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Search Results (334)

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Keywords = CO2 avoidance cost

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27 pages, 2919 KiB  
Article
Conversion to Variable Flow Rate—Advanced Control of a District Heating (DH) System with a Focus on Operational Data
by Stanislav Chicherin
Energies 2025, 18(11), 2772; https://doi.org/10.3390/en18112772 - 26 May 2025
Viewed by 219
Abstract
This study aims to improve the operational efficiency of district heating (DH) systems by introducing a novel control method based on variable flow rate control, without compromising indoor comfort. The novelty of this work lies in its integrated analysis of flow control and [...] Read more.
This study aims to improve the operational efficiency of district heating (DH) systems by introducing a novel control method based on variable flow rate control, without compromising indoor comfort. The novelty of this work lies in its integrated analysis of flow control and substation configurations in DH networks, linking real-world operational strategies with mathematical modeling to improve energy efficiency and infrastructure costs. Using a case study from Omsk, Russia, where supply temperatures and energy demand profiles are traditionally rigid, the proposed approach utilizes operational data, including outdoor temperature, supply/return temperature, and hourly consumption patterns, to optimize heat delivery. A combination of flow rate adjustments, bypass line implementation, and selective control strategies for transitional seasons (fall and spring) was modeled and analyzed. The methodology integrates heat meter data, indoor temperature tracking, and Supervisory Control and Data Acquisition (SCADA)-like system inputs to dynamically adapt supply temperatures while avoiding overheating and reducing distribution losses. The results show a significant reduction in excess heat supply during warm days, with improvements in heat demand prediction accuracy (17.3% average error) compared to standard models. Notably, the optimized configuration led to a 21% reduction in total greenhouse gas (GHG) emissions (including 6537 tons of CO2 annually), a 55.3% decrease in annualized operational costs, and a positive net present value (NPV) by year nine, with an internal rate of return (IRR) of 25.4%. Compared to conventional scenarios, the proposed solution offers better economic performance without requiring extensive infrastructure upgrades. These findings demonstrate that flexible, data-driven DH control is a feasible and sustainable alternative for aging networks in cold-climate regions. Full article
(This article belongs to the Special Issue Trends and Developments in District Heating and Cooling Technologies)
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16 pages, 2562 KiB  
Article
Metal Recovery from Discarded Lithium-Ion Batteries by Bioleaching Coupled with Minimal Mechanical Pre-Treatment
by Lidia Garcia, Joan Morell, Conxita Lao, Montserrat Solé-Sardans and Antonio D. Dorado
Minerals 2025, 15(6), 566; https://doi.org/10.3390/min15060566 - 26 May 2025
Viewed by 237
Abstract
The rising demand for lithium-ion batteries (LIBs), driven by the growing consumption of electronic devices and the expansion of electric vehicles, is leading to a concerning depletion of primary metal resources and a significant accumulation of electronic waste. This urgent challenge highlights the [...] Read more.
