Search Results (595)

To clarify the spreading law of river crab pellet feed in a centrifugal spreading mechanism and provide a physical basis for the path planning of automatic feeding boats, this study took 4.0 mm sinking extruded river crab feed as the research object. A systematic research method combining physical experiments and Discrete Element Method (DEM) simulation was established. Physical experiments were conducted to calibrate the intrinsic parameters (density, Poisson’s ratio, elastic modulus) and contact parameters (friction coefficients and restitution coefficients between feed and 304 stainless steel/ABS plastic, as well as between feed particles) of the pellet feed. On this basis, a DEM simulation model of a vibration blanking-dual disc centrifugal spreading mechanism was constructed using the multi-sphere aggregation method and the Hertz-Mindlin (no-slip) contact model. A Central Composite Design (CCD) response surface experiment was employed to investigate the spreading law, with boat speed (0.5–1.5 m/s) and spreading disc rotation speed (800–1000 rpm) as independent variables, and unilateral spreading width (W), track superposition uniformity (ω), and transverse coefficient of variation ($Cv$) as response indicators to characterize spreading range and particle distribution. The results showed that the spreading disc rotation speed had an extremely significant effect (p < 0.0001) on all three response indicators, while boat speed had no significant effect. The feed exhibited a characteristic double fan-shaped superposition distribution pattern. Through multi-objective optimization, the optimal operational parameters were determined as a boat speed of 1.0 m/s and a spreading disc rotation speed of 879 rpm, yielding a unilateral spreading width of 2.9 m, a track superposition uniformity of 88.31%, and a transverse coefficient of variation of 8.33%. This study establishes a quantitative method for analyzing feed spreading characteristics and clarifies the spreading range and particle distribution law, providing a reliable physical basis for full-coverage path planning of crab pond feeding boats. Full article

Mg-based thin films are promising candidates for hydrogen-responsive optical devices. However, their performance is strongly influenced by microstructural evolution during deposition. In this work, Mg thin films were deposited onto glass substrates placed on different substrate-holder materials (Si and 304 stainless steel) to investigate the influence of substrate-holder configuration on microstructure formation. Fluorocarbon (FC)/Pd/Mg multilayer films were subsequently fabricated to evaluate hydrogenation and dehydrogenation behaviors. The results show that the substrate-holder material significantly affects film morphology and hydrogenation performance. Mg films prepared using the Si holder exhibit relatively uniform hexagonal-like surface morphologies, whereas those prepared using the stainless-steel holder show a transition from granular to hexagonal-like morphologies with increasing sputtering power. Hydrogenation measurements reveal that FC/Pd/Mg films prepared using the stainless-steel holder exhibit superior performance, including a reflectance modulation of approximately 70%, a transmittance modulation exceeding 40%, and a hydrogenation time of about 30 s. In contrast, films prepared using the Si holder show reduced optical modulation and slower hydrogenation kinetics. The observed differences in hydrogenation behavior are closely correlated with variations in film microstructure induced by different substrate-holder configurations. The results suggest that substrate-holder-dependent growth conditions may influence defect formation and hydrogen diffusion pathways in Mg-based thin films. This study highlights the importance of substrate-holder configuration as a processing parameter affecting microstructure evolution and hydrogen-responsive performance in FC/Pd/Mg multilayer films. Full article

