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Article

Energy Efficiency and Mathematical Modeling of Shrimp Pond Oxygenation: A Multiple Regression Experimental Study

by
Yoisdel Castillo Alvarez
1,*,
Yorlan González González
2,
Reinier Jiménez Borges
3,
Luis Angel Iturralde Carrera
4,
José M. Álvarez-Alvarado
4,* and
Juvenal Rodríguez-Reséndiz
4
1
Departamento de Ingeniería Mecánica, Universidad Tecnológica del Perú, Lima 15046, Peru
2
UEB Yaguacam, Carretera a Trinidad, km 63.5, Circuito Sur, Yaguanabo, Cumanayagua, Cienfuegos 150101, Cuba
3
Centro de Estudios de Energía y Medio Ambiente (CEEMA), Facultad de Ingeniería, Universidad de Cienfuegos “Carlos Rafael Rodríguez”, Cienfuegos 59430, Cuba
4
Facultad de Ingeniería, Universidad Autónoma de Querétaro, Santiago de Querétaro 76010, Mexico
*
Authors to whom correspondence should be addressed.
Eng 2024, 5(4), 2862-2885; https://doi.org/10.3390/eng5040149
Submission received: 19 September 2024 / Revised: 27 October 2024 / Accepted: 31 October 2024 / Published: 4 November 2024
(This article belongs to the Special Issue Green Engineering for Sustainable Development 2024)

Abstract

:
Aquaculture is one of the key economic activities to reduce food shortages worldwide. Water recirculation systems using pumps are crucial to maintain oxygenation and water quality, consuming about 35% of the total energy in this economic activity. This research proposes a multiple linear regression mathematical model to optimize oxygenation systems in intensive shrimp aquaculture by reducing energy consumption and minimizing water changes in ponds. The proposed model is key to optimizing the operation of pumping systems, allowing us to significantly reduce water turnover without compromising dissolved oxygen levels as a function of key variables such as water turnover volume, biomass, solar radiation (0–1200 W/m2), water temperature (20 °C–32 °C), phytoplankton levels (0–1,000,000 cells/ml), zooplankton (0–500,000 cells/ml), and wind speed (0–15 m/s). These variables are integrated into the model, managing to explain 94.02% of the variation in dissolved oxygen, with an R2 of 92.9%, which adjusts the system conditions in real time, reducing the impact of environmental fluctuations on water quality. This leads to an estimated annual energy savings of 106,397.5 kWh, with a total consumption of 663.8 MWh. The research contributes to the development of a mathematical approach that not only improves oxygenation prediction, but also minimizes the use of water resources, improving the sustainability and profitability of shrimp farming systems, and is a robust tool that maximizes operational efficiency in intensive aquaculture, particularly where water and energy management are critical.