The rising demand for lithium-ion batteries (LIBs), driven by the growing consumption of electronic devices and the expansion of electric vehicles, is leading to a concerning depletion of primary metal resources and a significant accumulation of electronic waste. This urgent challenge highlights the need for sustainable recovery methods to extract valuable metals from spent LIBs, aligning with circular economy principles. In this study, the preparation of spent batteries for the bioleaching process was achieved with minimal manipulation. This included a preliminary discharge to ensure safety in subsequent processes and a brief crushing to facilitate the access of leaching agents to valuable metals. Unlike most studies that grind batteries to obtain powders between 70 and 200 microns, our approach works with particles sized around 5 mm. Additionally, our preparation process avoids any thermal or chemical treatments. This straightforward pre-treatment process marks a significant advancement by reducing the complexity and cost of processing. A systematic study was conducted on various fractions of the large particle sizes, using Fe (III) produced through bio-oxidation by A. ferrooxidans and biogenically obtained H2SO4 from A. thiooxidans. The highest metal extraction rates were achieved using the unsorted fraction, directly obtained from the black mass after the grinding process, without additional particle separation. When treated with bio-oxidized Fe (III), this fraction achieved a 95% recovery of Cu, Ni, and Al within 20 min, and over 90% recovery of Co, Mn, and Li within approximately 30 min. These recovery rates are attributed to the combined reducing power of Al and Cu already present in the black mass and the Fe (II) generated during the oxidation reactions of metallic Cu and Al. These elements actively facilitate the reduction of transition metal oxides into their more soluble, lower-valence states, enhancing the overall metal solubilization process. The extraction was carried out at room temperature in an acidic medium with a pH no lower than 1.5. These results demonstrate significant potential for efficient metal recovery from spent batteries with minimal pre-treatment, minimizing environmental impact. Additionally, the simplified residue preparation process can be easily integrated into existing waste management facilities without the need for additional equipment. Full article
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12 pages, 3029 KiB  
Article
Unveiling the Nitrogen-Doping Mechanism in Carbon Catalysts for Oxidative Dehydrogenation of Ethanol to Acetaldehyde
by Lingxin Kong, Chenxi Guo, Wenkai Song, Yujie Liu, Guiyao Luo, Yan Xu, Yujun Zhao and Peng Jin
Materials 2025, 18(10), 2345; https://doi.org/10.3390/ma18102345 - 18 May 2025
Viewed by 257
Abstract
Oxidative dehydrogenation (ODH) of ethanol to acetaldehyde is an important production process. However, it still suffers from low deactivation, selectivity, and high costs. Herein, we developed a new strategy for preparing mesoporous nitrogen-doped carbon catalysts by carbonization of phenolic resin with silica as [...] Read more.
Oxidative dehydrogenation (ODH) of ethanol to acetaldehyde is an important production process. However, it still suffers from low deactivation, selectivity, and high costs. Herein, we developed a new strategy for preparing mesoporous nitrogen-doped carbon catalysts by carbonization of phenolic resin with silica as a hard template. The catalyst demonstrated an impressive acetaldehyde selectivity of over 76% at 270 °C for 25 h during the ODH of ethanol to acetaldehyde. Mechanistic studies have shown that the two carbon atoms in adjacent C=O groups are replaced by nitrogen atoms in the N0-Gra-O structural unit. The C=O functional group on the surface of the catalyst is the active center for the ODH of ethanol to acetaldehyde, and the introduction of nitrogen atoms can reduce the adsorption capacity of acetaldehyde molecules at the active site (ΔG values can be reduced by 0.11–0.45 eV), enabling rapid desorption of the product and avoiding the problem of excessive oxidation, thereby improving the selectivity of acetaldehyde. This work reveals the structure–activity relationship between active sites and selective regulation of nitrogen-doped carbon-based catalysts for the ODH of ethanol, providing a theoretical basis for the development of efficient non-metallic carbon-based catalysts. Full article
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23 pages, 4887 KiB  
Article
Occupancy-Based Predictive AI-Driven Ventilation Control for Energy Savings in Office Buildings
by Violeta Motuzienė, Jonas Bielskus, Rasa Džiugaitė-Tumėnienė and Vidas Raudonis
Sustainability 2025, 17(9), 4140; https://doi.org/10.3390/su17094140 - 3 May 2025
Viewed by 383
Abstract
Despite stricter global energy codes, performance standards, and advanced renewable technologies, the building sector must accelerate its transition to zero carbon emissions. Many studies show that new buildings, especially non-residential ones, often fail to meet projected performance levels due to poor maintenance and [...] Read more.
