Minimum Quantity Lubrication (MQL): Advances, Applications, and Future Perspectives

A special issue of Lubricants (ISSN 2075-4442).

Deadline for manuscript submissions: 30 November 2026 | Viewed by 7765

Special Issue Editors


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Guest Editor
School of Mechanical Engineering and Automation, Beihang University, Beijing 100191, China
Interests: minimum quantity lubrication (MQL); ultrasonic drive technology; advanced processing technology and equipment; cutting tools; tool wear

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Guest Editor
School of Intelligent Engineering and Automation, Beijing University of Posts and Telecommunications, Beijing 100876, China
Interests: continuous minimum quantity lubrication; visual classification for robot picking; coal and gangue recognition; robot-assisted surgery; tribological behavior

Special Issue Information

Dear Colleagues,

Minimum quantity lubrication (MQL) has been widely used during cutting of various materials. Nevertheless, according to recent reports, MQL significantly improves the working environment, reduces pollution to the natural environment, and represents an efficient and low-carbon machining technology that aligns with the principles of clean production.

In this Special Issue, titled “Minimum Quantity Lubrication (MQL): Advances, Applications, and Future Perspectives”, we are looking for outstanding research community possesing experimental and theoretical results with a special focus on the influence of MQL treatment, cooling and lubrication mechanisms, interfacial contact modelling, systems, applications, and the future development of MQL. Original papers are invited on topics such as novel minimum cooling/lubrication conditions, nano-enhanced cryogenic/biolubricant in MQL manufacturing, optimization of technological parameters under MQL, design of cryogenic/MQL systems, friction modelling in metal cutting, and applications of MQL techniques in different manufacturing processes. Moreover, review papers on recent developments and future perspectives regarding MQL are also welcome.

We look forward to your contributions.

Prof. Dr. Songmei Yuan
Prof. Dr. Lutao Yan
Guest Editors

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Keywords

  • minimum quantity lubrication (MQL)
  • friction and wear
  • tool wear
  • advanced lubrication technologies

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Published Papers (4 papers)

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Research

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30 pages, 41827 KB  
Article
A Novel Assessment Model for the Sustainability of Clean Cutting Technology Based on Game Theory
by Zewen Li, Wei Zhao, Junjie Hu, Peng Zhao, Liang Li and Feng Kong
Lubricants 2026, 14(2), 89; https://doi.org/10.3390/lubricants14020089 - 14 Feb 2026
Viewed by 476
Abstract
To enhance the sustainability of manufacturing, various clean cutting technologies have been developed, yet their sustainability assessment faces challenges in balancing multiple conflicting objectives and stakeholder interests. This paper proposes a game theory-based evaluation framework that treats environmental, technical, economic, and social dimensions [...] Read more.
To enhance the sustainability of manufacturing, various clean cutting technologies have been developed, yet their sustainability assessment faces challenges in balancing multiple conflicting objectives and stakeholder interests. This paper proposes a game theory-based evaluation framework that treats environmental, technical, economic, and social dimensions as cooperative players. The Nash equilibrium model is employed to dynamically reconcile subjective weights from the analytic hierarchy process and objective weights from the entropy method, thus achieving optimal weight allocation. Experimental studies on Ti-6Al-4V titanium alloy milling compared dry milling, minimum quantity lubrication, and cryogenic minimum quantity lubrication (CMQL) under different parameters. Results demonstrate that the game-theoretic model effectively integrates preferences and achieves Nash equilibrium. CMQL showed superior performance, increasing tool life by approximately 40% and reducing surface roughness by about 25% compared to dry milling. Coated inserts reduced carbon emissions by nearly 30% versus end mills. The Nash equilibrium analysis demonstrates that dry milling with coated inserts attains the highest level of processing sustainability under high-speed conditions due to synergistic environmental and economic advantages, while simultaneously revealing practical trade-offs among competing objectives. This study confirms that the proposed framework enables scientific weight coordination and provides a quantifiable, interpretable decision-making system for sustainable process selection. Full article
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25 pages, 3515 KB  
Article
Optimizing Sustainable Machining Conditions for Incoloy 800HT Using Twin-Nozzle MQL with Bio-Based Groundnut Oil Lubrication
by Ramai Ranjan Panigrahi, Ramanuj Kumar, Ashok Kumar Sahoo and Amlana Panda
Lubricants 2025, 13(8), 320; https://doi.org/10.3390/lubricants13080320 - 23 Jul 2025
Cited by 1 | Viewed by 2014
Abstract
This study explores the machinability of Incoloy 800HT (high temperature) under a sustainable lubrication approach, employing a twin-nozzle minimum quantity lubrication (MQL) system with groundnut oil as a green cutting fluid. The evaluation focuses on key performance indicators, including surface roughness, tool flank [...] Read more.
This study explores the machinability of Incoloy 800HT (high temperature) under a sustainable lubrication approach, employing a twin-nozzle minimum quantity lubrication (MQL) system with groundnut oil as a green cutting fluid. The evaluation focuses on key performance indicators, including surface roughness, tool flank wear, power consumption, carbon emissions, and chip morphology. Groundnut oil, a biodegradable and nontoxic lubricant, was chosen to enhance environmental compatibility while maintaining effective cutting performance. The Taguchi L16 orthogonal array (three factors and four levels) was utilized to conduct experimental trials to analyze machining characteristics. The best surface quality (surface roughness, Ra = 0.514 µm) was obtained at the lowest depth of cut (0.2 mm), modest feed (0.1 mm/rev), and moderate cutting speed (160 m/min). The higher ranges of flank wear are found under higher cutting speed conditions (320 and 240 m/min), while lower wear values (<0.09 mm) were observed under lower speed conditions (80 and 160 m/min). An entropy-integrated multi-response optimization using the MOORA (multi-objective optimization based on ratio analysis) method was employed to identify optimal machining parameters, considering the trade-offs among multiple conflicting objectives. The entropy method was used to assign weights to each response. The obtained optimal conditions are as follows: cutting speed = 160 m/min, feed = 0.1 mm/rev, and depth of cut = 0.2 mm. Optimized outcomes suggest that this green machining strategy offers a viable alternative for sustainable manufacturing of difficult-to-machine alloys like Incoloy 800 HT. Full article
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Review