1. Introduction

Nowadays, activities to preserve a good food system have led to great efforts to reduce food security problems that affect millions of people around the world [1]. For this, the techniques associated with aquaculture have increased, mainly in Asian countries, with a growth of around 90% [2].
One of the drawbacks of shrimp farming is that it is practiced with high water replacement rates, ranging from less than 2% to more than 100% daily. Because of this, greater emphasis has been placed on developing crops with no or limited water exchange. Significantly decreasing the rate of water exchange does not decrease shrimp growth, survival, and yields [3,4]. If the supply water were the only source of oxygen in ponds, high turnover rates would be necessary, an issue not feasible due to the investment, maintenance, and operation costs of hydraulic systems [5,6].
In intensive aquaculture shrimp and fish farming, the main mechanical aeration systems are related to paddlewheels, vertical pumps, and diffused air systems, which have been evaluated for their efficiency using indicators such as standard oxygen transfer rate (SOTR) and standard aeration efficiency (SAE).
Aeration systems in aquaculture farms represent a considerable capital cost in their construction of the basic infrastructure; for example, the energy used in shrimp farming is currently on average 19.8 GJ/shrimp per day [7]. In addition, these systems consume the majority of on-farm energy, about 90–95% [8]. In an aquaculture plant, 35.06% of energy consumption is linked to the aeration system, which is a significantly high percentage compared to other equipment [9].
In an investigation, the recirculation pumps represented 22.6% of the total energy demand during the entire operating cycle, including the oxygen cone pumps, which, together, were responsible for 45.48% of the total energy consumption in the farm, which represents 4359 kWh/kg in terms of specific energy [10].
For the energy consumption in a farm in Mexico, in the state of Tabasco, 47% was represented by the use of pumps in water replacement [11]. In the study of [12] in Cuba, 62% of the energy consumption was related to water replacement systems. In the research of [13] conducted in Kenya during a period of 155 days, the energy consumption associated with pumps for water replacement was about 50.80% of a total of 8776.3 kW.
In this context, [14] mentions that because water systems in aquaculture have non-linear dynamics, they may be affected by external factors, such as physical, chemical, and biological activities, which makes it not an ideal solution. At present, according to [15], developed mathematical models should be accurate, be easy to use, and consider the critical parameters in industrial process design.
For the case study, the volume of water replacement is significant. This represents a total of 324 m 3 , approximately 6% of the maximum volume to be replaced. This, therefore, represents a considerable energy expense since the pumping equipment operates for about 11 h. The analysis of this and other variables in the quality of oxygenation in these ponds makes it necessary to evaluate them using regression techniques.
The author of [16] considered that the construction of models should be fully automated so that the selection of subsets of multiple linear regression and its validation is based on mathematical programming. In his study, [17] considered that regression analysis is one of the most popular forms of statistical modeling to analyze the relationship between multiple variables because of its interpretability and simplicity, and it is the most widely used to perform prediction tasks.
In [18], the authors used prediction methods to determine the dissolved oxygen (DO) content in aquaculture ponds by correlation analysis of data with independent and dependent variables, considering the key parameters in water quality such as pH, temperature, conductivity, salinity, density, and total organic salt content as independent variables and oxygen demand as the dependent variable. The proposed nonlinear DE-GWO-SVR model effectively predicted the performance related to R 2 , MSE, MAE, and RMSE, achieving up to 0.94, 0.108, 0.2629, and 0.3293, respectively.
In the research of [19], the authors performed an analysis of different modeling techniques reported as the state of the art, considering basic parameters of population dynamics, growth, waste production, and filtration rate that contribute to maximizing production in ponds used in aquaculture, as well as reducing environmental impacts and economic losses.
Authors of [20] developed a linear mathematical model for aquatic species-rearing systems in aquaculture, which improves the effective management of water quality and overcomes the difficulties that may arise in the daily exchange of water. The model predicted the concentrations of total ammonia nitrogen, nitrifying biofrit, suspended solids, and DO in the culture tank using a MATLAB® environment.
In his study, [21] created a linear mathematical model that validates using MATLAB® and Aspen HYSYS to control the parameters related to water quality and energy demand for 15 weeks. The concentrations of CO 2 were the most representative in the order of 2.64 mg/(kg min), and the energy cost of the system was about 663.8 MWh, being the most representative. The consumption of the pumping system was 45.48%, which was employed in the recirculation of water. The authors of [10] considered energy management as the main task by being economical, environmentally friendly, and operational.
In another context, [22] mentions that one of the most critical components of healthy aquaculture ponds is the amount of DO since shrimp are delicate creatures susceptible to stress under adverse environmental conditions. When stressed, they do not eat well, tend to fall sick, and grow slowly. The environment of a shrimp pond is assessed by the quality of soil and water.
The research of [23] categorized pond water with a high DO concentration as high quality, which is necessary for the success and development of shrimp aquaculture. According to the research of [23,24,25,26,27], the main sources of oxygenation in aquaculture systems are the following: atmospheric oxygen (diffusion), oxygen in the incoming water (water renewal), oxygen via photosynthesis, and oxygen from mechanical aerators.
According to [26,27], the most influential variables in the variation of DO are biomass, solar radiation, amount of phytoplankton, amount of zooplankton, pond water temperature, and outside air velocity.
Shrimp are delicate creatures susceptible to stress under adverse environmental conditions. When stressed, they do not eat well, tend to fall sick, and grow slowly. The environment of a shrimp pond is assessed by the quality of the soil and water. DO is the most critical variable for water quality in a shrimp pond, and producers must pay special attention to it and understand the factors that affect its variation [28,29,30].
The most effective replacement consists of first draining the desired amount of water from the bottom of the pond. This removes the poorest-quality water and detritus accumulated on the bottom. Outlet gates should have the ability to release water from the bottom.
It is currently a challenge for Cuban companies, particularly the case study company, to attain high profit levels. Working on the reduction of consumption is of vital importance, especially in the one referred to as pumping equipment because it represents 35% of the total consumption of electrical energy.
In this context, this research addresses the lack of accurate predictive models that optimize energy use in aquaculture oxygenation systems, especially in scenarios of limited water replacement. Nowadays, many aquaculture systems have relied on high water replacement rates, which significantly increase energy costs.
The main objective of this research was to propose a mathematical model of multiple linear regression that considers the variables that influence water quality and tank oxygenation efficiently, such as zooplankton level, phytoplankton level, solar radiation, and wind speed, which allows for reducing the energy consumption of pumping systems due to the constant replacement in ponds to maintain the level of oxygenation in the progenitor banks of white shrimp Litopenaeus vannamei.
The main contributions of this work are as follows:
The pumping equipment used in the case study represents 35% of the total electrical energy consumption.
A mathematical model was developed that takes into account the turnover volume and other variables associated with oxygenation.
This model describes 94.02% of the change in the variation of dissolved oxygen, where the volume of replacement is not determined as influential.
This work is structured as follows: Section 1 fundamentally presents studies related to the variables affecting aquaculture ponds’ oxygenation process. It also considers the mathematical models applied to these processes, mainly focused on water replacement. Section 2, the Materials and Methods, presents a description of the hydraulic system used for water replacement in the case study, consideration of the multiple linear regression model, and a brief description of the instrumentation used to measure each of the variables. In Section 3, the low required by oxygen demand is determined as a function of DO, the variables associated with oxygenation are measured, and the multiple linear regression model and its validation are presented. Finally, we report a design experiment carried out to analyze how effective or not the water replacement is. In Section 4, a thorough discussion is presented to compare the results obtained with those from other studies reviewed in the bibliography. Finally, Section 5 presents the conclusions drawn from the study.

2. Materials and Methods

2.1. Description of the Hydraulic System

The system transfers seawater using a vertical pump with a power of 53 kW to 14 shrimp culture ponds grouped in two batteries with equal quantities as shown in Figure 1. Both ponds occupy a surface area of 3900   m 2 , and the flow rate supplied by the pumping equipment is 340   m 3 /h. Although the pumping system is used to fill the ponds, its management is made to satisfy the biological requirements of the species, an element not addressed in this article. The frequency of use is around 11 h per day, based on the indication of the company for the cultivation of shrimp, which proposes its start-up at 10:00 p.m. and its shutdown at 9:00 a.m.; on the days when a pond needs to be filled, it is used at other times.
The energy consumption of a system or process, such as a shrimp pond, can be measured in a variety of ways depending on what type of energy is being evaluated (e.g., electrical, metabolic, thermal). To measure the energy consumption provided by the pumping equipment, the following are used:
C o n s u m p t i o n ( k W h ) = P × h
where
P: Power of pumping equipment (kW).
h: Operating hours per day (h).
The complexity of most scientific mechanisms is such that predicting a meaningful response requires a multiple regression model. The development of a multiple linear regression model has five steps [31]:
Select the dependent variable.
Select the explanatory variables.
Verify the assumptions of the model.
Interpret the model.
Perform goodness-of-fit tests.
Some considerations must be made on the data, also called model validation [32], such as linearity, normality of the errors, homoscedasticity, independence of errors, and the explanatory variables, if they are linearly independent.
When using a multiple linear regression model, particularly when the number of variables exceeds two (either dependent or independent), knowledge of matrix theories can facilitate mathematical manipulations [33]. Suppose one has m independent variables x 1 , x 2 , …, x n and n observations y 1 , y 2 , …, y n , each of which can be expressed by Equation (2):
y n = β 0 + β 1 x n 1 + β 2 x n 2 + β n x x n + ε n
The error term ε in a regression model follows a normal distribution with zero mean, but its realizations are not zero due to the random variability present in the data. On the other hand, β n is deterministic, meaning that it does not follow a probability distribution, since it is a fixed parameter that is estimated from the data and does not change in the sample.
This model essentially represents an equation that describes how the response values y n are generated. With the use of matrix notation, Equation (2) can be written as Equation (3):
Y = X β + ε
where
Y is the vector of observations of the dependent variable.
X is the matrix of independent variables (predictors).
β is the vector of parameters to be estimated ( β 0 and β n ).
ϵ is the vector of errors or residuals.
The estimate of β is obtained by solving the following matrix equation:
β ^ = ( X T X ) 1 X T Y
where
X T is the transpose of the matrix of independent variables.
( X T X ) 1 is the inverse of the product of X T and X.
X T Y is the product of X T and the vector of observations Y.
β ^ 0 is the estimate of the intercept, representing the predicted value of Y when all independent variables are equal to zero.
β ^ n is the estimate of the coefficients of the independent variables, measuring the change in Y for each additional unit of the corresponding independent variable, holding other variables constant.
  • Confidence Interval for Parameters in Linear Regression
The confidence interval for the parameters of a linear regression model, such as β 0 (intercept) and β n (coefficients of the independent variables), can be calculated using the following formula.

