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Keywords = CFDs

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15 pages, 3789 KB  
Article
The Effect of Injection Parameters on Drug Distribution for Spinal Anesthesia: A Numerical Approach
by Mürsel Kahveci and Levent Uğur
J. Clin. Med. 2025, 14(17), 6236; https://doi.org/10.3390/jcm14176236 (registering DOI) - 3 Sep 2025
Abstract
Background: Spinal anesthesia is a widely used technique for pain control in surgical procedures, requiring effective drug distribution within the cerebrospinal fluid (CSF) for optimal outcomes. The distribution is influenced by injection parameters such as needle diameter and injection speed, which, if not [...] Read more.
Background: Spinal anesthesia is a widely used technique for pain control in surgical procedures, requiring effective drug distribution within the cerebrospinal fluid (CSF) for optimal outcomes. The distribution is influenced by injection parameters such as needle diameter and injection speed, which, if not optimized, can reduce efficacy or cause side effects. This study investigates how these parameters affect drug distribution in the CSF using computational fluid dynamics (CFD). Material Methods: An anatomically accurate three-dimensional model of the CSF space was created using MRI data. Simulations were performed using three needle tips (22 G, 25 G, 27 G) and different injection rates at the L4–L5 vertebral level. The model included physiological CSF oscillations from cardiac and respiratory cycles. Drug dispersion was analyzed in terms of spatial distribution and concentration changes over time. Results: The findings obtained show that the combination of a large-gauge needle (22G) and high injection speed provides wider distribution within the CSF and more effective transport to the cranial regions. On the other hand, with a small-gauge needle (27G) and low injection speed, the drug remained more localized, and access to the upper spinal regions was limited. Additional parameters such as injection duration, direction, and flush applications were also observed to significantly affect distribution. Conclusions: CFD modeling reveals that injection parameters significantly affect drug dispersion patterns in spinal anesthesia. Optimizing these parameters may improve therapeutic outcomes and reduce complications. The model provides a foundation for developing personalized intrathecal injection protocols. Full article
(This article belongs to the Section Anesthesiology)
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16 pages, 6278 KB  
Article
Increasing Residence Time in Random Packed Beds of Spheres with a Helical Flow Deflector
by Maciej Marek
Processes 2025, 13(9), 2828; https://doi.org/10.3390/pr13092828 - 3 Sep 2025
Abstract
Random packed beds (RPBs) of various particles are widely used in chemical reactors to enhance the contact between the reactants or the catalyst. This numerical study investigates the prospects of using a helical flow deflector spanning the whole cross-section of the reactor and [...] Read more.
Random packed beds (RPBs) of various particles are widely used in chemical reactors to enhance the contact between the reactants or the catalyst. This numerical study investigates the prospects of using a helical flow deflector spanning the whole cross-section of the reactor and the height of the random packing to control residence time distribution (RTD) in RPBs of spherical particles. The packed bed geometry is generated via sequential particle deposition, while flow equations are solved for the real geometry of the packing without additional modelling terms. The results demonstrate that in laminar conditions the flow deflector significantly increases flow tortuosity and residence time (even a few times for small helix pitches) when the effective velocity in the RPB is kept fixed. The relationship between the helix pitch and tortuosity, pressure drop, and RTD is quantified, revealing that residence time scale similarly to tortuosity while the increase in pressure drop is more pronounced. The study provides a validated framework for optimising helical deflector designs in RPBs (at least in the laminar regime), with implications for reactor efficiency. Full article
(This article belongs to the Section Chemical Processes and Systems)
20 pages, 2760 KB  
Article
A Rapid Prediction Model of Three-Dimensional Ice Accretion on Rotorcraft in Hover Flight
by Weibin Li, Fan Liu, Dazhi Zhao, Xingda Cui, Zhongyun Xiao and Kaicheng Li
Aerospace 2025, 12(9), 795; https://doi.org/10.3390/aerospace12090795 (registering DOI) - 3 Sep 2025
Abstract
Helicopters often operate at altitudes where cloud activity is prevalent, making them susceptible to icing hazards. Accurate and rapid prediction of ice accretion on rotors is crucial for expanding helicopter flight capabilities and enhancing flight safety. In this paper, we first introduce an [...] Read more.