Despite stricter global energy codes, performance standards, and advanced renewable technologies, the building sector must accelerate its transition to zero carbon emissions. Many studies show that new buildings, especially non-residential ones, often fail to meet projected performance levels due to poor maintenance and management of HVAC systems. The application of predictive AI models offers a cost-effective solution to enhance the efficiency and sustainability of these systems, thereby contributing to more sustainable building operations. The study aims to enhance the control of a variable air volume (VAV) system using machine learning algorithms. A novel ventilation control model, AI-VAV, is developed using a hybrid extreme learning machine (ELM) algorithm combined with simulated annealing (SA) optimisation. The model is trained on long-term monitoring data from three office buildings, enhancing robustness and avoiding the data reliability issues seen in similar models. Sensitivity analysis reveals that accurate occupancy prediction is achieved with 8500 to 10,000 measurement steps, resulting in potential additional energy savings of up to 7.5% for the ventilation system compared to traditional VAV systems, while maintaining CO2 concentrations below 1000 ppm, and up to 12.5% if CO2 concentrations are slightly above 1000 ppm for 1.5% of the time. Full article
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28 pages, 4039 KiB  
Article
Enhancing Energy Sustainability in Remote Mining Operations Through Wind and Pumped-Hydro Storage; Application to Raglan Mine, Canada
by Adrien Tardy, Daniel R. Rousse, Baby-Jean Robert Mungyeko Bisulandu and Adrian Ilinca
Energies 2025, 18(9), 2184; https://doi.org/10.3390/en18092184 - 24 Apr 2025
Viewed by 276
Abstract
The Raglan mining site in northern Quebec relies on diesel for electricity and heat generation, resulting in annual emissions of 105,500 tons of CO2 equivalent. This study investigates the feasibility of decarbonizing the site’s power generation system by integrating a renewable energy [...] Read more.
The Raglan mining site in northern Quebec relies on diesel for electricity and heat generation, resulting in annual emissions of 105,500 tons of CO2 equivalent. This study investigates the feasibility of decarbonizing the site’s power generation system by integrating a renewable energy network of wind turbines and a pumped hydro storage plant (PHSP). It uniquely integrates PHSP modeling with a dynamic analysis of variable wind speeds and extreme climatic conditions, providing a novel perspective on the feasibility of renewable energy systems in remote northern regions. MATLAB R2024b-based simulations assessed the hybrid system’s technical and economic performance. The proposed system, incorporating a wind farm and PHSP, reduces greenhouse gas (GHG) emissions by 50%, avoiding 68,500 tons of CO2 equivalent annually, and lowers diesel consumption significantly. The total investment costs are estimated at 2080 CAD/kW for the wind farm and 3720 CAD/kW for the PHSP, with 17.3 CAD/MWh and 72.5 CAD/kW-year operational costs, respectively. The study demonstrates a renewable energy share of 52.2% in the energy mix, with a payback period of approximately 11 years and substantial long-term cost savings. These findings highlight the potential of hybrid renewable energy systems to decarbonize remote, off-grid industrial operations and provide a scalable framework for similar projects globally. Full article
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19 pages, 3234 KiB  
Article
Moving Towards Fourth-Generation District Heating as a Power-to-Heat Strategy: Techno-Economic Issues
by Axel Riccardo Massulli, Fosca Carolina Rosa and Gianluigi Lo Basso
Sustainability 2025, 17(8), 3675; https://doi.org/10.3390/su17083675 - 18 Apr 2025
Viewed by 391
Abstract
About 50% of Italian households’ overall energy consumption is satisfied by natural gas, mainly for space heating, leading to substantial CO2 emissions. In Italy’s mild climate, fourth-generation district heating (4GDH) networks coupled with renewable energy sources (RESs) could represent a viable option [...] Read more.
