1. Introduction
In the energy sector, nanotechnology has demonstrated highly promising results in terms of retrieving the most oil from reservoirs. The addition of nanomaterials to the reservoir significantly increases the recovery rate, because this affects the wettability of the oil, reduces interfacial tension, and modifies fluid properties, which quickly mobilizes the oil from the reservoirs [
1].
Primary, secondary, and improved oil recovery are the three stages of the oil recovery process. As the demand for energy rises and oil reservoirs are declining in number, a new challenge becomes apparent: how to fully utilize existing reservoirs to recover the maximum amount of oil. Unfortunately, only 35–65% of the oil is recovered in EOR, and there is a need to recover the remaining oil in order to meet the energy demand [
2].
Nanoparticles (NPs) and nanofluids have a considerable impact in the domains of petroleum engineering and materials science as interdisciplinary sciences [
3,
4]. They have advanced significantly in recent decades, revealing their conceivable uses in EOR [
5,
6]. NPs and nanofluids have enhanced EOR processes in numerous studies over the last decade [
7,
8,
9,
10,
11,
12]. Various studies have used nanomaterials for mobility control, with outstanding results in reducing water snip, increasing sweep efficiency, and improving oil recovery [
12,
13,
14,
15,
16,
17]. Nanomaterials can change the water flow path in porous media by reducing capillary force and relative permeability. In addition, nanomaterials are resistant to destruction in high-salinity and high-temperature oil and gas reservoirs [
18,
19,
20]. Surfactant solutions containing nanomaterials were also examined as nanofluids in several experiments to improve oil recovery in challenging reservoir environments [
21].
Nanomaterials have been utilized by a few researchers in order to decrease the viscosity of bitumen as well as heavy and semi-heavy oil. According to the findings of various experiments, the NPs’ content, size, and type are three distinct characteristics that influence the process of lower viscosity in heavy oil [
22,
23,
24,
25]. Furthermore, extensive research has shown that the two primary mechanisms by which NPs have a high potential to increase oil recovery are wettability modification and IFT decrease between fluids and rocks [
26,
27,
28,
29,
30].
Researchers [
31,
32] have found that adding titanium NPs to hydrocarbon-soaked sandstone made it possible to obtain 80% more oil out of the rock. Experts [
33] have examined the efficiency of copper nanoparticles for oil recovery. The findings revealed that using copper nanoparticles boosted oil recovery by 71%. The authors of [
34] studied how floods of carbon nanoparticles were altered. They discovered that carbon-based fluorescent nanoparticles (NPs) increase oil recovery in carbonate reservoirs by more than 96%.
The utilization of hydrophilic silica dioxide NPs for EOR at oil-, intermediate-, and water-wet reservoir temperatures was explored by researchers [
35,
36,
37,
38]. The findings of the experiments showed that NPs are stable at high temperatures and do not aggregate on porous surfaces. The authors of [
39] investigated moist NPs (AEROSIL 200) with sodium dodecyl sulphate (SDS) surfactant in sandstone cores. The results demonstrated that injecting a NP-enriched surfactant (2500 ppm) into the core plug increases ultimate hydrocarbon recovery by 11%. The primary mechanisms underlying this oil recovery were the modification of wettability (from water-wet to oil-wet) by NPs and a diminution in IFT by surfactants and NPs. Injecting a NP-enriched surfactant into the core plug increased the eventual hydrocarbon recovery by 11%. The key processes driving this oil recovery included NPs changing the wettability (from water-wet to oil-wet) and the surfactant, as well as NPs decreasing IFT.
From the above literature, it is known that nanoparticles increase the oil recovery rate quite efficiently, but there has also been experimentally conducted research focused on mathematical modeling and reservoir geometry [
40,
41,
42,
43]. The literature also suggests that reservoir geometry plays a critical role in determining the effectiveness of EOR techniques [
44,
45]. The study of geometric effects can help determine the shape and size of the reservoir and the distribution of oil within it. This information is essential for developing and implementing effective EOR strategies [
46]. Geometric effects can help identify the most effective EOR techniques for a given reservoir geometry. This includes techniques such as chemical flooding, thermal recovery, and gas injection. By understanding the impact of geometry on each technique, researchers can optimize the technique and maximize oil recovery. The geometric effect is essential for finding the maximum oil recovery rate in EOR. It helps to explain reservoir geometry, optimize EOR techniques, reduce uncertainty, and, ultimately, to maximize the efficiency and effectiveness of EOR.
In this paper, we develop and investigate a mathematical model for a 3D rectangular prism to determine the maximum oil recovery using two different nanomaterials, silicon dioxide and aluminum oxide. The effects of the flow rate, nanoparticle concentration, different porosity parameters, and relative permeability are also examined in a 3D rectangular prism. The reason for selecting a 3D rectangular prism is that this shape of geometry correlates with the real condition of the reservoir, and the findings are validated with published experimental work, which demonstrates the accuracy of this work.