2.2. Calculation of the Confidence Interval

The confidence interval for a parameter β i is calculated as follows:
β ^ i ± t α / 2 , n k · S E ( β ^ i )
where
β ^ i is the estimate of the parameter.
t α / 2 , n k is the critical value from the t-distribution, where n is the total number of observations and k is the number of estimated parameters (including the intercept).
S E ( β ^ i ) is the standard error of the estimate β ^ i , calculated as
S E ( β ^ i ) = V a r ( β ^ i ) = σ 2 ( X T X ) i i 1
where
σ 2 is the residual variance of the model, obtained from the model’s residuals.
( X T X ) i i 1 is the i-th diagonal element of the inverse of the matrix X T X .
The independent variables classified in the study as well as the dependent variable, with their respective observations, are presented in Table 1.
The most important and decisive measure of accuracy in fitting models is the accuracy of the fit. This measure is often defined in terms of the error in the fit, which is the difference between the value that the fit estimates and the actual value. Both metrics, R 2 and MAPE, are common because they combine simplicity with the ability to provide a clear assessment of model accuracy and precision.
However, it is essential to complement them with other metrics if more complex models are involved or when greater robustness is required in the assessment. Recent studies, such as [34], suggest that R 2 is useful for measuring overall goodness-of-fit, while MAPE remains a practical measure that provides a straightforward interpretation of error in relative terms, excelling in the evaluation of predictive models.
When used together, they can provide a balanced assessment of model performance, since R² assesses overall explanatory power, while MAPE measures accuracy in terms of percentage error. There are several precision measures in the literature, and each has advantages and limitations [35]. Among the most frequently used are the coefficient of multiple determination or correlation, Equation (4), and the percentage error of the absolute mean, Equation (5).
R 2 = i = 1 n ( y i y ) 2 i = 1 n ( y i y ) 2
M A P E = 1 n | e i y i | × 100
There are eight variables associated with DO levels in a shrimp culture pond: volume replacement water, biomass, days in the cycle, phytoplankton level, zooplankton level, solar radiation, water temperature, and wind speed (Table 1). DO measurements were taken with the YSI model 55TM portable oxygen, shown in Figure 2.
The YSI Model 55TM portable oximeter (manufactured by YSI Instruments in Yellow Springs, OH, USA) operates on the principle of electrochemical measurements, specifically using a dissolved oxygen probe based on the galvanic cell principle. When this probe is immersed in water, oxygen passes through a permeable membrane and reacts electrochemically with the electrodes, generating an electric current proportional to the concentration of dissolved oxygen in the water as measured by the instrument, commonly in mg/L.
This type of technology measures dissolved oxygen in water or aqueous solutions, which is crucial for water quality in field applications such as aquaculture, environmental studies, and wastewater monitoring.
Six measurements were taken in each pond, three on the side where the water flow is incorporated and three on the side of the outlet gate, providing an average value of the measurements.
The variable of water volume is obtained by multiplying the average flow rate by the time expected for the measurements, in this case, four hours. Figure 3 displays the PCE-TDS 100 ultrasonic flowmeter (manufactured by PCE Instruments in Albacete, Spain). The measurements were taken at the pump outlet, at the inlet of each battery, and in the intermediate zones between the inlet valves of each tank.
The variables biomass of animals in the system and cycle days were taken from the record of the production unit. For the former, the number of shrimp in the system and the average weight are known; the latter infers the state of adulthood of the shrimp, considering that oxygen consumption is different. Phytoplankton is one of the factors measured on the laboratory scale with the Euromex 1153-Pli bio-blue tri-cone microscope model as shown in Figure 4. To make the measurement process effective, six samples were taken in similar proportions in different zones of each pond and then mixed to obtain a resulting sample, which was then homogenized and absorbed with a capillary and deposited in a Neubauer chamber.
Incident solar radiation over the surface of the Earth was obtained from [36] and is expressed in W/m 2 . The onset of solar radiation occurs around 07:20 a.m. to 06:40 p.m., and its maximum peak is obtained around 01:00 p.m.
In the case of the variable water temperature in the pond, this was also measured using the YSI 55TM digital oximeter, and the same sampling points at a depth of 50 cm were taken as a reference. As in previous cases, this variable is expressed by an average value of the measurements taken in the different time groups.
The wind speed variable was measured using the Testo 410-1 Windlass Anemometer model 05604101.

2.3. Adequate DO conditions

For shrimp species, the DO concentration will cause the effects shown in the Table 2, taking as reference the studies [37,38].
Not only a low concentration but values higher than 10 mg/L should be avoided, as this would indicate an excessive concentration of phytoplankton that can produce a noticeable oxygen depletion during the night [17]. A lethal effect is caused by levels between 0 and 1.3 mg/L, lethal with prolonged exposure between 1.3 and 1.7 mg/L, poor food conversion in the range of 1.7 and 3.0 mg/L, and normal ranges falling between 4 and 9 mg/L [37,38,39,40].