Helicopters often operate at altitudes where cloud activity is prevalent, making them susceptible to icing hazards. Accurate and rapid prediction of ice accretion on rotors is crucial for expanding helicopter flight capabilities and enhancing flight safety. In this paper, we first introduce an improved 3-D ice accretion simulation method that accurately models runback water characteristics by considering factors such as control volume size, runback water speed, and direction. This method precisely calculates the ice accretion mass and runback water distribution. Building upon this foundation, we then present a rapid ice accretion prediction model, designed to overcome the time-consuming nature of traditional CFD frameworks. In the experimental section, our simulation methodology is applied to a hovering UH-1H rotor. A comparative analysis with experimental results reveals that the maximum absolute ice thickness error remains below 3 mm, demonstrating satisfactory computational accuracy of the proposed approach. Moreover, we demonstrate the model’s rapid prediction capabilities (achieving within a computational time of 2.66 s and a maximum ice thickness error of 7.2 mm) and implement multi-parameter predictions. Full article
(This article belongs to the Section Aeronautics)
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14 pages, 2546 KB  
Article
Impact of Lens Angle and Nozzle Geometry on Aerodynamic Focusing: A Numerical Study
by Apolo Vannavong, Harrison Griffin, Xiaoliang Wang and Mustafa Hadj-Nacer
Atmosphere 2025, 16(9), 1049; https://doi.org/10.3390/atmos16091049 - 3 Sep 2025
Abstract
Straight-edge thin plate orifices (90° half-angle) are used as the focusing elements in most aerodynamic lenses. They are simple to fabricate and have fewer boundary-layer effects as compared to other geometries, such as capillaries and converging and diverging orifices. This study presents the [...] Read more.
Straight-edge thin plate orifices (90° half-angle) are used as the focusing elements in most aerodynamic lenses. They are simple to fabricate and have fewer boundary-layer effects as compared to other geometries, such as capillaries and converging and diverging orifices. This study presents the first systematic evaluation of lens focusing performance across a wide range of half-angles. Computational fluid dynamics (CFD) simulations and Lagrangian particle tracking were used to investigate aerodynamic focusing of converging, straight-edge, and diverging orifices with half-angles ranging from 30° to 150° at two Reynolds numbers (50 and 100) and three Mach numbers (0.03, 0.1, and 0.3). The results show that the optimal Stokes number for near-axis particles has small differences between the straight-edge orifice and the converging or diverging orifices, indicating small changes in focusing behavior for different orifice geometries. This study further optimized exit nozzle dimensions to enhance focusing. Several nozzle radial aspect ratios and nozzle constriction lengths were simulated in a two-dimensional axisymmetric domain. The optimal geometry was identified for generating the least divergent particle beams and maintaining the highest transmission efficiencies for 10 nm–10 μm particles. Identifying such a nozzle geometry is critical for future designs of more efficient aerodynamic focusing lenses. Full article
(This article belongs to the Section Aerosols)
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33 pages, 38564 KB  
Article
Developments in Drag Reduction Methods and Devices for Road Vehicles
by Michael Gerard Connolly, Alojz Ivankovic and Malachy J. O’Rourke
Appl. Sci. 2025, 15(17), 9693; https://doi.org/10.3390/app15179693 (registering DOI) - 3 Sep 2025
Abstract
This study presents new developments in novel drag reduction devices for road vehicles, focusing on the use of inflatable and alternative material rear drag reduction devices that employ both a single- and multi-cavity approach. The effectiveness of these devices is assessed through on-road [...] Read more.
This study presents new developments in novel drag reduction devices for road vehicles, focusing on the use of inflatable and alternative material rear drag reduction devices that employ both a single- and multi-cavity approach. The effectiveness of these devices is assessed through on-road testing using constant power measurements to evaluate the resulting drag reductions. Surface pressure measurements collected during testing are compared with CFD predictions, using both the RANS and HLES methods to evaluate how accurately pressure changes are modelled when the devices are fitted to the test vehicles. A novel method for analysing vehicle surface flow in real-world conditions is also introduced, involving the capture and processing of video-recorded tuft imagery to determine appropriate means and standard deviations for the surface flow behaviour. Additionally, the study presents the latest advancements in multi-cavity drag reduction device design, along with considerations on how such devices can significantly enhance the benefits of vehicle platooning. Full article
(This article belongs to the Section Mechanical Engineering)
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23 pages, 2635 KB  
Article
Pulmonary Function Prediction Method Based on Convolutional Surface Modeling and Computational Fluid Dynamics Simulation
by Xianhui Lian, Tianliang Hu, Songhua Ma and Dedong Ma
Healthcare 2025, 13(17), 2196; https://doi.org/10.3390/healthcare13172196 - 2 Sep 2025
Abstract
Purpose: The pulmonary function test holds significant clinical value in assessing the severity, prognosis, and treatment efficacy of respiratory diseases. However, the test is limited by patient compliance, thereby limiting its practical application. Moreover, it only reflects the current state of the patient [...] Read more.