About 50% of Italian households’ overall energy consumption is satisfied by natural gas, mainly for space heating, leading to substantial CO2 emissions. In Italy’s mild climate, fourth-generation district heating (4GDH) networks coupled with renewable energy sources (RESs) could represent a viable option for reaching the ambitious space heating decarbonization objectives set by the EU. In this paper, such a decarbonization pathway, consisting in a centralized heat pump (HP)-powered 4GDH network, with and without the addition of a distributed PV plant, is assessed and compared with the individual natural gas boilers-based Italian reference scenario. A cluster of buildings, comprising 200 dwellings, representative of common households in Rome, has been chosen as the case study. Starting from the cluster’s hourly space heating demand, a semi-dynamic MATLAB/Simulink model has been developed to size the technological components and evaluate their performance with respect to outdoor environmental conditions. The scenario comparison is carried out by means of techno-economic and environmental indicators: the levelized cost of heat (LCOHE), CO2 emissions, and carbon avoidance cost (CAC). Moreover, a sensitivity analysis has been carried out to address the uncertainty regarding the main economic parameters, namely the electricity and natural gas price and the HP and DH investment cost. The results show that 4GDH-based layouts significantly reduce CO2 emissions, at the expense of the LCOHE. The sensitivity analysis highlights how a significant reduction in both the electricity price and the DH network capital cost are required for achieving price parity with the fossil-fuel based scenario. Full article
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17 pages, 6090 KiB  
Article
Optimising the Selective Leaching and Recovery of Cobalt, Lanthanum, and Strontium for Recycling End-of-Life Solid Oxide Cells
by Martina Bruno, Sofia Saffirio, Federico Smeacetto, Sonia Fiorilli and Silvia Fiore
Batteries 2025, 11(4), 124; https://doi.org/10.3390/batteries11040124 - 25 Mar 2025
Viewed by 274
Abstract
This study explored the selective recovery of Co, La, and Sr from end-of-life solid oxide cells (SOCs) using ultrasound-assisted leaching in HCl. HCl concentration (1, 5, and 10 M) and solid-to-liquid ratio (S/L, 100 and 200 g/L) were varied to optimize the efficiency [...] Read more.
This study explored the selective recovery of Co, La, and Sr from end-of-life solid oxide cells (SOCs) using ultrasound-assisted leaching in HCl. HCl concentration (1, 5, and 10 M) and solid-to-liquid ratio (S/L, 100 and 200 g/L) were varied to optimize the efficiency and the selectivity of Co, La, and Sr leaching. Then, they were recovered as oxalates at pH 0.7, 1, and 4. Using 10 M HCl and an S/L ratio of 100 g/L on ball-milled samples achieved 96–99% leaching efficiency but led to Ni impurities from the underneath layers. Thermal pre-treatment at 800 °C decreased Ni leaching by 90% but decreased target metals’ recovery by 9%. Direct leaching (without pre-treatments) with 1 M HCl and an S/L ratio of 200 g/L achieved up to 91% leaching efficiency, recovering 42% of Co, 93% of La, and 33% of Sr with minimal Ni impurities. A preliminary economic analysis indicated that avoiding pre-treatments can cut expenses by 96%. An economic analysis indicated that direct leaching is the most cost effective, reducing expenses by up to 96% compared to thermal pre-treatment and high HCl concentrations. This study highlights the potential for an efficient and cost-effective method for recycling Co, La, and Sr from EoL SOCs. Full article
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19 pages, 2444 KiB  
Article
Carbon Leakage Protection—Model-Based Comparison of the Macroeconomic Effects of Different Instruments
by Lena Kittel and Ulrich Fahl
Sustainability 2025, 17(6), 2579; https://doi.org/10.3390/su17062579 - 14 Mar 2025
Viewed by 540
Abstract
The implementation of the ambitious European Green Deal package and the intensified pursuit of sustainability goals are accompanied by many challenges, particularly for energy-intensive industrial sectors in Germany and the EU. In addition to the rising cost of CO2 certificates as a [...] Read more.
