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13 pages, 2110 KB  
Article
Comparative Histopathological Characteristics of Duodenal Involvement in Different Types of Amyloidosis
by Anna Tebenkova, Zarina Gioeva, Nikolay Shakhpazyan, Valentina Pechnikova, Konstantin Midiber, Vladislav Kalmykov and Liudmila Mikhaleva
Biomedicines 2025, 13(9), 2196; https://doi.org/10.3390/biomedicines13092196 - 8 Sep 2025
Viewed by 3053
Abstract
Background/Objectives: The duodenum is commonly involved in systemic amyloidosis. This retrospective observational study describes histoanatomical distributions of different types of duodenal amyloidosis to improve the diagnostic value of duodenal biopsies. Methods: We examined 21 biopsy and 16 autopsy specimens from duodenal [...] Read more.
Background/Objectives: The duodenum is commonly involved in systemic amyloidosis. This retrospective observational study describes histoanatomical distributions of different types of duodenal amyloidosis to improve the diagnostic value of duodenal biopsies. Methods: We examined 21 biopsy and 16 autopsy specimens from duodenal amyloidosis patients. Immunohistochemical typing was performed using a broad panel of antibodies against different amyloid types. Results: AL lambda amyloidosis was determined in 5 (13%) biopsies and 7 (18%) autopsies, exhibiting interstitial and intravascular amyloid deposition patterns in 11 (92%) cases; AL kappa amyloidosis—in 7 (18%) biopsies and 1 (3%) autopsy, presenting with a combined interstitial and intravascular deposition pattern in 6 (75%) cases; transthyretin amyloidosis—in 2 (5%) biopsies and 2 (5%) autopsies, showing focal interstitial and intravascular deposits; and AA amyloidosis—in 7 (19%) biopsies and 6 (16%) autopsies, demonstrating a combined pattern of amyloid deposition. Regardless of the specific amyloid type, in 33 (89%) of 37 cases, amyloid deposits were determined in the muscularis mucosae and submucosa of the small intestine, while in the lamina propria, amyloid depositions were found only in 29 (78%) cases. Conclusions: When diagnosing duodenal amyloidosis, superficial biopsies can lead to false negative results. This is particularly true for ATTR amyloidosis, where mucosal involvement is rare. The most extensive amyloid deposits were observed in AL kappa amyloidosis. Gastrointestinal bleeding was a more frequent complication of AA amyloidosis stemming from the extensive amyloid deposits within the lamina propria which cause vascular fragility and friability. Full article
(This article belongs to the Section Molecular and Translational Medicine)
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46 pages, 7349 KB  
Review
Convergence of Thermistor Materials and Focal Plane Arrays in Uncooled Microbolometers: Trends and Perspectives
by Bo Wang, Xuewei Zhao, Tianyu Dong, Ben Li, Fan Zhang, Jiale Su, Yuhui Ren, Xiangliang Duan, Hongxiao Lin, Yuanhao Miao and Henry H. Radamson
Nanomaterials 2025, 15(17), 1316; https://doi.org/10.3390/nano15171316 - 27 Aug 2025
Viewed by 1309
Abstract
Uncooled microbolometers play a pivotal role in infrared detection owing to their compactness, low power consumption, and cost-effectiveness. This review comprehensively summarizes recent progress in thermistor materials and focal plane arrays (FPAs), highlighting improvements in sensitivity and integration. Vanadium oxide (VOx) [...] Read more.