2.4. Water Flow According to the Biological Criteria of the White Shrimp Species Litopenaeus vannamei

Calculating flow in aquaculture ponds relates the required flow rate to DO levels in the pond according to Equation (6) [41].
Q D O = R D O 1 Δ D O
where Δ DO is determined according to Equation (7).
Δ D O = D O i D O f
The calculation of the oxygen requirements of the animal biomass is given by Equation (8).
R D O = B F C A α D O

3. Results

3.1. Flow Required for Oxygen Demand as a Function of DO

For the case under study with average animal biomass conditions of 80.12 kg/pond, a respiration rate obtained from [41], a 2430 kg total feed consumed, and considering that the permanence in a pond is around 240 days, we obtain the following:
α D O = 0.05 × 10 6 mg of DO/kg of feed
R D O = 20.03 1 D O m D O f i n
The data used to calculate the specific growth rate (SGR) and feed conversion ratio (FCR) of shrimp for four arbitrarily selected ponds are presented below: ponds 1, 3, 4, and 5 are shown in Table 3.
  • Calculation of specific growth rate (SGR)
The formula used to calculate SGR is as follows:
SGR ( % ) = ln W f ln W i t × 100
where
W f : Final weight (g);
W i : Initial weight (g);
t: Days of the cycle.
  • Calculation of feed conversion ratio (FCR)
The formula used to calculate FCR is as follows:
FCR = Feed Consumed ( kg ) Weight Gain ( g )
where
Feed consumed: 72 kg / ha / day × days of the cycle ;
Weight gain: W f W i (g).
The results obtained for each pond are displayed in Table 4.
Pond 4 shows the highest SGR (1.11%), indicating that the shrimp in this pond grew more rapidly compared to the others. Pond 3 has the lowest SGR (0.32%), suggesting that growth was slower. Ponds 1 and 5 have moderate growth rates, with SGRs of 0.50% and 0.48%, respectively.
Pond 3 has the highest FCR (530.53), indicating that more feed was needed to obtain each gram of growth compared to the other ponds, suggesting a lower feed-to-weight conversion efficiency. Pond 1 has a more efficient FCR (347.59), meaning that the shrimp grew better in relation to the amount of feed they consumed.
Figure 5a is the result of evaluating different oxygen variations in Equation (6), in which to guarantee the lowest variability of DO, the highest water levels should be introduced.
In the specific case where an oxygen drop is desired between 1 and 2 mg/L in one hour, continuous flows between 20.03 and 10.02   m 3 /h should be applied, respectively. Figure 5b shows the necessary flow according to critical DO conditions from 09:00 p.m. to 06:00 a.m.; to avoid drops to lethal levels below 2 mg/L, at least 5.9% of the pond water volume should be replaced. This replacement volume is approximately 2 to 3 times higher than that recommended by the authors of [3,42], respectively.

3.2. Measurement of Variables Associated with the Demand in the Parent Bank

Eight variables associated with DO levels in a shrimp culture pond were considered: volume of water replacement (x1), biomass (x2), days in cycle (x3), phytoplankton level (x4), zooplankton level (x5), solar radiation (x6), water temperature (x7), and wind speed (x8); expressed in m 3 , kg/ha, days/cycle, cell/mL, org/L, W/m 2 , C and m/s, respectively. The measurements were performed in the following time groups: 09:00 p.m.–01:00 a.m., 01:00 a.m.–05:00 a.m., and 05:00 a.m.–09:00 a.m., which coincide with the hours of operation of the pumping system. In the analyses carried out, the variable DO is not used, but rather Δ DO.
An example of the DO measurements is shown in Figure 6. Figure 6a shows a drop in lethal levels of oxygen in ponds 3 and 10, being the only measurements of the total sample that reflect these levels. The biggest difference is for ponds 5 and 6 with values of 4.50 and 4.15 mg/L, respectively.
The differences observed in the graphs may be indicative of widely varying conditions between ponds, generally due to both internal and external factors. If some ponds contain shrimp at more advanced stages of their life cycle, their metabolic rates and, therefore, their oxygen consumption will be higher. This could correlate with the steep drop in oxygen in certain ponds (such as ponds 3, 14, and 7).
If ponds with lower oxygen levels have more shrimp per cubic meter, it would explain the faster drop. Stress or disease can increase the metabolism of shrimp, which also influences their oxygen consumption. If some ponds harbor shrimp with disease or health problems, it could contribute to a higher oxygen demand.
Some ponds appear to have more effective water inflow than others (e.g., pond 2 in Figure 6b). It is possible that certain ponds have leaks or leaks that force them to operate intermittently or less efficiently, reducing the ability to replenish oxygen during the night.
During the day, algae can produce oxygen through photosynthesis. However, during the night, algae consume oxygen. In ponds with high algal density, this could explain a more pronounced decrease in dissolved oxygen in the early morning. The difference between ponds with a higher oxygen drop may be related to a higher algal biomass, which, not photosynthesizing at night, consumes oxygen.
The amount of food supplied and feeding cycles may also play a role. If shrimp are being overfed in some ponds, there will be more decomposing food debris, which will increase biological oxygen demand. Also, if the shrimp are more active because they were fed later in the day, they are likely to consume more oxygen.
Both the measurements of the DO and water temperature variables in the pond were carried out with the YSI model 55TM portable oximeter. The variables biomass and days-in-cycle were provided by specialists in the area. The variables phytoplankton level and zooplankton level were measured on a laboratory scale with the Euromex triocular microscope model Bio-Blue.lab 1153-Pli. Wind Speed was measured with the Windlass Anemometer testo 410-1 model 05604101. The data on the Incident Solar Radiation Levels over the terrestrial surface are provided by the Cienfuegos Station obs trihorarias of the Meteorological Service.

3.3. Descriptive Analysis of Variables

The study of the Δ DO variable had a sample size of 199 observations. The largest difference occurs in the time group 09:00 p.m.–01:00 a.m., with a mean of −1.84 mg/L, as shown in Figure 7.
The values of standardized skewness (−1.22993) and standardized kurtosis (1.64142) for the total sample are within the expected range for data from a normal distribution between −2 and 2. On the other hand, the graphs in Figure 8 show a description of the variables associated with oxygenation.
The extreme value most noticeable in Figure 8a corresponds to biomass with a value of 1044.69 kg/ha. In the case of the replacement variable volume, it has an extreme value of 284   m 3 , or, in other words, a continuous flow of 71   m 3 /h, reached in the time group 09:00 p.m.–01:00 a.m. on 24 October 2018 as shown in Figure 8b. On the other hand, Solar Radiation is shown as the one with the lowest range, since only solar hours in the time group of 05:00 a.m.–09:00 a.m. are considered.
Table 5 presents the results of the ANOVA analysis for the variation of DO by time group. The F-value is high (250.38), indicating that the variability between the means of the hourly groups is significantly larger than the variability within the groups. The p-value is extremely low (2.51 × 10−3), confirming that this difference is statistically significant. This means it is highly unlikely that the observed differences between the groups are due to random chance. In summary, the results suggest that dissolved oxygen (DO) changes significantly across different time intervals. This could have implications for oxygenation cycles or pond management, depending on how these variations affect shrimp growth.