The implementation of the ambitious European Green Deal package and the intensified pursuit of sustainability goals are accompanied by many challenges, particularly for energy-intensive industrial sectors in Germany and the EU. In addition to the rising cost of CO2 certificates as a burden for companies, the transformation of local production requires enormous investments in CO2 emission reduction technologies. In order to accelerate the EU’s transition within the EU-ETS to climate neutrality while maintaining the competitiveness of European companies and avoiding the risk of large parts of the industry migrating to less ambitious regions, the European Commission has decided to replace the current system of free allocation with a Carbon Border Adjustment Mechanism (CBAM). This mechanism is intended to ensure that local companies are not disadvantaged by the CO2 emission costs they have to pay compared to imports from countries with lower CO2 prices (exports are not included in the protective effect of this instrument). This study compares the effects of various protection instruments in terms of macroeconomic indicators and CO2 emissions. In addition to the comparison between CBAM and free allocation, the possibility of establishing a climate club in different design variants to expand the protection of the public climate good and avoid carbon leakage is also analyzed. Full article
(This article belongs to the Special Issue Global Economies and Markets)
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22 pages, 3170 KiB  
Article
Systemic Insights for Value Creation in Solar PV Energy Markets: From Project Management to System Impacts
by Javier A. Calderon-Tellez, Milton M. Herrera, Javier Sabogal-Aguilar, Melisa Tuirán and Sebastian Zapata
Energies 2025, 18(6), 1409; https://doi.org/10.3390/en18061409 - 12 Mar 2025
Viewed by 618
Abstract
Project management often overlooks the consideration of long-term effects that may impact sustainability transition and innovation. This paper addresses this gap by presenting an analysis that extends the traditional project life cycle model through the incorporation of a new phase, labelled “system impact”, [...] Read more.
Project management often overlooks the consideration of long-term effects that may impact sustainability transition and innovation. This paper addresses this gap by presenting an analysis that extends the traditional project life cycle model through the incorporation of a new phase, labelled “system impact”, which integrates innovation and sustainability into project management using a system dynamics methodology. To explore this extension, a simulation model is developed to analyse a solar photovoltaic (PV) power project, providing valuable insights into the systemic and dynamic impacts required for successful project outcomes, including effective benefits management and value creation. The results provide a sustainability-focused assessment of project success. Process innovation efficiency reaches its peak at 140 completed tasks, shortening the project duration from 18 to 13.25 months. This study highlights CO2 emission avoidance over 25 years compared to fossil fuel generators. Economically, despite an initial cost three times higher, the solar PV alternative proves more cost-effective in the long run, amounting to only 19% of the total cost of the fossil fuel option. Full article
(This article belongs to the Section A2: Solar Energy and Photovoltaic Systems)
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19 pages, 1415 KiB  
Article
Carbon Footprint of Composting and Vermicomposting of Household Biowaste: A Decision-Making Factor for Regional Biowaste Recovery Policies?
by Chantal Berdier, Muriel Maillefert and Mathilde Girault
Recycling 2025, 10(2), 44; https://doi.org/10.3390/recycling10020044 - 12 Mar 2025
Viewed by 1161
Abstract
Since 1 January 2024, French local authorities will be required to offer householders a means of recovering biowaste, either as a soil improver or as an energy source. Several criteria influence their choice: cost, availability of operators and equipment, social facilitation, etc. However, [...] Read more.
Since 1 January 2024, French local authorities will be required to offer householders a means of recovering biowaste, either as a soil improver or as an energy source. Several criteria influence their choice: cost, availability of operators and equipment, social facilitation, etc. However, greenhouse gas (GHG) emissions are rarely taken into account in the decision-making process. This article compares the emissions of four biowaste recovery systems, differentiated by their process (composting or vermicomposting) and management type (community or industrial). It is based on the carbon footprint method defined by the French Agency for Ecological Transition (ADEME). The assumptions and emission factors come from two sources: a field survey of composting and vermicomposting companies and associations in the Lyon area and a review of the literature on GHG emissions from the decomposition of organic matter. The carbon footprint of the processes was determined by estimating the CO2 equivalent per ton of composted biowaste. The results show that industrial composting emits the most carbon (CO2). Depending on whether biogenic carbon is taken into account or not, the ranking of the other three processes changes. When biogenic CO2 is taken into account, it is the process that has the greatest influence on the result; on the other hand, when biogenic CO2 emissions are not taken into account, the type of management determines the ranking. These results are discussed in relation to the methodological limitations of the comparison, other biowaste management options and the reduction of biowaste-related emissions. For example, by studying the agricultural use of biowaste compost, the carbon balance could be refined by including the emissions avoided from the production of nitrogen fertiliser. However, environmental assessment is only one of a number of decision-making factors (social, economic, agricultural, etc.) in waste management. Full article
(This article belongs to the Special Issue Waste Management Scenario Design and Sustainability Assessment)
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23 pages, 3017 KiB  
Article
Advancing Sustainable Energy: Environmental and Economic Assessment of Plastic Waste Gasification for Syngas and Electricity Generation Using Life Cycle Modeling
by Muhammad Hassan Javed, Anees Ahmad, Mohammad Rehan, Farayi Musharavati, Abdul-Sattar Nizami and Mohammad Ilyas Khan
Sustainability 2025, 17(3), 1277; https://doi.org/10.3390/su17031277 - 5 Feb 2025
Cited by 1 | Viewed by 1870
Abstract
The explosion of plastic waste generation, approaching 400 million tons per year, has created a worldwide environmental crisis that conventional waste management systems cannot handle. This problem can be solved through gasification, which converts nonrecyclable plastics to syngas with potential applications in electricity [...] Read more.