Uncooled microbolometers play a pivotal role in infrared detection owing to their compactness, low power consumption, and cost-effectiveness. This review comprehensively summarizes recent progress in thermistor materials and focal plane arrays (FPAs), highlighting improvements in sensitivity and integration. Vanadium oxide (VOx) remains predominant, with Al-doped films via atomic layer deposition (ALD) achieving a temperature coefficient of resistance (TCR) of −4.2%/K and significant 1/f noise reduction when combined with single-walled carbon nanotubes (SWCNTs). Silicon-based materials, such as phosphorus-doped hydrogenated amorphous silicon (α-Si:H), exhibit a TCR exceeding −5%/K, while titanium oxide (TiOx) attains TCR values up to −7.2%/K through ALD and annealing. Emerging materials including GeSn alloys and semiconducting SWCNT networks show promise, with SWCNTs achieving a TCR of −6.5%/K and noise equivalent power (NEP) as low as 1.2 mW/√Hz. Advances in FPA technology feature pixel pitches reduced to 6 μm enabled by vertical nanotube thermal isolation, alongside the 3D heterogeneous integration of single-crystalline Si-based materials with readout circuits, yielding improved fill factors and responsivity. State-of-the-art VOx-based FPAs demonstrate noise equivalent temperature differences (NETD) below 30 mK and specific detectivity (D*) near 2 × 1010 cm⋅Hz 1/2/W. Future advancements will leverage materials-driven innovation (e.g., GeSn/SWCNT composites) and process optimization (e.g., plasma-enhanced ALD) to enable ultra-high-resolution imaging in both civil and military applications. This review underscores the central role of material innovation and system optimization in propelling microbolometer technology toward ultra-high resolution, high sensitivity, high reliability, and broad applicability. Full article
(This article belongs to the Section Nanoelectronics, Nanosensors and Devices)
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24 pages, 7031 KB  
Article
Precision Blank Development for Hydro-Formed Aerospace Components via Inverse Finite Element Analysis
by Vladimir V. Mironenko, Roman V. Kononenko, Alexey S. Govorkov, Evgeniy Y. Remshev, Viktor V. Kondratiev, Yulia I. Karlina, Vitaliy A. Gladkikh and Antonina I. Karlina
Appl. Sci. 2025, 15(16), 9028; https://doi.org/10.3390/app15169028 - 15 Aug 2025
Viewed by 685
Abstract
The present article provides an abstract overview of the issue of optimal blank searching for integral parts utilized in complex engineering projects, including those pertaining to the fabrication of machine, ship, and aircraft components. The manufacturing process for these components is intricate and [...] Read more.
The present article provides an abstract overview of the issue of optimal blank searching for integral parts utilized in complex engineering projects, including those pertaining to the fabrication of machine, ship, and aircraft components. The manufacturing process for these components is intricate and necessitates meticulous precision and strict adherence to the design model. Conventional blank calculation techniques are marred by substantial inaccuracies. The present research proposes and verifies an effective method based on the reverse solution of a mathematical problem. The focal point of this study is the aerodynamic curvature of aluminum alloys belonging to the Al–Mg–Mn family. The formation of the object is achieved through the employment of a hydroelastomer press of the QFC (Quintus Technologies) type. The forming process is simulated using PAM-STAMP software, developed by the French company ESI Group. The objective of the present study is to ascertain the optimal configuration of the blank by optimizing the discrepancy between the dynamic calculations and the design model using sweep contours. The resulting new shape of the part allows for the formation of parts with minimal deviation from their design contours. Full article
(This article belongs to the Section Aerospace Science and Engineering)
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17 pages, 17722 KB  
Article
Direct Glass-to-Metal Welding by Femtosecond Laser Pulse Bursts: II, Enhancing the Weld Between Glass and Polished Metal Surfaces
by Qingfeng Li, Fei Luo, Gabor Matthäus, David Sohr and Stefan Nolte
Nanomaterials 2025, 15(16), 1215; https://doi.org/10.3390/nano15161215 - 8 Aug 2025
Cited by 1 | Viewed by 960
Abstract
We present a comprehensive study on the femtosecond laser direct welding of glass and metal, focusing on optimizing processing parameters and understanding the influence of material properties and beam shaping on welding quality. Using microscopy, we identified optimal pulse energy, focal position, and [...] Read more.