2. Mathematical Model
A mathematical model for a 3D rectangular prism to predict maximum oil recovery is discussed in this section. In the flooding process, two different nanoparticles (i.e., SiO2 and Al2O3) are used.
2.1. Assumptions
The following assumptions are made in order to create the mathematical model:
- i.
There is only one-dimensional flow as it moves through the cavity.
- ii.
The rock in the reservoir is thought to be sandstone and tidy.
- iii.
The fluid that exits the cavity is incompressible.
- iv.
The Darcy Law is in effect during the flooding process.
- v.
The effect of chemical reactions is ignored.
- vi.
The flow inside the cavity is isothermal.
- vii.
The nanofluid flow is Newtonian, and the effect of gravity is ignored.
2.2. Geometry Creation
It is very important to create accurate geometry for the reservoir simulation. In this study, a 3D rectangular prism cavity (see
Figure 1) is used for the flooding process, and a simulation is performed in ANSYS Fluent (2022R1) software. The parameters and physical quantities that are used to formulate the geometry are provided in
Table 1.
To extract oil inside the 3D rectangular prism, silica and aluminum nanoparticles are used in the nanoflooding method.
Table 2 and
Table 3 show the physical properties of these nanomaterials as well as the properties of the reservoir’s rock surface that was used in this simulation.
2.3. Mathematical Equations
The following system of nonlinear partial differential equations is combined to form a two-phase mathematical model for the 3D prism geometry [
48,
49].
The extended Darcy equation is as follows:
where the values of velocity, density, and viscosity can be calculated as:
The saturation equation is as follows:
We compute the velocity, pressure, and saturation of oil and water using Equations (1)–(7). In the above model, defines porosity, is for density, u represents fluid initial velocity, k is for thermal conductivity, defines viscosity, stands for pressure, is for time, denotes relative permeability, and defines the diffusion coefficient. In addition to this subscript, w is for water and o is for oil, with giving residual water and residual oil.
The Brooks–Corey [
50] and logarithmic models are used to determine the capillary pressure.
where
is the effective capillary pressure parameter, and
can be calculated using Equation (9):
In Equation (9), is said to be effective water saturation.
For the nanoparticle concentration equation:
The mass transport of the nanofluid is defined by Equation (10) [
19,
49]:
The values of
can be calculated using Equation (8).
The terms
and
be calculated using the following [
51,
52] relation:
For the porosity and relative permeability equations:
The porosity can be calculated by the equation defined below:
In the two-phase nanoflooding process for EOR, the relative permeability can be determined using the given relation introduced by [
53].
where the term
can be calculated as:
The values of
and
are determined by:
The relative permeability is measured in ratio, which does not have a SI unit, and its values are between 0 and 1.
2.4. Initial and Boundary Conditions
The initial and boundary conditions that are used in this problem are given below and defined in
Table 4 in detail.
2.5. Mesh Test
An analysis of the mesh to choose the optimal mesh size to perform the simulation is very important. In this study, we performed several experiments to select the best mesh. The sizes of different meshes during the simulation are provided in
Table 5.
The effects of the grid’s dependence on geometry are seen in
Figure 2. As observed, grids 6, 7, and 8 are like one another. This indicates that the model is unaffected by the mesh size. The optimum mesh to use is grid number 8, which has 325,230 nodes. The mesh used in this problem is presented in
Figure 3.
After choosing the mesh, we must now compare the model results with previous experimental findings. This is done in the next subsection.
2.6. Experimental Validation
The model’s reliability can be determined by comparing its predictions to the results of a previously performed experiment [
54]. In this paper, Si
and Al
2O
3 were added to a porous rectangular prism to enhance oil outflow.
Table 6 displays the experimental conditions and rock core characteristics.
Figure 4 demonstrates that the simulation’s result complies with the experimental data for estimating oil recovery. We will explain the results in the next section.
3. Results
In this research, we use ANSYS Fluent’s finite volume approach to model the influence of a 3D rectangular prism on a reservoir filled with Si and Al2O3 nanomaterials to determine the greatest percentage of oil recovery possible. The effects of the nanomaterials on relative permeability change and oil recovery are studied, along with the effects of flow rate Q = 0.01 to 0.05 mL/min, porosities = 0.1 to 0.4, and nanoparticle volume fraction = 0.01 to 0.05%.
Figure 5 and
Figure 6 show the cantor analysis of oil recovery at different pore volumes at different flow rates due to Si
and Al
2O
3 nanoparticles. It is observed that as the flow rate decreases, the amount of oil recovery increases, because, at Q = 0.05 mL/min, the maximum oil is recovered due to an increase in the time period; as the simulation time increases, the oil rate increases. When the flow rate decreases, the injected fluid can move around the reservoir more quickly, resulting in a greater displacement of trapped oil, which contributes to increased oil recovery. This is due to the fact that the flow rate is reduced, allowing for increased hydrocarbon recovery. In particular, as flow rates increase as a result of this, the injected fluid leaps over the reservoir rock, resulting in a decrease in oil recovery. Another reason is due the fact that when the flow rate decreases, there is an increase in contact time that results in the maximum interaction of the molecules, and hence an increase in oil recovery. A similar observation is reported by the authors of [
55,
56]. A graphical comparison of the flow rate on oil recovery in the presence of Si
and Al
2O
3 is also provided in
Figure 7 and
Figure 8.
