A Comprehensive Guide to Different Fracturing Technologies: A Review
Abstract
:1. Introduction
2. Shale Gas Extraction with Countries’ Production
2.1. Expansion of Gas-Powered Plants: Cheaper Electricity
2.2. Feedstock Price Reduction
2.3. Creation of Job Opportunities
2.4. One of the Main Sources of US Government Revenue
3. The Shale Gas Extraction Technologies
3.1. Water Usage in Shale Gas Exploration
3.1.1. Seepage from Inappropriately Built Gas Wells
3.1.2. Insufficient Attention Given to Waste Management
3.1.3. Accumulation of Harmful Substances
3.1.4. Over Usage of Valuable Water Resources
3.1.5. Induced Seismicity
3.2. Hydraulic Fracturing
3.2.1. Hydraulic Fracturing of Shales
3.2.2. Water-Based Hydraulic Fracturing
- Little additives are mixed without having to dampen polymers.
- No biocides are included.
- No extra flowback surfactants included because of naturally having low interfacial tension.
- Do not involve extra clay control additives.
3.2.3. Foam-Based Fluids
3.2.4. Oil-Based Fluids
3.2.5. Acid-Based Fluids
3.2.6. Methanol-Based Fluids
3.2.7. Emulsion-Based Fluids
3.2.8. Cryogenic Fluids
- Liquid CO2 (commercially used).
- Supercritical CO2 (concept stage).
- CO2 foam (described in previous section foam-based fluids).
- CO2 thermal hydraulic fracturing (concept stage).
3.3. Pneumatic fracturing
3.4. Fracturing with Dynamic Loading
3.4.1. Explosive Fracturing
3.4.2. Electric Fracturing
3.5. Other Methods
3.5.1. Thermal (Cryogenic) Fracturing
3.5.2. Mechanical Cutting of the Rock
3.5.3. Enhanced Bacterial Methanogenesis
3.5.4. Heating of Rock Mass
4. Conclusions
Author Contributions
Funding
Conflicts of Interest
References
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Early Stage (Slickwater—98% Water and Sand) | When Gel/More Complex Additives are Used |
---|---|
Small widths, long fractures, higher connectivity and fracture complexity, more stimulated reservoir volume | Wide, short fractures, lower connectivity and fracture complexity, less stimulated reservoir volume |
Low proppant transport (Require more water at a higher velocity to prevent proppant settling) | Good proppant transport (Gel breaking time need to be more than fracture closure time) |
Low cost | High cost |
No gel damage | Gel damage |
Not stated in literature | Temperature stability |
Low fluid loss | |
Good cleanup properties | |
Predictable rheology | |
Reduce friction, corrosion and bacterial growth | Not stated in literature |
Compatible with the reservoir rock and fluid | |
Permitted by local law and regulation |
Foam Type | Core Component |
---|---|
Water-based foams | Water and Foamer + N2 or CO2 |
Acid-based foams | Acid and Foamer + N2 |
Alcohol-based foams | Methanol and Foamer +N2 |
CO2-based foams | Liquid CO2+N2 |
S/N | Concept | Benefits | Drawbacks | Significance of the Method in the Shale Gas Industry |
---|---|---|---|---|
1 | Using foam for fracturing | Water usage reduction Reduction of chemical additives used Lessening of reservoir damage Improved cleanup capability | Poor proppant transport, lower fracture conductivity More expenses needed Complicated rheology characteristics Greater pumping pressure needed | Foams are commercially used for shale gas exploration. The Lower Huron Shale in the Appalachian Basin [82]; Foam fracturing together with nitrogen is significant for stimulating natural gas wells. This method yields good very good production result. Berea tight gas sands and Devonian Ohio shales in the Big Sandy in the eastern USA [83]. |
2 | Using LPG for fracturing | Zero water consumption Full compatibility with reservoir Higher performance than water in general (lower viscosity, surface and interfacial tension) less energy needed for fracturing Rapid (within 24 h) and effective (close to 100%) recovery rate Reduction of waste related risk, flaring and truck traffic Less chemical additives required Abundance of LPG | Include the use of a huge quantity of flammable propane (only suitable for areas with low population density) More investment expenses needed Reliance on fluid recovery to reduce total cost The need to be liquefied again when recovered | Both GasFrac and ecorpstim are commercially applied in unconventional reservoirs. However, it is not clear if this method is applied in shale gas operation. 2000 operations by the Gasfrac firm in North America [84] The Eagle Ford Shale in Frio County, Texas [85] Heptafluoropropane (non-flammable propane), but its stability appears as a global warming hazard [86]. |
3 | Using methanol for fracturing | Zero water usage Compatible with reservoirs with low water-tolerance | Dangerous fluid: Low flash point (11.6 ) | |
4 | Using emulsion for fracturing | Depending on the type of substance in the emulsion, the fluid can reduce: Water usage Chemical additives needed Better productivity Better rheological properties Compatible with shale formations | May be expensive, depending on the content of emulsion. | |
5 | Using liquid CO2 as the base fluid for fracturing | Drop in water consumption Less chemical additives needed Aiding in carbon sequestration Drop in reservoir damage (By reverting to gas, no clay swelling occurs) Improved complexity of micro-fractures [67] Better gas recovery by replacing the gas adsorbed in the rock [67] Rapid and effective cleanup Low viscosity allows smaller proppant to be used and enable more proppant control | Low viscosity: need to reduce proppant concentration and size Transport of CO2 (2 MPa –30℃) CO2 is corrosive with water Unclear expenses (high pumping pressure needed, although less rig time required) | |