We present a comprehensive study on the femtosecond laser direct welding of glass and metal, focusing on optimizing processing parameters and understanding the influence of material properties and beam shaping on welding quality. Using microscopy, we identified optimal pulse energy, focal position, and line-spacing for achieving high-quality welds. We further investigated the effects of laser beam shaping and material property differences in various glass-to-metal pairs, including borosilicate, fused silica, and Zerodur glasses welded with mirror-polished metals such as Cu, Mo, Al, Ti, and AISI316 steel. Our results show that Ti and AISI316 steel exhibit the lowest adhesion to borosilicate and fused silica glasses, while Zerodur glass achieves good adhesion with all tested metals. To understand the weldability differences among material pairs, we employed a time-dependent finite-element method to analyze the laser heating-induced thermal stress. Our findings indicate that the welding quality is significantly influenced by the choice of materials and beam shaping, with the vortex beam showing potential for improved welding outcomes. This study provides valuable insights for optimizing glass-to-metal welding processes for various industrial applications. Full article
(This article belongs to the Special Issue Ultrafast Laser Micro-Nano Welding: From Principles to Applications)
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17 pages, 927 KB  
Systematic Review
The Impact of Strength Changes on Active Function Following Botulinum Neurotoxin-A (BoNT-A): A Systematic Review
by Renée Gill, Megan Banky, Zonghan Yang, Pablo Medina Mena, Chi Ching Angie Woo, Adam Bryant, John Olver, Elizabeth Moore and Gavin Williams
Toxins 2025, 17(8), 362; https://doi.org/10.3390/toxins17080362 - 23 Jul 2025
Viewed by 1304
Abstract
Botulinum neurotoxin-A (BoNT-A) injections are effective in reducing focal limb spasticity; however, their impact on strength and active function needs to be established. This review was a secondary analysis aimed at evaluating changes to active function in the context of muscle strength changes [...] Read more.
Botulinum neurotoxin-A (BoNT-A) injections are effective in reducing focal limb spasticity; however, their impact on strength and active function needs to be established. This review was a secondary analysis aimed at evaluating changes to active function in the context of muscle strength changes following BoNT-A intramuscular injection for adult upper and lower limb spasticity. The original review searched eight databases (CINAHL, Cochrane Central Register of Controlled Trials (CENTRAL), Embase, Google Scholar, MEDLINE, PEDro, PubMed, Web of Science) and was conducted with methodology that followed the Preferred Reporting Items for Systematic Reviews and Meta-Analyses (PRISMA) guidelines as described in section 6.2 of Gill et al. For this secondary analysis, no databases were searched; only further data were extracted. The current and preceding review were registered in the Prospective Register of Systematic Reviews (PROSPERO: CRD42022315241). Twenty studies were screened for inclusion, and three studies were excluded because active function was not assessed in all participants. Seventeen studies (677 participants) met the inclusion criteria for analysis. Quality was examined using the PEDro scale and modified Downs and Black checklist and rated as fair to good. Pre- and post-BoNT-A injection strength (agonist, antagonist, and global), active function (activity), participation, and quality-of-life outcomes at short-, mid-, and long-term time points were extracted and analysed. Significant heterogeneity and limited responsiveness in strength and active function outcome measures limited the ability to determine whether changes in strength mediate an effect on active function. Further, variability in BoNT-A type and dose, adjunctive therapies provided, and variability in reporting limited analyses. Overall, no clear relationship existed between the change in muscle strength and active function following BoNT-A injections to the upper and lower limbs for focal spasticity in adult-onset neurological conditions. Full article
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14 pages, 4060 KB  
Article
A Novel Method to Predict Phase Fraction Based on the Solidification Time on the Cooling Curve
by Junfeng Xu, Yindong Fang, Tian Yang and Changlin Yang
Metals 2025, 15(6), 652; https://doi.org/10.3390/met15060652 - 11 Jun 2025
Viewed by 1074
Abstract
The phase fraction plays a critical role in determining the solidification characteristics of metallic alloys. In this study, we propose a novel method (fs = (ttl)/(tstl)) for estimating the phase [...] Read more.