Listeria monocytogenes is a persistent foodborne pathogen capable of forming biofilms and surviving in food-processing environments. This study investigated the impact of high-pressure processing (HPP) at 200 and 400 MPa/5 min on biofilm viability, biomass, and expression of nine virulence-associated genes in L. monocytogenes strains (n = 6) belonging to the serogroups IIa (LM8, LM40, LM41) and IVb (LM14, LM47, LM48). The pressure levels applied were selected to represent sublethal HPP conditions (below 600 MPa) that allowed the survival of the strains and thus enabled the investigation of adaptive responses in cells that escape complete inactivation. Biofilms were cultivated on stainless-steel 304, polyethylene terephthalate, and polypropylene coupons under static conditions at 25 °C for 72 h and 168 h. Biofilm viability [log₁₀(CFU/cm²)] was assessed by plate count method and biomass quantified via the biofilm production index (BPI). The cultures were subjected to HPP treatment and their ability to form biofilms was re-evaluated. HPP significantly (p < 0.05) reduced biofilm viability and biomass on all types of surfaces tested. Gene expression analysis revealed a pressure-dependent (p < 0.05) modulation of flaA and sigB, while other virulence genes (agrA, agrC, actA, prfA, hly, inlB, and degU) were generally downregulated (gene expression ratio values below 1). Serogroup IVb strains exhibited enhanced stress responses and lower biofilm survival on polyethylene terephthalate and polypropylene surfaces. These findings demonstrate that HPP modulates both phenotypic and genotypic traits linked to L. monocytogenes persistence, emphasizing the need to optimize pressure parameters and surface materials to prevent biofilm formation in HPP-treated food systems. Full article

AlCoCrFeNi high-entropy alloy coatings reinforced with different TiN contents (2 wt.%, 4 wt.%, and 6 wt.%) were fabricated on 304 stainless steel by laser cladding. The effects of TiN addition on the microstructure, hardness, friction behavior, and wear resistance of the coatings were investigated. Dry reciprocating sliding tests were conducted under a load of 10 N, a frequency of 5 Hz, a stroke length of 5 mm, and a duration of 20 min using GCr15 bearing steel balls as the counterpart. The results showed that the 2 wt.% TiN coating exhibited the best tribological performance within the investigated composition range, with a microhardness of 579.6 HV_0.5, a relatively low and stable friction coefficient of approximately 0.30–0.35, and a wear rate of 2.9 × 10⁻⁴ mm³/(N·m). When the TiN content increased to 4 wt.% and 6 wt.%, the wear resistance decreased, which was mainly associated with particle agglomeration, local stress concentration, and brittle spalling. These results indicate that appropriate TiN addition can improve the load-bearing capacity and wear resistance of laser-cladded AlCoCrFeNi coatings, providing a potential surface-strengthening strategy for 304 stainless steel components under dry sliding conditions. Full article

Wire drawing is a key processing method for producing ultrahigh-strength stainless steel wires. In metastable austenitic steels, the strain-induced martensitic transformation is known to govern strain hardening. However, the transformation mechanism and kinetics behavior under wire drawing remain unclear due to the distinct deformation conditions compared to those of conventional loading modes. In this work, the microstructural evolution, transformation kinetics and strengthening behavior of the 304 stainless steel during cold wire drawing are systematically analyzed. The results show that the transformation is dominated by the austenite → twin→ α′-martensite pathway, with the ε-martensite effectively suppressed. The martensite fraction follows a sigmoidal evolution with the equivalent drawing strain and could be well described by the Olson–Cohen model. The yield strength is increased from 320 MPa to 2 GPa and exhibits a linear relationship with the martensite fraction, indicating a dominant composite strengthening mechanism. These findings clarify the deformation-mode-dependent transformation mechanism and its role in governing mechanical properties during wire drawing. Full article

Controlling deposition parameters is fundamental to obtaining the desired properties of cathodic arc physical vapor deposition (PVD) coatings. Achieving uniform coatings on tools with complex, sharp geometries remains a significant challenge due to localized ion flux concentration. Pulsing the substrate bias is an effective way of controlling deposition energy. However, while widely used in cathodic arc PVD, the relationship between the actual bias waveform, coating integrity on sharp tool geometries, and resulting machining performance has not been systematically established. This study investigates the effect of pulsed bias duty cycle (20% to 90%) and frequency (1 to 20 kHz) on the microstructural evolution, residual stress state, and machining performance of AlTiN coated tools. Real-time oscilloscope measurements demonstrated that system inductance and capacitance significantly distort the ideal bias waveform. Microstructural analysis via Focused Ion Beam/Scanning Electron Microscopy (FIB/SEM) cross-sectioning confirmed that all bias parameters generated a dense microstructure. While pulse frequency had no significant influence on micromechanical properties or residual stress states, the duty cycle was the dominant variable. High-energy deposition (90% duty cycle) increased hardness to 33.9 GPa but generated severe compressive residual stresses (−5.2 GPa). This extreme compressive stress led to catastrophic edge delamination on sharp solid carbide endmills. Conversely, a low-energy 20% duty cycle generated a coating with lower hardness (29.4 GPa) and a near-neutral stress state (0.5 GPa), effectively preserving the edge integrity. Unlike the endmills, the turning inserts maintained their edge integrity across all deposition conditions. During the high-speed (350 m/min) dry turning of AISI 304 stainless steel, all evaluated coatings exhibited comparable tool life and cutting forces. Wear progression was characterized by rake cratering, combined with abrasion and adhesion-induced attrition on the flank. The results indicate that tool life in this extreme environment is governed primarily by high-temperature thermo-chemical stability rather than initial room-temperature hardness. Lower-energy pulsed bias deposition therefore represents a robust strategy for coating a wide range of tool geometries, delivering equivalent high-speed machining performance while preventing stress-induced delamination on sharp features. Full article

