matrix of these four variables is listed in
Table 4.
In order to examine the effect of the transverse stiffeners on the secondary stress field, for each of the above 25 cases, the coefficient
k was calculated for five different cross-sections of transverse stiffeners.
Table 5 presents the selected stiffener combinations used in setting up the numerical experimentalprogram.
The dimensions of the transverse stiffeners were chosen considering that the second moment of inertia of longitudinal stiffeners is smaller than the second moment of inertia of transverse stiffeners, as usually found in ships. Moreover, for each case, all structural elements comply with the rule-based slenderness and proportion requirements.
3.2. Finite Element Modeling
For each discrete case, a corresponding FE model was developed with a given geometry extent. To avoid any model and constraint-based numerical errors, a cross-stiffened panel consisting of four transverse stiffeners with spacing equal to
st and three longitudinal stiffeners with spacing equal to
s was used. We were interested in the middle longitudinal stiffener located between the two central transverse stiffeners. Typically, girders and floors are found on the boundaries of cross-stiffened panels. As such, the boundary of the modeled geometry was considered as fully clamped, i.e., all DoFs of all boundary nodes was constrained. A uniform pressure with magnitude equal to 0.1 MPa was applied.
Figure 9a shows the geometry and applied loads and BCs. A steel material with linear elastic behavior (
E = 207 GPa and
v = 0.3) was considered. The plate was modeled with linear 4-node shell elements and the stiffeners with 2-node beam elements. A structured mesh consisting of (50 × 50) mm
2 quadrilaterals and line elements was eventually constructed per case, as indicatively shown in
Figure 9b.
Figure 10 presents the normal bending stress along each stiffener direction for two different modeled cases. It is evident that the mid-stiffener attained a symmetric stress field along its span (between two neighboring transverse stiffeners). The effect of the model extent (number of longitudinal and transverse stiffeners) and peripheral supports do not influence the target stiffener considered for post-calculations.
3.3. Assessment of the Results
Following the respective finite element simulation for each case defined above, the maximum normal stress along the mid longitudinal stiffener, was retrieved and substituted in the following equation which sources from Equation (12)
All obtained stiffness values
k were plotted as a function of the corresponding second moment of inertia of the transverse stiffeners, as given in
Table 4, in
Figure 11. Most data are concentrated around
k = 12 as the sample’s mean is 12.79 and the standard deviation is 1.99. As expected, none of the resultant
k has a value smaller than 8 that corresponds to the case of a simply supported beam. It is noted that the theoretical values of
k for simply and fixed supports are depicted with continuous lines.
It is of interest to aggregate all data and build a histogram in order to perform descriptive statistics.
Figure 12 presents the obtained statistical evaluations. It seems that the probability distribution of
k can be approximated by the
t location-scale probability density function (pdf) which has the following functional form:
where
μ is the location parameter and is equal to 12.16,
σ is the scale parameter and is equal to 0.77,
ν is the shape parameter and is equal to 1.36 and
is the gamma function given by:
The derived pdf may of course be used for assigning probabilities of occurrence to different values of k. For example, the corresponding probability that k receives values smaller than 8.0 is equal to 2.6%.
The effect of the second moment of inertia of transverse stiffeners to the value of
k may be considered insignificant based on the general trend presented in the boxplot of
Figure 13. For this reason, in
Table 6, the coefficient
k is given in relation with
s,
st, and
I. For these three variables, within the limits that were mentioned before, coefficient
k can be calculated using trilinear interpolation. This table may be used within the scantling process of cross-stiffened panels found in ship structures.
4. Conclusions
This study has worked toward two main objectives related to the secondary stresses developed in stiffened panels found in ship hull structures.
The first objective was to assess the effect of four different approaches used for incorporating the shear lag mechanism into the notion of the effective width for the case of one-way (single-bay) stiffened panels subjected to a uniform pressure load. Paik’s solution yields the minimum effective width of the attached plating, whereas Miller’s solution yields the maximum corresponding magnitude. Nevertheless, we have generated evidence based on FEA that the effect of either approach to the secondary stress field is statistically insignificant.
The second objective was to simplify the analysis of slender stiffeners of a cross-stiffened panel subjected to a uniform pressure as well as to reduce the problem to a single beam bending one and figure out the stiffness of the transverse stiffeners. As a general conclusion, this work has generated evidence that supports that a fully fixed condition (relative rotation not allowed) of the stiffener ends may be applied. A table that relates longitudinal and transverse spacing and moment of inertia with the corresponding k values is provided.
Although the presented research is concentrated at statically loaded stiffened panels, the methods could be used in time-dependent dynamic analysis and for inelastic buckling analysis and is an area that deserves exploring in future work.