The phase fraction plays a critical role in determining the solidification characteristics of metallic alloys. In this study, we propose a novel method (fs = (ttl)/(tstl)) for estimating the phase fraction based on the solidification time in cooling curves. This method was validated through an experimental analysis of Al-18 wt%Cu and Fe42Ni42B16 alloys, where the phase fractions derived from cooling curves were compared with quantitative microstructure evaluations using computer-aided image analysis and the box-counting method. Then, a comparison between the analysis using the present novel method and Newtonian thermal analysis demonstrates good agreement between the results. The present method is easier to operate, since it does not need derivative and integral operations as in Newtonian thermal analysis. In addition, based on the characteristics of the cooling curve, we also found two other relationships—V/Rc = DTc and RΔt = constant, where V is the solidification rate, Rc is the recalescence rate, D is the diameter of the focal area of the pyrometer, ΔTc is the recalescence height, R is the cooling rate, and Δt is the solidification plateau time. These findings establish an operational framework for quantifying phase fractions and solidification rates in rapid solidification. Full article
(This article belongs to the Special Issue Research on Eutectic Alloys)
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17 pages, 9212 KB  
Article
Monolithically Integrated THz Detectors Based on High-Electron-Mobility Transistors
by Adam Rämer, Edoardo Negri, Eugen Dischke, Serguei Chevtchenko, Hossein Yazdani, Lars Schellhase, Viktor Krozer and Wolfgang Heinrich
Sensors 2025, 25(11), 3539; https://doi.org/10.3390/s25113539 - 4 Jun 2025
Viewed by 861
Abstract
We present THz direct detectors based on an AlGaN/GaN high electron mobility transistor (HEMT), featuring excellent optical sensitivity and low noise-equivalent power (NEP). These detectors are monolithically integrated with various antenna designs and exhibit state-of-the-art performance at room temperature. Their architecture enables straightforward [...] Read more.
We present THz direct detectors based on an AlGaN/GaN high electron mobility transistor (HEMT), featuring excellent optical sensitivity and low noise-equivalent power (NEP). These detectors are monolithically integrated with various antenna designs and exhibit state-of-the-art performance at room temperature. Their architecture enables straightforward scaling to two-dimensional formats, paving the way for terahertz focal plane arrays (FPAs). In particular, for one detector type, a fully realized THz FPA has been demonstrated in this paper. Theoretical and experimental characterizations are provided for both single-pixel detectors (0.1–1.5 THz) and the FPA (0.1–1.1 THz). The broadband single detectors achieve optical sensitivities exceeding 20 mA/W up to 1 THz and NEP values below 100 pW/Hz. The best optical NEP is below 10 pW/Hz at 175 GHz. The reported sensitivity and NEP values were achieved including antenna and optical coupling losses, underlining the excellent overall performance of the detectors. Full article
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10 pages, 3266 KB  
Article
Extended Shortwave Infrared T2SL Detector Based on AlAsSb/GaSb Barrier Optimization
by Jing Yu, Yuegang Fu, Lidan Lu, Weiqiang Chen, Jianzhen Ou and Lianqing Zhu
Micromachines 2025, 16(5), 575; https://doi.org/10.3390/mi16050575 - 14 May 2025
Viewed by 860
Abstract
Extended shortwave infrared (eSWIR) detectors operating at high temperatures are widely utilized in planetary science. A high-performance eSWIR based on pBin InAs/GaSb/AlSb type-II superlattice (T2SL) grown on a GaSb substrate is demonstrated. It achieves the optimization of the device’s optoelectronic performance by adjusting [...] Read more.