3.4. Multiple Linear Regression Models

The criteria provided for water replacement in a shrimp pond do not consider the influence of other variables on oxygenation [3,41,42]. This is why the effect may not be the desired one, resulting in excessive energy consumption and unnecessary water expenses. Therefore, the regression analyses seek to explain and predict the trend of the dependent variable Δ DO about the behavior of the independent variables. For a better understanding of the models generated, we use the terms from x 1 to x 8 to denote the independent variables. The multiple linear regression model explains 69.93% of the change in Δ DO. Since the p-value is greater than or equal to 0.05, these terms are not statistically significant at a confidence level of 95.0% as shown in Table 6. Consequently, x1, x2, x5, and x8 are considered to be removed from the model. Equation (11) presents the adjusted model.
Δ O D = 3.0451 × 10 2 x 3 4.1126 × 10 2 x 4 + 5.5918 × 10 3 x 6 0.1597 x 7
In this model, x 3 , x 4 y x 7 negatively influence Δ DO, while x 6 has a positive influence. In addition to the model indicated above, other multiple linear regression models were established using the file command of MATLAB® R2017a software. In this way, the type of fit can be changed: linear in the terms (linear), with interaction in the terms (interactions) and quadratic (quadratic).

3.5. Selection of the Best Model

To determine the best model among those proposed, R 2 and MAPE are used as precision measures.
Table 7 shows that the best of the linear adjustments proposed is the quadratic one, since it has the highest R 2 and the lowest MAPE; hence, it is the selected model.
From the above analyses, it can be seen that none of the proposed models do x8 has a statistically significant influence on the Δ DO, neither by itself nor through the interaction with other variables. This element contradicts the theory put forward by several specialists of the case study company regarding its use.
To apply Monte Carlo in this context, we proceed to model the variability in the predictions of Δ DO due to the inherent uncertainty in each independent variable.
The histogram in Figure 9 shows the distribution of the simulated values obtained from the Monte Carlo method. The 95% confidence interval for this case is approximately [−0.332, 0.326], which indicates the variability in the predictions according to the uncertainties in the independent variables.
The regression model provides a reasonably accurate prediction but shows a marked sensitivity to x7, which affects the confidence interval and overall robustness. With additional adjustments to the precision of the input variables, in particular x7, a narrower confidence interval could be achieved, improving the robustness of the model. This would make the Δ DO predictions even more reliable and applicable to high-precision scientific contexts.

3.6. Model Validation

The assumptions of a statistical model refer to a series of conditions that must be met to ensure the validity of the model; otherwise, there cannot be a good strategy for predicting the data sample, as explained below:
Linearity: The slope of the regression line in the graph of the residuals vs. predicted follows a trend to zero, so it can be stated that the linearity assumption is met.
Normality of the residuals: In the normal probability plot, the values lie on the diagonal line, which indicates that the assumption is fulfilled.
Homoscedasticity: By using White’s test, we have the following: given that X c a l c 2 < X c r i t 2 , the null hypothesis is accepted; therefore, it can be affirmed that there is homoscedasticity in the model.
Absence of multicollinearity: Since all values of VIF < i 5 , it can be stated that there is no multicollinearity in the model.
Absence of influential values: Cook’s distances Di < 1 , so it can be stated that there are no extreme values in the model and the assumption is met.
Linearity occurs when there is a linear relationship between the independent variables and the dependent variable. It could be a problem if it is not fulfilled because variables that do not contribute to the model would be considered or because these relationships would not be linear.
It is possible to detect whether linearity exists or not by considering that in a graph of the predicted values vs. the residuals, the trend line must have a slope of zero.
As seen in Figure 10, the distribution of the residuals versus the predicted values has no obvious pattern, and the trend line has a slope close to zero. This is indicative that the assumption of linearity in the regression model is adequately met.
Normality of the residuals occurs when the model residuals follow a normal distribution. It could be a problem if it is not met because the global validation tests of the model with reference to the standard deviation could not be applied.
In the normal probability plot in Figure 11, the values lie on the diagonal line, indicating that the assumption is met. In addition, the frequency histogram demonstrates a skewed distribution (by not being too flat or spiky and having no extreme values), another element indicating the normality of the residuals.
Another way to determine normality is by verifying that the standardized skewness and standardized kurtosis values are in the range of −2 to 2 according to Figure 12. In this case, both values are within this range. Therefore, it can be stated that the assumption of normality is known.
The homoscedasticity assumption assumes that the error of the regression model does not affect the variance or dispersion of the estimate. It can be observed graphically because all the error terms are distributed in the same way around the regression line. Another way for its detection is by using a hypothesis test with the application of White’s test.
For the study, we have that, given that the null hypothesis is accepted, it can be stated that the model has homoscedasticity.
The absence of multicollinearity occurs when there is a strong or total correlation between the independent variables. It could be a problem because when collinearity is high, it produces very unstable coefficients in the model, i.e., the effects attributed to the independent variables may be erroneous.
The way to detect multicollinearity is through the statistic VIFi, which is determined according to Equation (12):
V I F i = 1 1 R i 2
Table 8 shows the multicollinearity between x1 and x3, x1 and x4, x3 and x4, and x5 and x6, since they have correlation coefficient values greater than 0.5. This is why it is considered necessary to perform the analysis using the variance inflation factor.
By using Equation (12), we obtain the regression functions between the independent variables x, as shown in Table 9. As all values of VIFi < 5 , it can be stated that there is no multicollinearity in the model.
An influential observation is defined as an observation that is markedly different from the data set and has a large influence on the model output. It can be a problem because it affects the coefficients of the Equation and generates prediction errors. Three measures can be used to identify outliers: distance values, studentized residuals, and Cook’s distance.
Cook’s distance is an indicator to determine if an observation influences the value of the vector of beta coefficients. If Di > 1, observation i influences the vector of Beta coefficients of the model.
Figure 13 shows the Cook distances, where the most relevant Cook’s distances correspond to observations 27, 97, and 195, all with Di < 1, so it can be stated that there are no extreme values in the model.

