Risk Analysis of Musculoskeletal Disorders (MSDs) in Workers Handling LPG Gas Cylinders Manually Using the NIOSH Multi-Task Method †
Abstract
:1. Introduction
2. Methods
2.1. Research Object
2.2. Research Stages
- No Pain—when the respondent does not feel any discomfort or pain in a particular body part (score 1).
- Mild Pain—when the respondent feels slight discomfort or pain in a particular body part (score 2).
- Moderate Pain—when the respondent feels discomfort in a particular body part (score 3).
- Severe Pain—when the respondent feels significant discomfort in a particular body part (score 4).
- Calculating multiplier values:
- Horizontal Multiplier (HM) = 25/HThe horizontal location (H) is measured from the midpoint of the line connecting the inner ankle bones to the point projected on the floor directly below the midpoint of the hand grasp.
- Vertical Multiplier (VM) = 1 − (0.003 |V − 75|)The vertical location (V) is measured vertically from the floor to the midpoint between the hand grasp.
- Distance Multiplier (DM) = 0.82 + 4.5/DThe vertical travel distance (D) is defined as the vertical distance that the hands travel between the origin and destination of the lift.
- Asymmetric Multiplier (AM) = 1–0.0032 AThe asymmetric angle is the measure of how far the object is moved from the front of the worker’s body at the start or end of the lift, measured in degrees.
- Frequency Multiplier (FM)The frequency multiplier values can be found in Table 2. The literature review was conducted to gather relevant information or references related to the research topic, which then serves as the basis for problem solving. The sources of data in the literature review come from journals, books, and previous research reports.
- Coupling Multiplier (CM), where the type of coupling is determined by observing the hand grip on the lifted load to assess comfort and ease of grip. The coupling multipliers are shown in Table 3.
- Calculate the Frequency Independent Recommended Weight Limit (FIRWL) using the formula FIRWL = LC × HM × VM × DM × AM × CM.
- Calculate the Single-Task Recommended Weight Limit (STRWL) using the formula STRWL = FIRWL × FM.
- Calculate the Frequency Independent Lifting Index (FILI) using the formula FILI = L/FIRWL.
- Calculate the Single-Task Lifting Index (STLI) using the formula STLI = L/STRWL.
- Calculate the Composite Lifting Index (CLI) for the entire task using the formula CLI = STLI₁ + ∑ΔLI.
3. Results and Discussion
3.1. Nordic Body Map Analysis
3.2. NIOSH Lifting Equation Analysis
3.3. Proposed Improvements
4. Conclusions
4.1. Conclusions
4.2. Recommendations
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Acknowledgments
Conflicts of Interest
References
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Likert Scale | Total Individual Score | Risk Level | Corrective Score |
---|---|---|---|
1 | 28–49 | Low | Corrective actions are not yet required |
2 | 50–70 | Moderate | Corrective actions may be required later |
3 | 71–90 | High | Immediate corrective actions are required |
4 | 92–122 | Very High | Comprehensive corrective actions are urgently required |
Frequency Lifts/min (F) | Work Duration | |||||
---|---|---|---|---|---|---|
≤1 Jam | >1 ≤ 2 Jam | >2 ≤ 8 Jam | ||||
V < 75 cm | V ≥ 75 cm | V < 75 cm | V ≥ 75 cm | V < 75 cm | V ≥ 75 cm | |
<0.2 | 1.00 | 1.00 | 0.95 | 0.95 | 0.85 | 0.85 |
0.5 | 0.97 | 0.97 | 0.92 | 0.92 | 0.81 | 0.81 |
1 | 0.94 | 0.94 | 0.88 | 0.88 | 0.75 | 0.75 |
2 | 0.91 | 0.91 | 0.84 | 0.84 | 0.65 | 0.65 |
3 | 0.88 | 0.88 | 0.79 | 0.79 | 0.55 | 0.55 |
4 | 0.84 | 0.84 | 0.72 | 0.72 | 0.45 | 0.45 |
5 | 0.80 | 0.80 | 0.60 | 0.60 | 0.35 | 0.35 |
6 | 0.75 | 0.75 | 0.50 | 0.50 | 0.27 | 0.27 |
7 | 0.70 | 0.70 | 0.42 | 0.42 | 0.22 | 0.22 |