Extended shortwave infrared (eSWIR) detectors operating at high temperatures are widely utilized in planetary science. A high-performance eSWIR based on pBin InAs/GaSb/AlSb type-II superlattice (T2SL) grown on a GaSb substrate is demonstrated. It achieves the optimization of the device’s optoelectronic performance by adjusting the p-type doping concentration in the AlAs0.1Sb0.9/GaSb barrier. Experimental and TCAD simulation results demonstrate that both the device’s dark current and responsivity grow as the doping concentration rises. Here, the bulk dark current density and bulk differential resistance area are extracted to calculate the bulk detectivity for evaluating the photoelectric performance of the device. When the barrier concentration is 5 × 1016 cm−3, the bulk detectivity is 2.1 × 1011 cm·Hz1/2/W, which is 256% higher than the concentration of 1.5 × 1018 cm−3. Moreover, at 300 K (−10 mV), the 100% cutoff wavelength of the device is 1.9 μm, the dark current density is 9.48 × 10−6 A/cm2, and the peak specific detectivity is 7.59 × 1010 cm·Hz1/2/W (at 1.6 μm). An eSWIR focal plane array (FPA) detector with a 320 × 256 array scale was fabricated for this purpose. It demonstrates a remarkably low blind pixel rate of 0.02% and exhibits an excellent imaging quality at room temperature, indicating its vast potential for applications in infrared imaging. Full article
(This article belongs to the Special Issue Integrated Photonics and Optoelectronics, 2nd Edition)
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25 pages, 9676 KB  
Article
You Only Look Once–Aluminum: A Detection Model for Complex Aluminum Surface Defects Based on Improved YOLOv8
by Jiashu Han, Huiye Chen, Yitong Ding, Shudong Zhuang, Chengyu Zhou and Hua Chen
Symmetry 2025, 17(5), 724; https://doi.org/10.3390/sym17050724 - 9 May 2025
Viewed by 1310
Abstract
Detecting aluminum defects in industrial environments presents significant challenges related to low-resolution images, subtle damage features, and an imbalance between easy and difficult samples. The You Only Look Once–Aluminum (YOLO-AL) algorithm proposed in this paper addresses these challenges. Firstly, to enhance the model’s [...] Read more.
Detecting aluminum defects in industrial environments presents significant challenges related to low-resolution images, subtle damage features, and an imbalance between easy and difficult samples. The You Only Look Once–Aluminum (YOLO-AL) algorithm proposed in this paper addresses these challenges. Firstly, to enhance the model’s performance on low-resolution images and small object detection, as well as to improve its flexibility and adaptability, C2f-US replaces the first two CSP bottleneck with 2 Convolutions (C2f) layers in the original Backbone network. Secondly, to boost multi-scale context capture and strip defect detection, a CPMSCA mechanism with a class-symmetric structure is proposed and integrated at the end of the Backbone network. Thirdly, to efficiently capture both high-level semantics and low-level spatial details, and improve detection of complex aluminum surface defects, ODE-RepGFPN is introduced to replace the entire Neck network. Finally, to address the imbalance between hard and easy samples, Focaler-WIoU is proposed. Extensive experiments conducted on the publicly available AliCloud dataset (APDDD) demonstrate that YOLO-AL achieves 86.5%, 77.8%, and 81.5% for Precision, Recall, and mAP@0.5, respectively, surpassing both the baseline model and other state-of-the-art methods. The model can be integrated with an industrial camera system for the automated inspection of aluminum profiles in a production environment. Full article
(This article belongs to the Special Issue Symmetry/Asymmetry in Image Processing and Computer Vision)
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15 pages, 4731 KB  
Article
Pharmacological Targeting of the NMDAR/TRPM4 Death Signaling Complex with a TwinF Interface Inhibitor Prevents Excitotoxicity-Associated Dendritic Blebbing and Organelle Damage
by Omar A. Ramírez, Andrea Hellwig, Zihong Zhang and Hilmar Bading
Cells 2025, 14(3), 195; https://doi.org/10.3390/cells14030195 - 28 Jan 2025
Cited by 2 | Viewed by 1893
Abstract
Focal swellings of dendrites (“dendritic blebbing”) together with structural damage of mitochondria and the endoplasmic reticulum (ER) are morphological hallmarks of glutamate neurotoxicity, also known as excitotoxicity. These pathological alterations are generally thought to be caused by the so-called “overactivation” of N-methyl-D-aspartate receptors [...] Read more.