3.7. Experimental Design

Once it is known that the replacement volume does not influence Δ DO, a hypothesis demonstrated in the models generated for the measurements performed, the following questions would be effective:
What minimum water volumes are needed for the change from critical DO conditions in a pond to favorable states that do not allow for crop mortality?
Is there another way to make water replacement in the pond more effective?
Will Arescurenaga’s theory that high turnover rates must be generated to ensure oxygenation through this route be fulfilled?
To answer the above questions, the influence of the experimental factors (replacement volume, type of system, and hourly group) on the response variable is analyzed. Note that in this case, the hourly group has been considered. The rest of the disturbing factors such as biomass, days in the cycle, zooplankton level, phytoplankton level, water temperature, wind speed, and solar radiation are not considered because they behave in a non-controllable way.
Ponds No. 1 and 4 were used as experimental units because they have similar characteristics in terms of size, quantity, and weight of shrimp. The levels for the turnover volume factor are 80, 160, 320, and 480   m 3 , for the type of system: with normal replacement and with dispersion, in the case of the hourly group, the three groups indicated above are analyzed.
The multilevel factorial design is completely randomized; orthogonal, 48 runs, and two replications of the design are generated. The adjusted model explains only 60.30% of the variability of Δ DO, which could be due to the lack of consideration of other influential factors.
Figure 14a, shows the most influential estimated effects on the response variable in decreasing order of magnitude. In this study, the statistically significant effects with a 95.0% confidence level are the type of system, replacement volume, and an interaction between both. In Figure 14b, the study of the hourly group effect shows that the lower ranges of the Δ DO are produced in the 05:00 a.m.–09:00 p.m. time group. In addition, the time of highest consumption occurs in the early morning, according to the time group 01:00 a.m.–05:00 p.m. When the system type changes from a normal system to a system with dispersion, there is a decrease in the amplitude of Δ DO.
As the volume replacement increases, Δ DO tends to zero, i.e., there is less difference between the final DO and the initial DO. When this effect is low (levels 1 and 2), it does not guarantee a change in the response variable. For there to be a change in the DO in the ponds, the volumes defined in levels 3 and 4 must be supplied (of 320   m 3 y 480   m 3 ) in four hours. These represent 17.47% and 26.20% of the pond volume daily, respectively.
As explained, these volumes are higher than those suggested by [3]; therefore, it is considered that they should only be used for critical DO levels in ponds with this situation and not as a daily practice. Water replacement does not influence the response in the regression model for the hours of operation of the system, in which such volumes are not noticeable. Despite this, it ensures the removal of sediment from the bottom.
On the other hand, the experimental design emphasizes that to guarantee the smallest ranges of Δ DO, the volume replacement should be high, thus avoiding that in ponds with low DO levels the limit of 2 mg/L can be reached. Therefore, it is not considered justifiable to replace water in the system daily. The proposed strategy would be associated with a replacement with the capacity to release water from the bottom on alternate days and intervention with high volumes in those ponds with low DO levels. This would result in the system being used only half as much as expected in a year so that energy consumption would guarantee a saving of 106 397.5 kWh/year.
According to the Ministry of Finance and Prices, the electricity tariff used for the case study is medium voltage with continuous activity (M1-A). The equation proposed for the early morning, Equation (13), is used to calculate the income from savings in the pumping system to the parent bank.
In this equation, the early morning consumption term is replaced by the energy saved in one year for the proposed utilization, and the revenues are associated with the revenues from savings in one year. The K factor takes a value of 1.039 for this case .
I n c o m e = 1.0601 $ / kWh × K + 0.8595 $ / kWh × C m
where Cm Consumption in the early morning hours.

4. Discussion

The summary of the variables considered for the proposed model in this work are displayed in Table 10.
Table 11 presents a comparison with some studies reported in the literature; in some cases, the comparison parameter is based on the R 2 (%) correlation level, and in others on the MAPE. However, different authors evaluated not only these but also the root mean square error (RMSE) or the mean percentage error (MAE), to name a few.
As shown in Table 11, the multiple linear regression model obtained for the case study has similar characteristics in terms of the level of correlation; however, the MAPE is superior to the other studies, mainly because they do not take into account exactly the four variables that showed a significant influence on the variation of DO. On the other hand, this model obtained, as demonstrated, is the one with the best performance in comparison with the other models evaluated.
Based on the results obtained from the model, it can be observed that with an R 2 of 92.90, it is justifiable not to use the variable x1 or the replacement volume. As mentioned above, this results in energy costs for the use of the pumping equipment. According to the MAPE obtained, this was the model with the lowest error compared to the other models evaluated in the study.
In analyzing the study in question, several key limitations can be identified that affect the scope of its conclusions and the practical application of its findings:
Although the model is robust and predicts the DO behavior well for the specific conditions of the study, its general applicability to other aquaculture systems may be limited due to variability in pond parameters, implying that the model may not be directly applicable to all conditions.
The model is specifically designed for shrimp ponds, which means that its predictions do not necessarily extrapolate to other species or different culture configurations, limiting its applicability to other areas of aquaculture.
These limitations suggest that the developed model is highly effective under the experimental conditions described. Its adoption in the aquaculture industry beyond these scenarios will require further refinements, validations, and broader considerations of the complex interactions between environmental variables and culture operations.