Purpose: The pulmonary function test holds significant clinical value in assessing the severity, prognosis, and treatment efficacy of respiratory diseases. However, the test is limited by patient compliance, thereby limiting its practical application. Moreover, it only reflects the current state of the patient and cannot directly indicate future health trends or prognosis. Computational fluid dynamics (CFD), combined with airway models built from medical image data, can assist in analyzing a patient’s ventilation function, thus addressing the aforementioned issues. However, current airway models have shortcomings in accurately representing the structural features of a patient’s airway. Additionally, these models exhibit geometric defects such as low smoothness, topological errors, and noise, which further reduce their usability. This study generates airway skeletons based on CT data and, in combination with convolutional surface technology, proposes an individualized airway modeling method to solve these deficiencies. This study also provides a method for predicting a patient’s lung function based on the constructed airway model and using CFD simulation technology. This study also explores the application of this method in preoperative prediction of the required extent of airway expansion for patients with large airway stenosis. Methods: Based on airway skeleton data extracted from patient CT images, a personalized airway model is constructed using convolutional surface technology. The airway model is simulated according to the patient’s clinical statistical values of pulmonary function to obtain airway simulation data. Finally, a regression equation is constructed between the patient’s measured pulmonary function values and the airway simulation data to predict the patient’s pulmonary function values based on the airway simulation data. Results: To preliminarily demonstrate the above method, this study used the prediction of FEV1 in patients with large airway stenosis as an example for a proof-of-concept study. A linear regression model was constructed between the outlet flow rate from the simulation of the stenosed airway and the patient’s measured FEV1 values. The linear regression model achieved a prediction result of RMSE = 0.0246 and R2 = 0.9822 for the test set. Additionally, preoperative predictions were made for the degree of airway dilation needed for patients with large airway stenosis. According to the linear regression model, the proportion of airway radius expansion required at the stenotic position to achieve normal FEV1 was calculated as 72.86%. Conclusions: This study provides a method for predicting patient pulmonary function based on CFD simulation technology and convolutional surface technology. This approach addresses, to some extent, the limitations in pulmonary function testing and accuracy caused by patient compliance. Meanwhile, this study provides a method for preoperative evaluation of airway dilation therapy. Full article
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17 pages, 28878 KB  
Article
Design of Experiments Applied to the Analysis of an H-Darrieus Hydrokinetic Turbine with Augmentation Channels
by Angie J. Guevara Muñoz, Miguel. A. Rodriguez-Cabal, Edwin Chica, Daniel Sanin Villa and Diego Hincapié Zuluaga
Sci 2025, 7(3), 121; https://doi.org/10.3390/sci7030121 - 2 Sep 2025
Abstract
This study presents a general 3 × 5 × 5 factorial experimental design to maximize the Power Coefficient (Cp) of an H-Darrieus hydrokinetic turbine equipped with external accessories. Five accessory configurations (standard, cycloidal, flat plate, curve, and blocking plate), three solidity levels, and [...] Read more.
This study presents a general 3 × 5 × 5 factorial experimental design to maximize the Power Coefficient (Cp) of an H-Darrieus hydrokinetic turbine equipped with external accessories. Five accessory configurations (standard, cycloidal, flat plate, curve, and blocking plate), three solidity levels, and five Tip-Speed Ratio (TSR) levels were evaluated as main factors under the hypothesis that these factors significantly influence Cp. The data analyzed were obtained from numerical simulations, and their processing was conducted using Analysis of Variance (ANOVA), linear regression models, and response surfaces in the software programs Minitab 21 and RStudio V4.4.2. ANOVA makes it possible to determine the statistical significance of the effect of each factor and their interactions on the obtained Cp, identifying the accessories, TSR, and solidity that have the greatest impact on turbine performance. The results indicate that the optimal configuration to maximize Cp includes the flat-plate accessory, a solidity of 1.0, and a TSR of 3.2. From the linear regression models, mathematical relationships describing the system’s behavior were established, while the response surface analysis identified optimal operating conditions. These findings provide an effective tool for optimizing H-Darrieus turbine designs, highlighting the positive impact of accessories on performance improvement. Full article
(This article belongs to the Section Computer Sciences, Mathematics and AI)
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32 pages, 8209 KB  
Article
Hydraulic Response of Dam-Break Flood Waves to Converging Channel Geometries: A Numerical Investigation
by Amir Ghaderi, Hooman Shahini, Hossein Mohammadnezhad, Hossein Hamidifar and Jaan H. Pu
Water 2025, 17(17), 2593; https://doi.org/10.3390/w17172593 - 2 Sep 2025
Abstract
The topography of the flood path significantly influences the hydraulic characteristics of flood events, necessitating in-depth analysis to better understand the continuous dynamics during dam failure scenarios. These analyses are useful for the hydraulic evaluation of infrastructures downstream of a dam site. This [...] Read more.