Focal swellings of dendrites (“dendritic blebbing”) together with structural damage of mitochondria and the endoplasmic reticulum (ER) are morphological hallmarks of glutamate neurotoxicity, also known as excitotoxicity. These pathological alterations are generally thought to be caused by the so-called “overactivation” of N-methyl-D-aspartate receptors (NMDARs). Here, we demonstrate that the activation of extrasynaptic NMDARs, specifically when forming a protein–protein complex with TRPM4, drives these pathological traits. In contrast, strong activation of synaptic NMDARs fails to induce cell damage despite evoking plateau-type calcium signals that are comparable to those generated by activation of the NMDAR/TRPM4 complex, indicating that high intracellular calcium levels per se are not toxic to neurons. Using confocal laser scanning microscopy and transmission electron microscopy, we show that disrupting the NMDAR/TRPM4 complex using the recently discovered small-molecule TwinF interface inhibitor FP802 inhibits the NMDA-induced neurotoxicity-associated dendritic blebbing and structural damage to mitochondria and the ER. It also prevents, at least in part, the disruption of ER–mitochondria contact sites. These findings establish the NMDAR/TRPM4 complex as the trigger for the structural damage of dendrites and intracellular organelles associated with excitotoxicity. They also suggest that activation of the NMDAR/TRPM4 complex, in addition to inducing high-amplitude, plateau-type calcium signals, generates a second signal required for glutamate neurotoxicity (“two-hit hypothesis”). As structural damage to organelles, particularly mitochondria, is a common feature of many human neurodegenerative diseases, including Alzheimer’s disease and amyotrophic lateral sclerosis (ALS), TwinF interface inhibitors have the potential to provide neuroprotection across a broad spectrum of these diseases. Full article
(This article belongs to the Collection Membrane Damage and Repair in Organelles)
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13 pages, 5099 KB  
Article
Effect of Cold Deformation on the Microstructural and Property Uniformity of Al2O3/Cu Composites
by Song Liu, Shaolin Li, Kexing Song, Xiuhua Guo, Hao Song, Keke Qi and Fuxiao Chen
Materials 2025, 18(1), 125; https://doi.org/10.3390/ma18010125 - 31 Dec 2024
Cited by 1 | Viewed by 955
Abstract
Copper matrix composites (Cu-MCs) have garnered significant attention due to their exceptional electrical, wear-resistant, and mechanical properties. Among them, Al2O3/Cu composites, reinforced with Al2O3, are a focal point in the field of high-strength, high-conductivity copper [...] Read more.
Copper matrix composites (Cu-MCs) have garnered significant attention due to their exceptional electrical, wear-resistant, and mechanical properties. Among them, Al2O3/Cu composites, reinforced with Al2O3, are a focal point in the field of high-strength, high-conductivity copper alloys, owing to their high strength, excellent electrical conductivity, and superior resistance to high-temperature softening. Cold deformation is an effective method for enhancing the mechanical properties of Al2O3/Cu composites. However, during cold deformation of large-cross-sectional Al2O3/Cu composites, the inhomogeneity in microstructure and properties induced by varying stress states cannot be overlooked. In this study, cold deformation of 1.12 wt% Al2O3/Cu large-cross-sectional composites was performed using a rolling process, coupled with finite element numerical simulations, to investigate the distribution characteristics of microstructure and properties during the rolling process. The results indicate that under cold deformation, the hardness of the material increases linearly from the surface layer to the core, while the change in electrical conductivity is minimal. The increase in hardness is closely related to variations in dislocation density and grain size, with dislocation density being the dominant strengthening mechanism. Quantitative analysis reveals that strain inhomogeneity during cold deformation is the primary cause of microstructural differences, leading to variations in mechanical properties at different positions. This study provides a theoretical basis for understanding the inhomogeneity of cold deformation in large-sized Al2O3/Cu composites and for controlling their microstructure–property relationships. Full article
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33 pages, 986 KB  
Review
Rasmussen Encephalitis: Clinical Features, Pathophysiology, and Management Strategies—A Comprehensive Literature Review
by Ana Leticia Fornari Caprara, Jamir Pitton Rissardo and Eric P. Nagele
Medicina 2024, 60(11), 1858; https://doi.org/10.3390/medicina60111858 - 12 Nov 2024
Cited by 4 | Viewed by 7390
Abstract
Rasmussen encephalitis (RE) is a rare and progressive form of chronic encephalitis that typically affects one hemisphere of the brain and primarily occurs in pediatric individuals. The current study aims to narratively review the literature about RE, including historical information, pathophysiology, and management [...] Read more.