The development of highly efficient and stable photoanodes is essential for advancing photoelectrochemical cathodic protection towards practical applications. Herein, a novel ternary sulfide heterojunction was engineered through the construction of a three-dimensional interlocked architecture of ZnIn₂S₄ on SnIn₄S₈ nanosheets via a sequential hydrothermal synthesis. This unique three-dimensional interlocked configuration creates an intimate interface and continuous charge transfer highways, effectively addressing the slow electron movement and poor interfacial contact that plague conventional photoelectrodes. Spectroscopic and electrochemical analyses verified the formation of a Type-II band alignment, which drives the directional migration of photogenerated electrons from ZnIn₂S₄ to SnIn₄S₈ under an intrinsic built-in electric field. Upon coupling with 304 stainless steel, the ZnIn₂S₄/SnIn₄S₃ heterojunction exhibited outstanding photoelectrochemical cathodic protection performance. It delivered impressive photocurrent densities of 15.22, 19.76, and 72.27 μA·cm⁻² in 3.5 wt% NaCl, 0.1 M Na₂S₂O₃, and 0.1 M Na₂S/NaOH electrolytes, respectively, along with a prominent 720 mV cathodic potential shift in the Na₂S/NaOH system. Most importantly, its good activity and stability in the scavenger-free 3.5 wt% NaCl solution and natural seawater highlight the strong practical potential of this 3D interlocked photoanode for sustainable marine metal corrosion control. Through a strategic multi-electrolyte assessment, the underlying protection mechanisms were decoupled, revealing that the synergy between the heterojunction-induced charge separation enabled by the three-dimensional interlocked structure and electrolyte-specific hole scavenging is key to the enhanced performance. Full article

This study examines the microstructural characteristics and tensile properties of autogenous orbital gas tungsten arc (GTA) circumferential butt welds produced on commercially rolled 304 stainless steel seam pipes (outer diameter 38.1 mm, wall thickness 2.0 mm) for high-purity fluid distribution systems. A three-segment current profile was employed using an AMI 8-4000 orbital system, with peak currents of 70, 67, and 65 A for the penetration, remelting, and downslope (crater-fill) segments, respectively, under high-purity Ar (99.999%) shielding with back purging. Electron backscatter diffraction (EBSD) analysis, including image quality (IQ), inverse pole figure (IPF), and kernel average misorientation (KAM) mapping, showed that the weld metal consists of epitaxially grown columnar austenite grains strongly oriented along the solidification direction, whereas the heat-affected zone (HAZ) exhibits finer equiaxed grains with an increased Σ3 twin boundary fraction and elevated low-angle boundary fraction, indicative of partial recrystallization. Only sparse, discontinuous δ-ferrite stringers were detected in the fusion zone, and no non-metallic inclusions were observed on fracture surfaces, supporting the weld metal’s suitability for semiconductor-grade cleanliness. Vickers microhardness profiles revealed modest hardness differences (typically within 10–20 HV) between the weld metal, HAZ, and base metal, with no pronounced HAZ softening. Cross-weld tensile tests conducted in accordance with ASTM E8/E8M-22 yielded yield strengths above 200 MPa, ultimate tensile strengths of 650–680 MPa, and total elongations approaching 40%, comparable to the as-received pipe. Scanning electron fractography confirmed fully ductile failure via microvoid coalescence without evidence of cleavage, intergranular decohesion, or weld-defect-induced embrittlement. Collectively, these results demonstrate that the three-segment autogenous orbital GTAW procedure produces structurally sound, particle-clean joints suitable for 304 stainless steel seam pipes used in high-purity industrial piping. Full article