6 | Using liquid N2 for fracturing | Elimination of water consumption Zero chemical additives required Lessening of reservoir damage Thermal shock induces fractures, require less proppant. Abundant material | Extreme low temperature (specific equipment required) High cost Hard to execute as liquid N2 can be heated up fast and become a gas even though insulation is used | |
7 | Using liquid He for fracturing | Elimination of water in operation Chemical additives not required No reservoir damage | Can be costly Difficulty in obtaining the gas (helium is the 71st most abundant element on earth surface) Proppant cannot be used | There are some suggestions from EPA about the potential improvement on hydraulic fracturing [46] Fluids that are viscoelastic under high temperature Polymers that associate with surfactants that can be used as straight fluid or foams [87] Fluids with produced water as its base (also based on associative polymers) |
8 | Pneumatic fracturing | Elimination of water in the process Zero chemical additives needed Has the chance to get higher permeability (open, self-propping fractures able to transmit more volume of fluid) | Limited economical depth range Limited capability as proppant carrier | |
9 | Explosive fracturing | Elimination of water in process Zero chemical additives required Less vertical growth away from the target Cheaper than hydraulic fracturing Greater number of fractures Reservoir fractured without the use of packers Less damage from fluid incompatibility Less on-site equipment required More homogenous permeability achieved | Restricted to substitute small to medium hydraulic fracturing operations No proppant used, solely depends on shear slippage to prevent fracture closure Has the potential to induce seismicity | Though this method is commercially available, it appears to be largely replaced. Dry Fracturing EPS is at the concept stage. |
10 | PAED for fracturing | Reduction of water consumption Less chemical additives needed | Permeability increase is limited up to a few metres from the treated area This method does not use proppant. Can only substitute hydraulic fracturing for small to medium stimulation only | PAED is at its concept stage for application in the industry [77,78,79,88,89]. |
11 | PSF for fracturing | Reduction in water usage Less chemical additives needed Executable with a very little number of trucks (decrease of traffic) | Restricted fracture ranges from the point where it is stimulated No proppant transports | This method seems to be in its concept stage. The creator claimed that PSF can be custom planned for flexible testing in both conventional and unconventional hydrocarbon formations [80]. |
12 | Cryogenic fracturing | Reduction of water consumption Zero chemical additives needed Aids in CO2 sequestration Less reservoir damage (CO2 would return to the gas phase in the end; no clay swelling) Better gas recovery by replacing the gas adsorbed in the rock [67] | Huge amount of liquid CO2 required Cost time (Extraction could only start after two years of stimulation) | This method seems to be in its concept stage [60], which is suggested for tight reservoirs, |
13 | Slot-Drill | Elimination of water from operation Zero chemical additives needed The estimated cost is less than half of other methods | Consistently outperformed by hydraulic fracturing operation [90] | Though this is a method specially made for shale reservoirs, it is still in its concept stage. |
14 | Enhanced bacterial methanogenesis | Elimination of water from process Zero chemical additives needed Potential to produce from immature formations | Unknown operating cost | This method seems to be in its concept stage as it requires an in-situ procedure though it has been successfully tested in the laboratory. More research is required to increase the production rate by forcing methanogens to absorb more organic matter. |
15 | Shale rock heating | Fracture porosity may not be significant, but fracture permeability is essential for the performance of shale gas production [91]. Water usage reduction Zero chemical additives needed Dehydration of rock: better porosity and permeability [92] Conversion of heavy oil to light oil [93] | Profitability is a challenge | The procedure is used for oil shale extraction. It is at the concept stage for other unconventional resources such as shale gas. |
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Liew, M.S.; Danyaro, K.U.; Zawawi, N.A.W.A. A Comprehensive Guide to Different Fracturing Technologies: A Review. Energies 2020, 13, 3326. https://doi.org/10.3390/en13133326
Liew MS, Danyaro KU, Zawawi NAWA. A Comprehensive Guide to Different Fracturing Technologies: A Review. Energies. 2020; 13(13):3326. https://doi.org/10.3390/en13133326
Chicago/Turabian StyleLiew, M. S., Kamaluddeen Usman Danyaro, and Noor Amila Wan Abdullah Zawawi. 2020. "A Comprehensive Guide to Different Fracturing Technologies: A Review" Energies 13, no. 13: 3326. https://doi.org/10.3390/en13133326