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32 pages, 10460 KB  
Review
A Review of Nanofluid Minimum Quantity Lubrication Technology Applications in Various Machining Processes
by Tai Ma, Jie Yang, Jielin Chen, Jiaqiang Dang, Qinglong An and Ming Chen
Lubricants 2026, 14(3), 103; https://doi.org/10.3390/lubricants14030103 - 27 Feb 2026
Viewed by 546
Abstract
With the advancement of high-end manufacturing, the application of difficult-to-machine materials such as titanium alloys and superalloys is becoming increasingly widespread. Their inherent material properties pose challenges during machining, including high cutting temperatures, rapid tool wear, and difficulty in controlling surface quality. Nanofluid [...] Read more.
With the advancement of high-end manufacturing, the application of difficult-to-machine materials such as titanium alloys and superalloys is becoming increasingly widespread. Their inherent material properties pose challenges during machining, including high cutting temperatures, rapid tool wear, and difficulty in controlling surface quality. Nanofluid minimum quantity lubrication (NFMQL) technology, as an advanced lubrication and cooling method, enhances the thermal conductivity and lubricating properties of fluids by uniformly dispersing nanoparticles in the base oil. This paper reviews the preparation methods, advanced atomization techniques, and core mechanisms of NFMQL technology. It focuses on analyzing the effectiveness of this technology in four major machining processes, turning, milling, grinding, and drilling, for typical materials such as titanium alloys, steel, and superalloys. Compared to dry cutting, conventional MQL, and poured cooling, NFMQL reduces cutting forces/torque, cutting temperatures, tool wear, and surface roughness while improving material removal rates, machining accuracy, and surface integrity. This paper concludes by summarizing the technology’s advantages, current challenges, and future research directions. Full article
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41 pages, 16361 KB  
Review
Progress on Sustainable Cryogenic Machining of Hard-to-Cut Material and Greener Processing Techniques: A Combined Machinability and Sustainability Perspective
by Shafahat Ali, Said Abdallah, Salman Pervaiz and Ibrahim Deiab
Lubricants 2025, 13(8), 322; https://doi.org/10.3390/lubricants13080322 - 23 Jul 2025
Cited by 2 | Viewed by 4140
Abstract
The current research trends of production engineering are based on optimizing the machining process concerning human and environmental factors. High-performance materials, such as hardened steels, nickel-based alloys, fiber-reinforced polymer (FRP) composites, and titanium alloys, are classified as hard-to-cut due to their ability to [...] Read more.
The current research trends of production engineering are based on optimizing the machining process concerning human and environmental factors. High-performance materials, such as hardened steels, nickel-based alloys, fiber-reinforced polymer (FRP) composites, and titanium alloys, are classified as hard-to-cut due to their ability to maintain strength at high operating temperatures. Due to these characteristics, such materials are employed in applications such as aerospace, marine, energy generation, and structural. The purpose of this article is to investigate the machinability of these alloys under various cutting conditions. The purpose of this article is to compare cryogenic cooling and cryogenic processing from the perspective of machinability and sustainability in the manufacturing process. Compared to conventional machining, hybrid techniques, which mix cryogenic and minimal quantity lubricant, led to significantly reduced cutting forces of 40–50%, cutting temperatures and surface finishes by approximately 20–30% and more than 40%, respectively. A carbon footprint is determined by several factors including power consumption, energy requirements, and carbon dioxide emissions. As a result of the cryogenic technology, the energy consumption, power consumption, and CO2 emissions were reduced by 40%, 28%, and 35%. Full article
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