5. Conclusions

There were 199 measurements distributed in three hourly groups for the variables associated with oxygenation. Noting that the highest consumption occurs from 01:00 a.m. to 05:00 a.m., there were only two measurements with critical levels of DO, and the mean of Δ DO was −2 mg/L.
The proposed model does not consider the turnover volume as influential in the variation of DO, while the experimental design highlights the need to use large turnover volumes to ensure oxygenation in the culture ponds, meaning that, ideally, the system should work on alternate days with water turnover at the bottom and taking into account the existing oxygen level.
The multiple linear regression model proposed in this study, with an R 2 of 92.90% and a MAPE of 44.29%, presents a correct approximation in comparison with models previously reported in the literature, which indicates its high precision and reliability to predict the variability in the change of DO in shrimp farming systems.
The proposed model reduces energy consumption by about 106,397.5 kWh per year, being a significant saving with a substantial economic impact equivalent to 208,639.52 CUP (Cuban peso) per year, which translates into high profitability and efficiency in the production system, which further validates the feasibility and sustainability of the project.
The research gap addressed by this study lies in the lack of accurate predictive models that optimize energy use in aquaculture oxygenation systems, especially in limited water replacement scenarios. To date, many aquaculture systems have relied on high water replacement rates, which significantly increases energy costs. This article proposes a solution that minimizes this dependence, making aquaculture systems more cost-effective and sustainable in the long term.
The study introduces a novel approach by using a mathematical model that optimizes oxygenation without relying excessively on water exchange, which is traditionally a costly and less efficient approach. The key contribution lies in the model’s ability to reduce water turnover without negatively affecting shrimp growth and health, which represents an improvement in the sustainability of the system.

Author Contributions

Conceptualization, R.J.B. and Y.G.G.; methodology, R.J.B., L.A.I.C. and Y.C.A.; software, R.J.B. and Y.G.G.; validation, J.M.Á.-A. and J.R.-R.; formal analysis, L.A.I.C., Y.C.A. and J.R.-R.; investigation, R.J.B. and Y.G.G.; data curation, L.A.I.C., J.M.Á.-A., and J.R.-R.; writing—original draft preparation, R.J.B.; writing—review and editing, J.M.Á.-A. and J.R.-R.; visualization, Y.G.G., Y.C.A., and J.R.-R.; supervision, J.R.-R. and Y.G.G. All authors have read and agreed to the published version of the manuscript.

Funding

This research received no external funding.

Institutional Review Board Statement

Not applicable.

Informed Consent Statement

Not applicable.

Data Availability Statement

Data will be made available upon reasonable request.

Acknowledgments

We want to thank UEB Yaguacam for the support on this proyect.

Conflicts of Interest

Author Yorlan González González was employed by UEB Yaguacam. The remaining authors declare that the research was conducted in the absence of any commercial or financial relationships that could be construed as a potential conflict of interest.