The explosion of plastic waste generation, approaching 400 million tons per year, has created a worldwide environmental crisis that conventional waste management systems cannot handle. This problem can be solved through gasification, which converts nonrecyclable plastics to syngas with potential applications in electricity generation and synthetic fuel production. This study investigates whether syngas production from plastic waste by gasification is environmentally and economically feasible. Environmental impacts were assessed through a life cycle assessment framework using a life cycle impact assessment approach, ReCiPe 2016, with 10 midpoint/endpoint categories. Midpoint results of the baseline scenario with grid-mix electricity revealed climate change (GWP) of 775 kg CO2 equivalent and fossil depletion potential (FDP) of 311 kg oil equivalent per ton of plastic waste. Meanwhile, a solar scenario showed GWP as 435 kg CO2 equivalent and FDP as 166 kg oil equivalent per ton of plastic waste. Switching to solar energy cut GWP 44% and FDP 47%, respectively. However, the tradeoffs were higher human toxicity potential (HTP) and marine ecotoxicity potential (METP) due to upstream material extraction of renewable systems, respectively. Among environmental performance drivers, electricity inputs and operating materials were identified through sensitivity and uncertainty analyses. Syngas production from a plant of 50 tons per day can yield electricity sales revenue of USD 4.79 million, excluding USD 4.05 million in operational expenditures. Financial indicators like a 2.06-year payback period, USD 5.32 million net present value over a 20-year project life, and 38.2% internal rate of return indicate the profitability of the system. An external cost analysis showed emissions-related costs of USD 26.43 per ton of plastic waste processed, dominated by CO2 and NOx emissions. Despite these costs, the avoided impacts of less landfilling/incineration and electricity generation support gasification. Gasification should be promoted as a subsidy and incentive by policymakers for wider adoption and integration into municipal waste management systems. Findings show it can be adapted to global sustainability goals and circular economy principles while delivering strong economic returns. The study findings also contribute to several Sustainable Development Goals (SDGs), for instance, SDG 7 by promoting clean energy technologies, SDG 12 by implementing circular economy, and SDG 13 by reducing greenhouse gas (GHG) emissions. Full article
(This article belongs to the Section Development Goals towards Sustainability)
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13 pages, 5100 KiB  
Article
Solid-State Reaction Synthesis of CoSb2O6-Based Electrodes Towards Oxygen Evolution Reaction in Acidic Electrolytes: Effects of Calcination Time and Temperature
by Francesco Vanzetti, Hilmar Guzmán and Simelys Hernández
Catalysts 2025, 15(1), 68; https://doi.org/10.3390/catal15010068 - 13 Jan 2025
Viewed by 892
Abstract
Mitigating global warming necessitates transitioning from fossil fuels to alternative energy carriers like hydrogen. Efficient hydrogen production via electrocatalysis requires high-performance, stable anode materials for the oxygen evolution reaction (OER) to support the hydrogen evolution reaction (HER) at the cathode. Developing noble metal-free [...] Read more.