The topography of the flood path significantly influences the hydraulic characteristics of flood events, necessitating in-depth analysis to better understand the continuous dynamics during dam failure scenarios. These analyses are useful for the hydraulic evaluation of infrastructures downstream of a dam site. This study examined the effects of four distinct converging configurations of guide-banks on the propagation of unsteady flow in a rectangular channel. The configurations studied included trapezoidal and crescent side contractions, as well as trapezoidal and crescent barriers located at the channel’s center, each with varying lengths and widths. Numerical simulations using computational fluid dynamics (CFD) simulation were validated against experimental data from the literature. The results reveal that the flow experienced a depth increase upon encountering converging geometries, leading to the formation of a hydraulic jump and the subsequent upstream progression of the resulting wave. The width of the obstacles and contractions had a marked influence on the flow profile. Increased channel contraction led to a more pronounced initial water elevation rise when the flood flow encountered the topography, resulting in a deeper reflected wave that propagated upstream at less time. The reflected wave increased the water elevations up to 0.64, 0.72, and 0.80 times the initial reservoir level (0.25 m), respectively, for cases with 33%, 50%, and 66% contraction ratios to the channel width (0.3 m). For the same cases at a certain time of t = 5.0 s, the reflected wave reached 1.1 m downstream, 0.5 m downstream, and 0.1 m upstream of the initial dam location. Waves generated by the trapezoidal configuration affected the upstream in less time than those formed by the crescent contraction. The length of the transitions or their placement (middle of/across the channel) did not significantly affect the flow profile upstream; however, within the converging zone, longer configurations resulted in a wider increased water elevation. Overall, the intensity of the hydraulic response can be related to one factor in all cases, namely, the convergence intensity of the flow lines as they entered the contractions. Full article
(This article belongs to the Special Issue Coastal Engineering and Fluid–Structure Interactions)
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30 pages, 8922 KB  
Article
Assessing Pedestrian Comfort in Dense Urban Areas Using CFD Simulations: A Study on Wind Angle and Building Height Variations
by Paulo Ulisses da Silva, Gustavo Bono and Marcelo Greco
Fluids 2025, 10(9), 233; https://doi.org/10.3390/fluids10090233 - 1 Sep 2025
Abstract
Pedestrian wind comfort is a critical factor in the design of sustainable and livable dense urban areas. This study systematically investigates the effects of surrounding building height and wind incidence angle on pedestrian-level wind conditions, analyzing a nine-building arrangement through validated Computational Fluid [...] Read more.