Figure 7 and
Figure 8 show that the flow rate has a favorable effect on oil recovery at each pore volume, with a steady increase in oil recovery showing the flow rate’s optimal influence on the 3D cavity. This means that the flow rate must be extremely low in order to increase the fluid flow and, as a result, the rate of oil recovery. It is also obvious from
Figure 7 and
Figure 8 that oil recovery is greater in the presence of Si
than Al
2O
3.
The impact of the nanomaterials on relative permeability is shown in
Figure 9. It is observed that the nanomaterials change the permeability, which increases the oil recovery rate in comparison to the permeability due to water flooding and nanoflooding [
57].
The effect of the relative permeability on oil recovery in the geometry of the rectangular prism is investigated, and it is observed that the nanofluids have the ability to enhance the oil recovery process, because the ability of a fluid to pass through a porous medium (such as a reservoir rock) relative to another fluid is referred to as relative permeability. There may be numerous fluids present in an oil reservoir, including oil, water, and gas. The relative permeability of each fluid is governed by the reservoir rock features, fluid properties, and fluid flow rate. Nanoparticles were put into the reservoir in this study to modify the relative permeability of the oil and water phases. The nanoparticles reduce the friction between the oil and water phases. This decreases the capillary forces that retain oil in reservoirs, making recovery easier. Similar results were also reported by the authors of [
58,
59,
60,
61].
Figure 10 and
Figure 11 show that concentrations of the nanoparticles have a favorable effect on oil recovery at each pore volume, with a steady increase in oil recovery showing that the volume fraction has an optimal influence on the 3D cavity.
Figure 8 and
Figure 9 clearly show that as the concentration of nanoparticles increases, so does the rate of oil recovery, and the maximum feasible oil recovery is attained in both nanoparticles. This is because an increase in concentration reduces the interfacial tension (IFT) between the oil and the injected fluid, allowing the oil to be mobilized and the recovery rate to increase dramatically. Researchers have reported the same phenomenon of increased oil recovery due to an increase in nanoparticle concentration [
62,
63]. In addition to this, a graphic comparison of the improved oil recovery due to Si
and Al
2O
3 is also provided in
Figure 12 and
Figure 13.
Based on the results mentioned above, it is indicated that when the concentration of nanoparticles in the 3D prism cavity grows, the rate of oil recovery increases, and the highest oil recovery reached is 99.24% at = 0.04.
4. Discussion
The rate of oil production in the world’s largest oil sources is decreasing, whereas daily demand for oil has risen to a million barrels. The decreasing supply of oil reserves has compelled the petroleum industry to investigate new oil reserves and develop innovative techniques for producing more oil from existing petroleum reservoirs. This study employs Si
and Al
2O
3 nanomaterials to create a mathematical model for a three-dimensional, rectangular, porous cavity. According to the literature, reservoir geometry plays a crucial role in oil recovery; however, limited numerical research has been conducted to explain the phenomenon of oil recovery by numerically analyzing the influence of reservoir geometry. The primary objective of this article was to determine the oil recovery rate in 3D rectangular prism geometry, and the results indicate that the effect of this 3D geometry increases oil recovery. The computational results were obtained using a finite volume ANSYS solver and compared with the experimental results obtained by [
54]. It was found that the existing results yield a better oil recovery rate. The use of FVM has the advantage of discretizing the reservoir into small control volumes. This method gives a realistic description of the reservoir’s shape and physical properties, as well as the ability to easily incorporate boundary conditions such as injection rates and pressures, which improves the model’s ability to estimate the oil recovery rate.
The findings suggest that as the cavity flow rate decreases, Si and Al2O3 improve oil recovery in rectangular prism cavities. When the mass flow rate is 0.05 mL/min or 0.03 mL/min, the cavity extracts the most oil, as opposed to 0.01 mL/min and 0.02 mL/min. In the presence of a flow rate, the 3D rectangular prism cavity recovers 6.3% more oil than the Al2O3, demonstrating its worth.
This study additionally points out that nanofluids change the relative permeability of the water and oil phases in both cavities, increasing the rate of oil recovery. When Si and Al2O3 are injected, the maximum oil recovery for a 0.04% volume fraction of nanoparticles is 99.39% and 98.01%, respectively, in a 3D rectangular prism. Based on these findings, it is advised that, in the future, this research be expanded to include the use of ionic liquid nanoparticles and hybrid nanoparticles to maximize oil recovery.