Mitigating global warming necessitates transitioning from fossil fuels to alternative energy carriers like hydrogen. Efficient hydrogen production via electrocatalysis requires high-performance, stable anode materials for the oxygen evolution reaction (OER) to support the hydrogen evolution reaction (HER) at the cathode. Developing noble metal-free electrocatalysts is therefore crucial, particularly for acidic electrolytes, to avoid reliance on scarce and expensive metals such as Ir and Ru. This study investigates a low-cost, solvent-free solid-state synthesis of CoSb2O6, focusing on the influence of calcination time and temperature. Six samples were prepared and characterized using powder X-ray diffraction (PXRD), energy-dispersive X-ray spectroscopy (EDX), Brunauer–Emmett–Teller (BET) analysis, field-emission scanning electron microscopy (FESEM), and electrochemical techniques. A non-pure CoSb2O6 phase was observed across all samples. Electrochemical testing revealed good short-term stability; however, all samples exhibited Tafel slopes exceeding 200 mV dec−1 and overpotentials greater than 1 V. The sample calcined at 600 °C for 6 h showed the best performance, with the lowest Tafel slope and overpotential, attributed to its high CoSb2O6 content and maximized {110} facet exposure. This work highlights the role of calcination protocols in developing Co-based OER catalysts and offers insights for enhancing their electrocatalytic properties. Full article
(This article belongs to the Special Issue Catalysis for Energy Storage and Batteries)
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30 pages, 3521 KiB  
Article
Proactive Maintenance and Data-Driven Optimization of Mineral Lubricating Oil in a Gas Engine Cogeneration System Extending Oil Change Intervals for Cost Savings and a Reduced Environmental Footprint
by Krzysztof Pytel, Roman Filipek, Adam Kalwar, Małgorzata Piaskowska-Silarska, Wiktor Hudy, Jana Depešová and Franciszek Kurdziel
Energies 2025, 18(1), 154; https://doi.org/10.3390/en18010154 - 2 Jan 2025
Viewed by 836
Abstract
This study investigates the operational properties of mineral lubricating oil in gas engines used in cogeneration systems, with a focus on factors contributing to the degradation of lubricating properties critical for energy efficiency and system management. The research was conducted on a 4.3 [...] Read more.
This study investigates the operational properties of mineral lubricating oil in gas engines used in cogeneration systems, with a focus on factors contributing to the degradation of lubricating properties critical for energy efficiency and system management. The research was conducted on a 4.3 MW gas engine operating for about 90,000 machine hours, using natural gas as fuel. Data obtained from SCADA (Supervisory Control and Data Acquisition) systems and laboratory analysis were utilized to establish oil quality criteria, enabling the prediction of oil degradation and optimization of oil change intervals. Parameters including viscosity, contamination levels, Total Base Number (TBN), and Total Acid Number (TAN), were identified as significant indicators of oil performance and engine reliability. The findings revealed that oil change intervals could be extended by an average of 37% compared to standard schedules, thereby minimizing unnecessary maintenance downtimes, enhancing system availability, and increasing electrical and thermal energy output. Optimized oil utilization reduced material costs for oil and filter replacements, lowering expenditures from 3021 to 1887 EUR per machine hour. Additionally, the predicted Global Warming Potential (GWP) for prematurely consumed oil amounted to 68 × 103 kg CO2 eq., while avoidable waste generation reached 18.2 m3 of mineral oil. Regular oil analysis conducted every 1000 operating hours proved critical for early detection of oil degradation, supporting proactive maintenance strategies and ensuring optimal engine performance and longevity. Full article
(This article belongs to the Collection Energy Efficiency and Environmental Issues)
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19 pages, 2442 KiB  
Article
Thermodynamic and Techno-Economic Performance Comparison of Methanol Aqueous Phase Reforming and Steam Reforming for Hydrogen Production
by Changsong Hu, Chao Xu, Xiaojun Xi, Yao He and Tiejun Wang
Energies 2025, 18(1), 81; https://doi.org/10.3390/en18010081 - 28 Dec 2024
Viewed by 1133
Abstract
Methanol, which can be derived from sustainable energy sources such as biomass, solar power, and wind power, is widely considered an ideal hydrogen carrier for distributed and mobile hydrogen production. In this study, a comprehensive comparison of the thermodynamic and techno-economic performance of [...] Read more.