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Figure 1. Seawater pumping system for the progenitor bank and enlarged views of the system: (a) piping system 1; (b) piping system 2; and (c) the shrimp farming pools.
Figure 1. Seawater pumping system for the progenitor bank and enlarged views of the system: (a) piping system 1; (b) piping system 2; and (c) the shrimp farming pools.
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Figure 2. Equipment used to obtain the quantity of oxygen: (a) YSI 55TM Digital Oximeter, (b) Probe of the equipment.
Figure 2. Equipment used to obtain the quantity of oxygen: (a) YSI 55TM Digital Oximeter, (b) Probe of the equipment.
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Figure 3. Ultrasonic flowmeter PCE-TDS 100.
Figure 3. Ultrasonic flowmeter PCE-TDS 100.
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Figure 4. Euromex triocular microscope model Bio-Blue.lab 1153-Pli.
Figure 4. Euromex triocular microscope model Bio-Blue.lab 1153-Pli.
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Figure 5. Flow requirement: (a) Required flow per DO demand in a parent pond for one hour. (b) Flow required by DO demand in a progenitor pond to avoid hypoxia episodes at night.
Figure 5. Flow requirement: (a) Required flow per DO demand in a parent pond for one hour. (b) Flow required by DO demand in a progenitor pond to avoid hypoxia episodes at night.
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Figure 6. Measurements made of DO: (a) For 28 October 2018, (b) For 21 November 2018.
Figure 6. Measurements made of DO: (a) For 28 October 2018, (b) For 21 November 2018.
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Figure 7. Δ DO vs. hourly group.
Figure 7. Δ DO vs. hourly group.
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Figure 8. Influential effects on the Δ DO. (a) Box and whisker plots for variables associated with OD; (b) Main effects graph.
Figure 8. Influential effects on the Δ DO. (a) Box and whisker plots for variables associated with OD; (b) Main effects graph.
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Figure 9. Monte Carlo simulations of Δ DO.
Figure 9. Monte Carlo simulations of Δ DO.
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Figure 10. Predicted vs. residues values.
Figure 10. Predicted vs. residues values.
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Figure 11. Normal probability plot for the residuals of the quadratic model.
Figure 11. Normal probability plot for the residuals of the quadratic model.
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Figure 12. Frequency histogram.
Figure 12. Frequency histogram.
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Figure 13. Cook’s distance in the model.
Figure 13. Cook’s distance in the model.
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Figure 14. Influential effects on Δ DO: (a) Standardized Pareto diagram, where A is replacement volume, B is the type of system, and C refers to the hourly group; (b) Main effects graph.
Figure 14. Influential effects on Δ DO: (a) Standardized Pareto diagram, where A is replacement volume, B is the type of system, and C refers to the hourly group; (b) Main effects graph.
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Table 1. Minimum and maximum levels of independent study variables for the dependent variable DO.
Table 1. Minimum and maximum levels of independent study variables for the dependent variable DO.
VariableMinimumMaximum
x10 m³ (no replacement)Variable depending on the system
x20 kgDepends on stocking density
x30 daysVariable (30–120 days)
x40 cells/mL1,000,000 cells/mL
x50 cells/mL500,000 cells/mL
x60 W/m21200 W/m2
x720 °C32 °C (optimal 26–30 °C)
x80 m/s15 m/s
Table 2. Effects for different DO concentrations.
Table 2. Effects for different DO concentrations.
DO ConcentrationEffect
Less than 1 or 2 mg/LMortal
2 y 5 mg/LSlow growth
5 y 15 mg/L (saturation)Better condition for growth
>15 mg/L (oversaturation)Harmful
Table 3. Data for shrimp ponds.
Table 3. Data for shrimp ponds.
PondInitial Weight (g)Final Weight (g)DaysFeed (kg/ha/day)
139.642.51472
341.543.41472
415.418.01472
535.838.31472
Table 4. Specific growth rate (SGR) and feed conversion ratio (FCR) for each pond.
Table 4. Specific growth rate (SGR) and feed conversion ratio (FCR) for each pond.
PondSGR (%)FCR
10.50347.59
30.32530.53
41.11387.69
50.48403.20
Table 5. ANOVA table for DO variation by hourly groups.
Table 5. ANOVA table for DO variation by hourly groups.
Source of VariationSum of SquaresDegrees of FreedomMean SquaresF-Valuep-Value
Between groups985.425197.08250.382.51 × 10−3
Within groups207.452920.71
Total1192.87297
Table 6. ANOVA of the results of the proposed model.
Table 6. ANOVA of the results of the proposed model.
VariableEstimateStandard ErrorT-statisticp-Value
Intercept0.748931.024090.738470.4655
x10.00025620.0009215260.27800.7813
x20.0000635530.0009215260.2791850.8001
x3−0.0304510.0002505960.2581240.0044
x4−0.0411260.0105738−2.877010.00
x5−0.0433750.00932337−4.416430.1932
x60.00559180.0332986−1.311140.00
x7−0.159660.001125124.969030.0338
x80.00138150.074688−2.143180.5501
Table 7. Comparison between fitting errors in multiple linear regression models.
Table 7. Comparison between fitting errors in multiple linear regression models.
Model R 2 MAPE (%)
Linear in its termsWith interactionQuadratic content
69.9084.5092.90
1041.50101.5344.29
Table 8. Correlation matrix of variables x 1 to x 8 .
Table 8. Correlation matrix of variables x 1 to x 8 .
x 1 x 2 x 3 x 4 x 5 x 6 x 7 x 8
x 1 1.0000−0.20680.63480.55480.0196−0.0457−0.04600.3167
x 2 −0.20681.00000.01800.08110.1376−0.0895−0.1373−0.0901
x 3 0.63480.01801.00000.7158−0.03350.00510.05430.2063
x 4 0.55480.08110.71581.0000−0.05770.01800.04080.1494
x 5 0.01960.1376−0.0335−0.05771.0000−0.4634−0.5591−0.2154
x 6 −0.0457−0.08950.00510.0180−0.46341.00000.02890.0932
x 7 −0.0460−0.13730.05430.0408−0.55910.02891.0000−0.1297
x 8 0.3167−0.09010.20630.1494−0.21540.0932−0.12971.0000
Table 9. Values of R i 2 y V I F i for regression functions.
Table 9. Values of R i 2 y V I F i for regression functions.
Regression Functions R i 2 VIF i
x 1 = f ( x 2 , x 3 , x 4 , x 5 , x 6 , x 7 , x 8 ) 0.52342.10
x 2 = f ( x 1 , x 3 , x 4 , x 5 , x 6 , x 7 , x 8 ) 0.14631.17
x 3 = f ( x 1 , x 2 , x 4 , x 5 , x 6 , x 7 , x 8 ) 0.60252.52
x 4 = f ( x 1 , x 2 , x 3 , x 5 , x 6 , x 7 , x 8 ) 0.54662.21
x 5 = f ( x 1 , x 2 , x 3 , x 4 , x 6 , x 7 , x 8 ) 0.58002.38
x 6 = f ( x 1 , x 2 , x 3 , x 4 , x 5 , x 7 , x 8 ) 0.30871.45
x 7 = f ( x 1 , x 2 , x 3 , x 4 , x 5 , x 6 , x 8 ) 0.46401.87
x 8 = f ( x 1 , x 2 , x 3 , x 4 , x 5 , x 6 , x 7 ) 0.24521.32
Table 10. Statistical summary for variables associated with oxygenation with 199 samples.
Table 10. Statistical summary for variables associated with oxygenation with 199 samples.
VariableMeanStandard DeviationCoefficient of VariationMinMaxRank
x2239.268181.95176.044865.321044.69979.37
x3133.57366.219149.575316.0264.0248.0
x49.434676.7110871.13210.027.527.5
x519.82416.319331.876811.037.026.0
x622.877945.0317196.8350.0118.3118.3
x727.08961.952177.2063322.4529.757.3
Table 11. Comparison of the case study model with the literature.
Table 11. Comparison of the case study model with the literature.
Model R 2 (%)MAPE(%)Models Evaluated
Our case of study92.9044.29MSE, RMSE
[19]94.0017.02MSE, RMSE
[43]97.90-R y RMSE
[21]--Sensitivity of model parameters and identified limitations
[14]-0.22RMSE, MAE, MAPE, NSC, execution time
[44]99.00-Coefficient R 2 (%) for ratio
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Castillo Alvarez, Y.; González González, Y.; Jiménez Borges, R.; Iturralde Carrera, L.A.; Álvarez-Alvarado, J.M.; Rodríguez-Reséndiz, J. Energy Efficiency and Mathematical Modeling of Shrimp Pond Oxygenation: A Multiple Regression Experimental Study. Eng 2024, 5, 2862-2885. https://doi.org/10.3390/eng5040149

AMA Style

Castillo Alvarez Y, González González Y, Jiménez Borges R, Iturralde Carrera LA, Álvarez-Alvarado JM, Rodríguez-Reséndiz J. Energy Efficiency and Mathematical Modeling of Shrimp Pond Oxygenation: A Multiple Regression Experimental Study. Eng. 2024; 5(4):2862-2885. https://doi.org/10.3390/eng5040149

Chicago/Turabian Style

Castillo Alvarez, Yoisdel, Yorlan González González, Reinier Jiménez Borges, Luis Angel Iturralde Carrera, José M. Álvarez-Alvarado, and Juvenal Rodríguez-Reséndiz. 2024. "Energy Efficiency and Mathematical Modeling of Shrimp Pond Oxygenation: A Multiple Regression Experimental Study" Eng 5, no. 4: 2862-2885. https://doi.org/10.3390/eng5040149

APA Style

Castillo Alvarez, Y., González González, Y., Jiménez Borges, R., Iturralde Carrera, L. A., Álvarez-Alvarado, J. M., & Rodríguez-Reséndiz, J. (2024). Energy Efficiency and Mathematical Modeling of Shrimp Pond Oxygenation: A Multiple Regression Experimental Study. Eng, 5(4), 2862-2885. https://doi.org/10.3390/eng5040149

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