Pedestrian wind comfort is a critical factor in the design of sustainable and livable dense urban areas. This study systematically investigates the effects of surrounding building height and wind incidence angle on pedestrian-level wind conditions, analyzing a nine-building arrangement through validated Computational Fluid Dynamics (CFD) simulations. Scenarios included neighborhood heights varying from 0L to 6L and wind angles from 0° to 45°. The results reveal that wind angles aligned with urban canyons (0° case) induce a strong Venturi effect, creating hazardous conditions with Mean Velocity Ratio (MVR) peaks reaching 3.42. Conversely, an oblique 45° angle mitigates high speeds by promoting flow recirculation. While increasing neighborhood height generally intensifies channeling, the study also highlights that even an isolated building (0L case) can generate hazardous localized velocities due to flow separation around its corners. The Overall Mean Velocity Ratio (OMVR) analysis identifies that, among the studied cases, a 2L neighborhood height is the most tolerable configuration, striking a balance between sheltering and channeling effects. Ultimately, these findings highlight for urban planners the importance of analyzing diverse geometric configurations and wind scenarios, reinforcing the value of CFD as an essential tool for designing safer and more comfortable public spaces. Full article
(This article belongs to the Special Issue Computational Fluid Dynamics Applied to Transport Phenomena)
40 pages, 6391 KB  
Systematic Review
A Systematic Review of Technological Strategies to Improve Self-Starting in H-Type Darrieus VAWT
by Jorge-Saúl Gallegos-Molina and Ernesto Chavero-Navarrete
Sustainability 2025, 17(17), 7878; https://doi.org/10.3390/su17177878 - 1 Sep 2025
Abstract
The self-starting capability of straight-bladed H-type Darrieus Vertical Axis Wind Turbines (VAWTs) remains a major constraint for deployment, particularly in urban, low speed, and turbulent environments. We conducted a systematic review of technological strategies to improve self-starting, grouped into five categories: (1) aerodynamic [...] Read more.
The self-starting capability of straight-bladed H-type Darrieus Vertical Axis Wind Turbines (VAWTs) remains a major constraint for deployment, particularly in urban, low speed, and turbulent environments. We conducted a systematic review of technological strategies to improve self-starting, grouped into five categories: (1) aerodynamic airfoil design, (2) rotor configuration, (3) passive flow control, (4) active flow control, and (5) incident flow augmentation. Searches in Scopus and IEEE Xplore (last search 20 August 2025) covered the period from 2019 to 2026 and included peer-reviewed journal articles in English reporting experimental or numerical interventions on H-type Darrieus VAWTs with at least one start-up metric. From 1212 records, 53 studies met the eligibility after title/abstract screening and full-text assessment. Data were synthesized qualitatively using a comparative thematic approach, highlighting design parameters, operating conditions, and performance metrics (torque and power coefficients) during start-up. Quantitatively, studies reported typical start-up torque gains of 20–30% for airfoil optimization and passive devices, about 25% for incident-flow augmentation, and larger but less certain improvements (around 30%) for active control. Among the strategies, airfoil optimization and passive devices consistently improved start-up torque at low TSR with minimal added systems; rotor-configuration tuning and incident-flow devices further reduced start-up time where structural or siting constraints allowed; and active control showed the largest laboratory gains but with uncertain regarding energy and durability. However, limitations included heterogeneity in designs and metrics, predominance of 2D-Computational Fluid Dynamics (CFDs), and limited 3D/field validation restricted quantitative pooling. Risk of bias was assessed using an ad hoc matrix; overall certainty was rated as low to moderate due to limited validation and inconsistent uncertainty reporting. In conclusions, no single solution is universally optimal; hybrid strategies, combining optimized airfoils with targeted passive or active control, appear most promising. Future work should standardize start-up metrics, adopt validated 3D Fluid–Structure Interaction (FSI) models, and expand wind-tunnel/field trials. Full article
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24 pages, 5512 KB  
Article
Stability Evaluation of a Damaged Ship with Ice Accumulation in Arctic Regions
by Jiabin Tao, Wei Chai, Xiaonan Yang, Wenzhe Zhang, Chong Wang and Jianzhang Qi
J. Mar. Sci. Eng. 2025, 13(9), 1685; https://doi.org/10.3390/jmse13091685 - 1 Sep 2025
Abstract
The harsh environment in Arctic regions presents significant challenges to ship stability, particularly when ice accumulation and hull damage occur simultaneously, potentially increasing the risk of instability. This study addresses this critical issue by proposing a comprehensive stability assessment framework for ships operating [...] Read more.