Methanol, which can be derived from sustainable energy sources such as biomass, solar power, and wind power, is widely considered an ideal hydrogen carrier for distributed and mobile hydrogen production. In this study, a comprehensive comparison of the thermodynamic and techno-economic performance of the aqueous phase reforming (APR) and steam reforming (SR) of methanol was conducted using Aspen Plus and CAPCOST software to evaluate the commercial feasibility of the APR process. Thermodynamic analysis, based on the Gibbs free energy minimization method, reveals that while APR and SR have similar energy demands, APR achieves higher energy efficiency by avoiding losses from evaporation and compression. APR typically operates at higher pressures and lower temperatures compared to SR, suppressing CO formation and increasing hydrogen fraction but reducing methanol single-pass conversion. A techno-economic comparison of APR and SR for a distributed hydrogen production system with a 50 kg/h hydrogen output shows that although APR requires higher fixed operating costs and annual capital charges, it benefits from lower variable operating costs. The minimum hydrogen selling price for APR was calculated to be 7.07 USD/kg, compared to 7.20 USD/kg for SR. These results suggest that APR is a more economically viable alternative to SR for hydrogen production. Full article
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11 pages, 3079 KiB  
Article
Controlled Aggregation of Cobalt and Platinum Atoms via Plasma Treatment for Exceptional Hydrogen Evolution Reaction Activity
by Guoqing Zhang, Jiankun Li, Yixing Wang, Linfeng Lei and Linzhou Zhuang
Coatings 2024, 14(12), 1569; https://doi.org/10.3390/coatings14121569 - 15 Dec 2024
Viewed by 827
Abstract
Designing and developing highly active, stable, and cost-effective hydrogen evolution reaction (HER) catalysts is crucial in the field of water electrolysis. In this study, we utilize N-doped porous carbon (CoNC) derived from zeolite imidazole metal–organic frameworks (ZIF-67) as support and prepare CoNC-Pt-IM-P via [...] Read more.
Designing and developing highly active, stable, and cost-effective hydrogen evolution reaction (HER) catalysts is crucial in the field of water electrolysis. In this study, we utilize N-doped porous carbon (CoNC) derived from zeolite imidazole metal–organic frameworks (ZIF-67) as support and prepare CoNC-Pt-IM-P via chemical impregnation (CoNC-Pt-IM) and plasma treatment. Systematic analyses reveal that calcined CoNC with pyridinic nitrogen could serve as a robust support to strongly anchor PtCo nanoclusters, while argon plasma treatment could lead to a noticeable aggregation of Co and Pt atoms so as to alter the electronic environment and enhance intrinsic HER catalytic activity. CoNC-Pt-IM-P could exhibit outstanding catalytic activity toward HER, achieving an exceptionally low overpotential of 31 mV at the current density of −10 mA cm−2 and a Tafel slope of 36 mV dec−1. At an overpotential of 50 mV, its mass activity reaches 4.90 A mgPt−1, representing enhancements of 1.5 times compared to CoNC-Pt-IM and 12.3 times compared to commercial 20 wt% Pt/C. Furthermore, it could operate stably for over 110 h at a current density of −10 mA cm−2, demonstrating its exceptional durability. This work uses plasma treatment to achieve the controllable aggregation of Co and Pt atoms to enhance their catalytic activity, which has the advantage of avoiding excessive particle aggregation compared to the commonly used method of high-temperature calcination. Full article
(This article belongs to the Special Issue Coatings as Key Materials in Catalytic Applications)
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