Austenitic stainless steels exhibit excellent corrosion resistance owing to the formation of passive films composed of a dense Cr-rich inner layer and porous Fe-rich outer layer. The corrosion resistance and passive film characteristics of N-containing austenitic stainless steel (NASS) were investigated in various pH and Cl⁻-containing environments and compared with those of commercial 304 SS. Microstructural analysis revealed that NASS had larger grains but more favorable crystal structures for the adsorption of passivating species. NASS exhibited a lower corrosion current density, higher pitting potential, and superior repassivation behavior in acidic and neutral environments, whereas 304 SS exhibited better corrosion resistance under strongly alkaline conditions. NASS formed a passive film with lower defect density and a higher fraction of compact Cr-rich species, contributing to its enhanced passive film stability and repassivation ability. Immersion tests demonstrated that pit initiation was delayed in the NASS group compared with the 304 SS group. These results indicate that the corrosion resistance of NASS in acidic and neutral environments originates from the improved stability and protective characteristics of the passive film. Full article

Wire laser cladding (WLC) of bronze on stainless steel offers a promising approach for combining the structural strength of steel with the superior tribological and corrosion properties of copper alloys. In this study, the influence of key process parameters, including wire preheating current, deposition speed, laser power, and wire feed speed on melt pool temperature and clad geometry was investigated using response surface methodology (RSM). Experiments were performed using a robot-assisted coaxial wire feeding laser cladding system, and real-time thermal monitoring was conducted using an infrared camera. The results showed that defect-free bronze clads with good metallurgical bonding and limited dilution were achieved across the investigated parameter range. Statistical analysis revealed that melt pool temperature is primarily governed by laser power and deposition speed, with a significant interaction between these parameters. Clad height was mainly influenced by wire feed speed and deposition speed, whereas clad width was controlled by laser power and deposition speed. The side angle was affected by deposition speed, laser power, and wire feed speed, reflecting the balance between vertical buildup and lateral spreading. Overall, the study demonstrates that stable and high-quality clads can be achieved by properly balancing energy input and material supply. The developed models provide valuable insight for optimizing process parameters in wire laser cladding of bronze on stainless steel. Full article

The performance requirements of wear-resistant and anti-corrosion coatings for marine equipment continue to increase. Diamond-like carbon (DLC) film has become a preferred protective material due to its high hardness, low friction and chemical inertia. To reveal the tribocorrosion mechanism of Si-doped DLC films in a seawater environment, a Cr-WC-WC/C transition layer and DLC-Si films with different Si contents were prepared by high-power pulsed magnetron sputtering (HiPIMS) technology on 304 stainless steel. The tribocorrosion tests were carried out under open-circuit potential and dynamic polarization conditions in seawater. The results show that Si doping improved the tribocorrosion resistance of the films. The sample with Si content of 9.26 at.% has the lowest self-corrosion current density, the smallest volume loss, complete wear scar morphology and no obvious substrate exposure. The strengthening mechanism is attributed to Si doping, which induces the formation of a SiO_x passivation film and a hydrated silica gel lubrication layer. This establishes a synergistic solid-chemical lubrication system, inhibits sp² cluster growth, prolongs the diffusion path of corrosive media, and mitigates the damaging wear–corrosion synergy. This study confirms that moderate Si doping can significantly improve the wear resistance and corrosion resistance of DLC films in a seawater environment, and provides a theoretical basis for the design and application of carbon-based protective coatings for marine equipment. Full article