The harsh environment in Arctic regions presents significant challenges to ship stability, particularly when ice accumulation and hull damage occur simultaneously, potentially increasing the risk of instability. This study addresses this critical issue by proposing a comprehensive stability assessment framework for ships operating in Arctic regions. Utilizing the DTMB-5415 ship model, the evaluation integrates both static and dynamic stability under combined ice accumulation and damage conditions. Firstly, an ice accumulation prediction model was developed to estimate ice accumulation over various durations. Subsequently, the static stability of damaged ships with ice accumulation was evaluated. Computational Fluid Dynamics (CFD) simulations were then conducted to calculate roll damping coefficients and analyze the effects of damage location and ice accumulation on free roll decay behavior. A single-degree-of-freedom (SDOF) roll motion model was constructed, incorporating roll damping coefficients and wave excitation moments to simulate roll responses in random wave environments. Extreme value prediction was employed to estimate the short-term extreme response distribution of roll motions. The results indicate that ship stability decreases significantly when ice accumulation and hull damage occur simultaneously. This integrated framework provides a systematic foundation for evaluating ship stability in the Arctic environment, specifically accounting for the combined effects of ice accretion and hull damage. Full article
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17 pages, 3877 KB  
Article
Numerical Elucidation on the Dynamic Behaviour of Non-Premixed Flame in Meso-Scale Combustors
by Muhammad Lutfi Abd Latif, Mohd Al-Hafiz Mohd Nawi, Mohammad Azrul Rizal Alias, Chu Yee Khor, Mohd Fathurrahman Kamarudin, Azri Hariz Roslan and Hazrin Jahidi Jaafar
Modelling 2025, 6(3), 94; https://doi.org/10.3390/modelling6030094 - 1 Sep 2025
Abstract
Meso-scale combustors face persistent challenges in sustaining stable combustion and efficient heat transfer due to high surface-to-volume ratios and attendant heat losses. In contrast, larger outlet diameters exhibit weaker recirculation and more diffused temperature zones, resulting in reduced combustion efficiency and thermal confinement. [...] Read more.
Meso-scale combustors face persistent challenges in sustaining stable combustion and efficient heat transfer due to high surface-to-volume ratios and attendant heat losses. In contrast, larger outlet diameters exhibit weaker recirculation and more diffused temperature zones, resulting in reduced combustion efficiency and thermal confinement. The behavior of non-premixed flames in meso-scale combustor has been investigated through a comprehensive numerical study, utilizing computational fluid dynamics (CFD) under stoichiometric natural gas (methane)–air conditions; three outlet configurations (6 mm, 8 mm, and 10 mm) were analysed to evaluate their impact on temperature behaviour, vortex flow, swirl intensity, and central recirculation zone (CRZ) formation. Among the tested geometries, the 6 mm outlet produced the most robust central recirculation, intensifying reactant entrainment and mixing and yielding a sharply localised high-temperature core approaching 1880 K. The study highlights the critical role of geometric parameters in governing heat release distribution, with the 6 mm configuration achieving the highest exhaust temperature (920 K) and peak wall temperature (1020 K), making it particularly suitable for thermoelectric generator (TEG) integration. These findings underscore the interplay between combustor geometry, flow dynamics, and heat transfer mechanisms in meso-scale systems, providing valuable insights for optimizing portable power generation devices. Full article
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21 pages, 6273 KB  
Article
Numerical Investigation of an Ocean Brick System
by Hari Bollineni, Xiuling Wang and Joshua Toblas
Fluids 2025, 10(9), 231; https://doi.org/10.3390/fluids10090231 - 1 Sep 2025
Viewed by 30
Abstract
A three-dimensional Computational Fluid Dynamics (CFD) model is developed to simulate an Ocean Brick System (OBS) placed in a wave tank. When stacked, ocean bricks are designed to withstand wave forces and ocean currents, enhancing the stability of offshore support structures, such as [...] Read more.
A three-dimensional Computational Fluid Dynamics (CFD) model is developed to simulate an Ocean Brick System (OBS) placed in a wave tank. When stacked, ocean bricks are designed to withstand wave forces and ocean currents, enhancing the stability of offshore support structures, such as base supports of offshore wind turbines. In this study, the commercial software Ansys Fluent 2022 R1 is used for the simulations. A user-defined function (UDF) is developed to generate numerical waves that closely replicate those observed in experimental conditions. The numerical wave model is first validated against theoretical wave data, showing good agreement. The CFD model is then validated using experimental data from OBS tests conducted in the wave tank. Subsequently, the study investigates how OBS structures influence tidal waves—specifically, how they reduce the wave amplitude, and the pressure exerted on the bricks. Specifically, the wave amplitude reduction is more effective for waves with shorter wavelengths than for those with longer wavelengths, achieving up to a 70% reduction for waves with an amplitude of 0.785 m, a period of 5 s. Finally, a modification to the original brick geometry is proposed to further reduce wave amplitude and improve the stability of OBS platforms. For the same wave input, the modified brick geometry reduces wave energy effectively, achieving an 89.2% decrease in wave amplitude. Full article
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18 pages, 3056 KB  
Article
A Practical 1D Approach for Real-Time Prediction of Argon Flow and Pressure in Continuous Casting of Steel
by Hyunjin Yang, Bong-Min Jin, Hyeonjin Kim, Seungwon Seo and Seunghyun Sim
Metals 2025, 15(9), 978; https://doi.org/10.3390/met15090978 (registering DOI) - 1 Sep 2025
Viewed by 65
Abstract
The pressure and flow rate of an argon line embedded within a stopper rod serve as useful industrial indicators and control factors for mitigating air aspiration into the Submerged Entry Nozzle (SEN) during the continuous casting of steel. This manuscript investigates several challenges [...] Read more.