Rasmussen encephalitis (RE) is a rare and progressive form of chronic encephalitis that typically affects one hemisphere of the brain and primarily occurs in pediatric individuals. The current study aims to narratively review the literature about RE, including historical information, pathophysiology, and management of this condition. RE often occurs in individuals with normal development, and it is estimated that only a few new cases are identified each year in epilepsy centers. Approximately 10% of cases also occur in adolescents and adults. The hallmark feature of RE is drug-resistant focal seizures that can manifest as epilepsia partialis continua. Also, patients with RE usually develop motor and cognitive impairment throughout the years. Neuroimaging studies show progressive damage to the affected hemisphere, while histopathological examination reveals T-cell-dominated encephalitis with activated microglial cells and reactive astrogliosis. The current therapy guidelines suggest cerebral hemispherotomy is the most recommended treatment for seizures in RE, although significant neurological dysfunction can occur. Another option is pharmacological management with antiseizure medications and immunomodulatory agents. No significant progress has been made in understanding the pathophysiology of this condition in the last decades, especially regarding genetics. Notably, RE diagnosis still depends on the criteria established by Bien et al., and the accuracy can be limited and include genetically different individuals, leading to unexpected responses to management. Full article
(This article belongs to the Section Neurology)
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18 pages, 8137 KB  
Article
Precision Manufacturing in China of Replication Mandrels for Ni-Based Monolithic Wolter-I X-ray Mirror Mandrels
by Jiadai Xue, Bo Wang, Qiuyan Liao, Kaiji Wu, Yutao Liu, Yangong Wu, Wentao Chen, Zheng Qiao, Yuan Jin, Fei Ding, Dianlong Wang, Langping Wang, Guo Li, Yanji Yang and Yong Chen
Aerospace 2024, 11(10), 849; https://doi.org/10.3390/aerospace11100849 - 15 Oct 2024
Cited by 3 | Viewed by 1876
Abstract
The X-ray satellite “Einstein Probe” of the Chinese Academy of Sciences (CAS) was successfully launched on 9 January 2024 at 15:03 Beijing Time from the Xichang Satellite Launch Center in China with a “Long March-2C” rocket. The Einstein Probe is equipped with two [...] Read more.
The X-ray satellite “Einstein Probe” of the Chinese Academy of Sciences (CAS) was successfully launched on 9 January 2024 at 15:03 Beijing Time from the Xichang Satellite Launch Center in China with a “Long March-2C” rocket. The Einstein Probe is equipped with two scientific X-ray telescopes. One is the Wide-field X-ray Telescope (WXT), which uses lobster-eye optics. The other is the Follow-up X-ray Telescope (FXT), a Wolter-I type telescope. These telescopes are designed to study the universe for high-energy X-rays associated with transient high-energy phenomena. The FXT consists of two modules based on 54 thin X-ray Wolter-I grazing incidence Ni-replicated mirrors produced by the Italian Media Lario company, as contributions from the European Space Agency and the Max Planck Institute for Extraterrestrial Physics (MPE), which also provided the focal-plane detectors. Meanwhile, the Institute of High Energy Physics (IHEP), together with the Harbin Institute of Technology and Xi’an Institute of Optics and Precision Mechanics, has also completed the development and production of the structural and thermal model (STM), qualification model (QM) and flight model (FM) of FXT mirrors for the Einstein Probe (EP) satellites for demonstration purposes. This paper introduces the precision manufacturing adopted in China of Wolter-I X-ray mirror mandrels similar to those used for the EP-FXT payload. Moreover, the adopted electroformed nickel replication process, based on a chemical nickel–phosphorus alloy, is reported. The final results show that the surface of the produced mandrels after demolding and the internal surface of the mirrors have been super polished to the roughness level better than 0.3 nm RMS and the surface accuracy is better than 0.2 μm, and the mirror angular resolution for single mirror shells may be as good as 17.3 arcsec HPD (Half Power Diameter), 198 arcsec W90 (90% Energy Width) @1.49 keV (Al-K line). These results demonstrate the reliability and advancement of the process. As the first efficient X-ray-focusing optics manufacturing chain established in China, we successfully developed the first focusing mirror prototype that could be used for future X-ray satellite payloads. Full article
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17 pages, 6145 KB  
Article
Laser Machining at High ∼PW/cm2 Intensity and High Throughput
by Nan Zheng, Ričardas Buividas, Hsin-Hui Huang, Dominyka Stonytė, Suresh Palanisamy, Tomas Katkus, Maciej Kretkowski, Paul R. Stoddart and Saulius Juodkazis
Photonics 2024, 11(7), 598; https://doi.org/10.3390/photonics11070598 - 26 Jun 2024
Cited by 5 | Viewed by 3329
Abstract
Laser machining by ultra-short (sub-ps) pulses at high intensity offers high precision, high throughput in terms of area or volume per unit time, and flexibility to adapt processing protocols to different materials on the same workpiece. Here, we consider the challenge of optimization [...] Read more.