The friction-induced stick-slip vibration (FISSV) generated by intense friction between the brake disc and brake pads of high-speed trains is a critical issue affecting braking stability, the service life of foundational braking components, and ride comfort. The floating friction block structure, which effectively regulates interfacial contact characteristics through the elastic deformation of disc springs, thereby improving tribological behavior, represents an effective approach for mitigating FISSV. However, the topic of how to design the floating structure of the friction block to produce the best suppression impact on FISSV emerges, using the choice of disc spring material as an example. Thus, the purpose of this study is to look at how disc spring material affects stick-slip vibration (SSV) at the high-speed train floating brake interface. Four typical disc spring materials—304 stainless steel, Mubea-specific spring steel, 50CrVA high-alloy spring steel, and 60Si₂MnA silicon-manganese spring steel—were selected. Through braking tribological tests and explicit dynamics-wear coupling simulations, the effects of material differences on interfacial friction-wear characteristics and SSV behavior were systematically studied. The findings show that the stiffness of the disc spring material greatly influences the dynamic responsiveness of the system and the contact pressure distribution at the braking interface, elasticity, and damping characteristics. 60Si₂MnA spring steel, owing to its excellent elastic recovery and load equalization capability, promoted the formation of uniformly dispersed medium-to-small contact platforms on the interface, resulting in the mildest wear. Concurrently, its system vibration energy exhibited a more dispersed distribution in the frequency domain, with low SSV intensity and weak nonlinear behavior, demonstrating the best comprehensive performance. Materials with poorer compatibility, such as 304 stainless steel, tended to cause localized stress concentration, exacerbating wear and intensifying severe high-frequency SSV. The influence mechanism of disc spring material at the interface is shown by this work, providing an important basis for material optimization and vibration suppression design in floating brake pad structures. Full article

This paper presents the electrochemical behavior of stainless steel 304 (SS304), a material often utilized in the wine industry, in the presence of varying concentrations of ascorbic acid (AcAS), introduced in a neutral solution (Na₂SO₄ 0.25 M + 12% (v/v) EtOH). The experimental part of this paper included potentiodynamic polarization and chronoamperometry techniques to evaluate the influence of ascorbic acid on the corrosion processes in the test solutions. Electrochemical impedance spectroscopy (EIS) has been used to investigate the charge transfer at the interface and the formation of a protective film in the absence and presence of AcAS. The Tafel method was employed to determine the kinetic parameters of the corrosion process studied. Additionally, several models of adsorption isotherms were applied to describe the interactions between AcAS and the stainless steel surface, with the Freundlich and Dubinin–Radushkevich isotherms demonstrating the most robust correlation, based on the R² correlation coefficients. Quantum chemical calculations (DFT) were also performed to clarify the molecular mechanism via which AcAS functions as an eco-friendly corrosion inhibitor in winemaking-related environments. Full article

The present study aims to investigate the interaction between different martensite variants (MVs) activated in an AISI 304 austenite steel subjected to tension. Particular attention is paid to the abnormal morphologies of martensite–martensite interaction (MMI) and their possible formation mechanisms during deformation-induced martensitic transformation. The abnormal morphologies of martensite–martensite interaction (MMI) were characterized. It was revealed that MMI was accompanied by the formation of extremely incoherent interfaces. MVs can continue to grow upon impinging on each other, resulting in the morphology where one MV is crossed or totally surrounded by another. The present findings provide new insight into martensite growth behavior and variant interaction and may contribute to a better understanding of the microstructural origin of the excellent strain-hardening capability and mechanical performance of metastable austenitic steels. Full article

The present study intends to evaluate the ratcheting of 304 stainless steel samples at room temperature, subjected to various loading spectra and holding times through the use of the combined Ahmadzadeh–Varvani (A-V) kinematic and Lee–Zavrel (L-Z) isotropic hardening rules. The nonlinear and time-dependent functions $a_{rec}$ and $R_{rec}$ were implemented in the hardening framework to account for the static recovery terms (SRTs) in the kinematic and isotropic hardening descriptions. The static recovery phenomenon promoted ratcheting in steel samples tested under asymmetric loading cycles with holding time peak/valley events. The static recovery phenomenon accounts for the restoration process, elevating the plastic deformation and reducing the number of cycles to material failure. The framework with the SRT enabled the prediction of material ratcheting involving the loading rate and dwell time at room temperature. Full article