8 | 0.60 | 0.60 | 0.35 | 0.35 | 0.18 | 0.18 |
9 | 0.52 | 0.52 | 0.30 | 0.30 | 0.00 | 0.15 |
10 | 0.45 | 0.45 | 0.26 | 0.26 | 0.00 | 0.13 |
11 | 0.41 | 0.41 | 0.00 | 0.23 | 0.00 | 0.00 |
12 | 0.37 | 0.37 | 0.00 | 0.21 | 0.00 | 0.00 |
13 | 0.00 | 0.34 | 0.00 | 0.00 | 0.00 | 0.00 |
14 | 0.00 | 0.31 | 0.00 | 0.00 | 0.00 | 0.00 |
Coupling Type | Coupling Multiplier | |
---|---|---|
V < 30 Inches (75 cm) | V ≥ 30 Inches (75 cm) | |
Good | 1.00 | 1.00 |
Fair | 0.95 | 1.00 |
Poor | 0.90 | 0.90 |
Location of Complaint | Mild Pain Complaints | Pain Complaints | ||
---|---|---|---|---|
Number | Percentage | Number | Percentage | |
Upper neck pain/stiffness | 2 | 50% | 1 | 25% |
Lower neck pain/stiffness | 3 | 75% | 1 | 25% |
Pain in left shoulder | 2 | 50% | 0 | 0% |
Pain in right shoulder | 2 | 50% | 0 | 0% |
Pain in upper left arm | 2 | 50% | 2 | 50% |
Back pain | 0 | 0% | 4 | 100% |
Pain in upper right arm | 2 | 50% | 2 | 50% |
Waist pain | 0 | 0% | 4 | 100% |
Buttock pain | 0 | 0% | 0 | 0% |
Hip pain | 0 | 0% | 0 | 0% |
Pain in left elbow | 2 | 50% | 2 | 50% |
Pain in right elbow | 2 | 50% | 2 | 50% |
Pain in lower left arm | 2 | 50% | 2 | 50% |
Pain in lower right arm | 2 | 50% | 2 | 50% |
Pain in left wrist | 0 | 0% | 4 | 100% |
Pain in right wrist | 0 | 0% | 4 | 100% |
Pain in left hand | 0 | 0% | 4 | 100% |
Pain in right hand | 0 | 0% | 4 | 100% |
Pain in left thigh | 0 | 0% | 0 | 0% |
Pain in right thigh | 0 | 0% | 0 | 0% |
Pain in left knee | 2 | 50% | 2 | 50% |
Pain in right knee | 2 | 50% | 2 | 50% |
Pain in left calf | 1 | 25% | 0 | 0% |
Pain in right calf | 1 | 25% | 0 | 0% |
Pain in left ankle | 4 | 100% | 0 | 0% |
Pain in right ankle | 4 | 100% | 0 | 0% |
Pain in left foot | 1 | 25% | 0 | 0% |
Pain in right foot | 1 | 25% | 0 | 0% |
Lifting Task | Average L | L Max | Hand Location | Vertical Distance | Asymmetric | Frek. Lifts/min | Hour Duration | Coupling | ||||
---|---|---|---|---|---|---|---|---|---|---|---|---|
Origin | Destination | Origin | Destination | |||||||||
H | V | H | V | |||||||||
1 | 8 | 8 | 25 | 125 | 25 | 30 | 95 | 0 | 0 | 3.75 | 1.25 | Good |
2 | 8 | 8 | 25 | 125 | 25 | 60 | 65 | 0 | 0 | 3.75 | 1.25 | Good |
3 | 8 | 8 | 25 | 125 | 25 | 90 | 35 | 0 | 0 | 3.75 | 1.25 | Good |
4 | 8 | 8 | 25 | 125 | 25 | 120 | 5 | 0 | 0 | 3.75 | 1.25 | Good |
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Muslimah, E.; Hapsari, N.D.; Anis, M.; Djunaidi, M.; Widiyanti, F.; Febriani, M.; Nandhiroh, S.; Nugroho, M.T.; Ramadhani, D.S. Risk Analysis of Musculoskeletal Disorders (MSDs) in Workers Handling LPG Gas Cylinders Manually Using the NIOSH Multi-Task Method. Eng. Proc. 2025, 84, 85. https://doi.org/10.3390/engproc2025084085
Muslimah E, Hapsari ND, Anis M, Djunaidi M, Widiyanti F, Febriani M, Nandhiroh S, Nugroho MT, Ramadhani DS. Risk Analysis of Musculoskeletal Disorders (MSDs) in Workers Handling LPG Gas Cylinders Manually Using the NIOSH Multi-Task Method. Engineering Proceedings. 2025; 84(1):85. https://doi.org/10.3390/engproc2025084085
Chicago/Turabian StyleMuslimah, Etika, Nugraeni Dwi Hapsari, Muchlison Anis, Much Djunaidi, Fatiha Widiyanti, Melisa Febriani, Siti Nandhiroh, Munajat Tri Nugroho, and Dinda Safitri Ramadhani. 2025. "Risk Analysis of Musculoskeletal Disorders (MSDs) in Workers Handling LPG Gas Cylinders Manually Using the NIOSH Multi-Task Method" Engineering Proceedings 84, no. 1: 85. https://doi.org/10.3390/engproc2025084085
APA StyleMuslimah, E., Hapsari, N. D., Anis, M., Djunaidi, M., Widiyanti, F., Febriani, M., Nandhiroh, S., Nugroho, M. T., & Ramadhani, D. S. (2025). Risk Analysis of Musculoskeletal Disorders (MSDs) in Workers Handling LPG Gas Cylinders Manually Using the NIOSH Multi-Task Method. Engineering Proceedings, 84(1), 85. https://doi.org/10.3390/engproc2025084085