Laser machining by ultra-short (sub-ps) pulses at high intensity offers high precision, high throughput in terms of area or volume per unit time, and flexibility to adapt processing protocols to different materials on the same workpiece. Here, we consider the challenge of optimization for high throughput: how to use the maximum available laser power and larger focal spots for larger ablation volumes by implementing a fast scan. This implies the use of high-intensity pulses approaching ∼PW/cm2 at the threshold where tunneling ionization starts to contribute to overall ionization. A custom laser micromachining setup was developed and built to enable high speed, large-area processing, and easy system reconfiguration for different tasks. The main components include the laser, stages, scanners, control system, and software. Machining of metals such as Cu, Al, or stainless steel and fused silica surfaces at high fluence and high exposure doses at high scan speeds up to 3 m/s were tested for the fluence scaling of ablation volume, which was found to be linear. The largest material removal rate was 10 mm3/min for Cu and 20 mm3/min for Al at the maximum power 80 W (25 J/cm2 per pulse). Modified surfaces are color-classified for their appearance, which is dependent on surface roughness and chemical modification. Such color-coding can be used as a feedback parameter for industrial process control. Full article
(This article belongs to the Special Issue Advanced Photonic Sensing and Measurement II)
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13 pages, 6001 KB  
Article
Comparison of STP and TP Modes of Wire and Arc Additive Manufacturing of Aluminum–Magnesium Alloys: Forming, Microstructures and Mechanical Properties
by Qiang Zhu, Ping Yao and Huan Li
Metals 2024, 14(5), 549; https://doi.org/10.3390/met14050549 - 7 May 2024
Cited by 1 | Viewed by 1724
Abstract
Aluminum–magnesium (Al–Mg) alloys, known for their lightweight properties, are extensively utilized and crucial in the advancement of wire and arc additive manufacturing (WAAM) for direct high-quality printing—a focal point in additive manufacturing research. This study employed 1.2 mm ER5356 welding wire as the [...] Read more.
Aluminum–magnesium (Al–Mg) alloys, known for their lightweight properties, are extensively utilized and crucial in the advancement of wire and arc additive manufacturing (WAAM) for direct high-quality printing—a focal point in additive manufacturing research. This study employed 1.2 mm ER5356 welding wire as the raw material to fabricate two sets of 30-layer thin-walled structures. These sets were manufactured using two distinct welding modes, speed-twin pulse (STP) and twin pulse (TP). Comparative evaluations of the surface quality, microstructures, and mechanical properties of the two sets of samples indicated that both the STP and TP modes were suitable for the WAAM of Al–Mg alloys. Analyses of grain growth in the melt pools of both sample sets revealed a non-preferential grain orientation, with a mixed arrangement of equiaxed and columnar grains. The STP mode notably achieved a refined surface finish, a reduced grain size, and a slight increase in tensile strength compared to the TP mode. From the comparison of the tensile data at the bottom, middle, and top of the two groups of samples, the additive manufacturing process in the STP mode was more stable. Full article
(This article belongs to the Special Issue Additive Manufacturing of Light Metal Alloys)
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