The pressure and flow rate of an argon line embedded within a stopper rod serve as useful industrial indicators and control factors for mitigating air aspiration into the Submerged Entry Nozzle (SEN) during the continuous casting of steel. This manuscript investigates several challenges associated with interpreting monitored argon line pressures and gas flow rates, including variations in gas pressure during delivery, actual volumes of gas entering the nozzle, argon leakage, and air aspiration. To address these issues, a new one-dimensional (1D) analytical model of compressible argon flow in the stopper rod was developed, incorporating gas dynamics and heat transfer. This concise 1D model was validated using data from a continuous casting simulator (CCS) employing a low-melting-point Bi-Sn alloy (melting point 137 °C). Pilot trials were conducted to replicate various industrial casting scenarios, generating datasets for model validation and demonstration of real-time operation. The 1D model predictions were compared with those from a CFD-based compressible flow model under CCS operating conditions. Following validation, parametric studies were conducted to explore realistic industrial scenarios (e.g., gas flow rate < 5 SLPM, nozzle diameter < 5 mm), including extreme conditions such as air aspiration and choking: a critical nozzle diameter (1.223 mm) corresponds to choked flow, limiting the maximum achievable gas flow rate to 5 SLPM. Additionally, the real-time prediction capabilities of the model were demonstrated using measured argon line pressures and flow rates from CCS trials. The proposed 1D model thus provides a practical tool for accurately interpreting SEN flow conditions from monitored argon pressures and effectively estimating argon bubble injection by clarifying actual gas pressures and flow rates at the stopper injection point. Full article
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16 pages, 4058 KB  
Article
Methodologies for Evaluation of Foreign Object Migration Within Aircraft Fuel Tank
by Christopher Lee Colaw, Behzad Parvaresh, Luz Bugarin, Asahel Marinelarena-Diaz, Ricardo Chacon, Daniela Garcia, Bill Tseng and Yirong Lin
Machines 2025, 13(9), 781; https://doi.org/10.3390/machines13090781 - 1 Sep 2025
Viewed by 121
Abstract
Foreign Objects (FO) within an aircraft fuel tank present a serious risk of damage and possible catastrophic loss of the aircraft. As such, aircraft manufacturers place great emphasis on the thorough inspection of fuel tanks before they are closed and sealed. If a [...] Read more.
Foreign Objects (FO) within an aircraft fuel tank present a serious risk of damage and possible catastrophic loss of the aircraft. As such, aircraft manufacturers place great emphasis on the thorough inspection of fuel tanks before they are closed and sealed. If a FO was left undetected in the tank then it could migrate throughout the fuel system due to phenomenon such as aircraft maneuvers and fuel sloshing and could potentially clog filters and pumps, block fuel tubes, or create structural damage which could harm the integrity of the aircraft. While industry carefully develops the physical inspection techniques for the fuel tank and implements preventive actions to mitigate the entry of FO into the tank during manufacture, there is no documented analysis about how the FO could move throughout the fuel system. In fact, current computational fluid dynamic (CFD) analysis of fuel systems is built on the assumption of FO-free fluid, and finite element methods (FEM) treat the fuel system as a solid body. This paper will propose a representative aircraft fuel tank design and create a methodology for evaluation of FO migration within that fuel tank. The methodology will include physical experimentation of a fuel tank prototype and documentation of FO migration characteristics for distinct types of FO and present the FO migration results expressed in terms of risk. Additionally, a simulation approach will be created to analyze not only fluid flow, but also the movement of a FO within that fluid flow. These results will enable a new understanding of how FO impacts an aircraft fuel system which can be useful for future FO-resilient fuel tank design and safer aircraft operation. Full article
(This article belongs to the Special Issue Design Methods for Mechanical and Industrial Innovation, 2nd Edition)
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