Search Results (54)

In this study, a diamond/diamond-like carbon (DLC) composite coating was designed and fabricated utilizing a combination of chemical vapor deposition (CVD) and magnetron-sputtering-assisted ion beam deposition. This was designed to cope with severe problems such as high wear due to insufficient lubrication under dry sliding conditions with a single diamond. The tribological properties of the fabricated coatings under dry conditions were comparatively evaluated. The results demonstrate that the diamond/DLC composite coatings significantly enhance the tribological performance relative to their single-layer diamond counterparts. Specifically, a 33.73% reduction in the average friction coefficient and a 39.55% decrease in the average wear rate were observed with the MCD (microcrystalline diamond/DLC coating. Similarly, a 16.85% reduction in the average friction coefficient and a 9.69% decrease in the average wear rate were observed with the UNCD (ultrananocrystalline diamond)/DLC coating. Analysis of the worn track morphology and structure elucidated the underlying friction mechanism. It is proposed that the DLC top layer reduces the surface roughness of the underlying diamond coating and mitigates abrasive wear in the dry environment. Furthermore, the presence of the DLC film promotes graphitization via phase transition during sliding, which enhances lubricity and facilitates the establishment of a smooth friction interface. Full article

Carbon nanomaterials that include different forms such as graphene, carbon nanotubes, fullerenes, graphite, nanodiamonds, carbon nanocones, amorphous carbon, as well as porous carbon, are quite distinguished by their unique structural, electrical, and mechanical properties. This plays a major role in making them pivotal in various medical applications. The synthesis methods used for such nanomaterials, including techniques such as chemical vapor deposition (CVD), arc discharge, laser ablation, and plasma-enhanced chemical vapor deposition (PECVD), are able to offer very precise control over material purity, particle size, and scalability, enabling for nanomaterials catered for different specific applications. These materials have been explored in a range of different systems, which include drug-delivery systems, biosensors, tissue engineering, as well as advanced imaging techniques such as MRI and fluorescence imaging. Recent advancements, including green synthesis strategies and novel innovative approaches like ultrasonic cavitation, have improved both the precision as well as the scalability of carbon nanomaterial production. Despite challenges like biocompatibility and environmental concerns, these nanomaterials hold immense promise in revolutionizing personalized medicine, diagnostics, and regenerative therapies. Many of these applications are currently positioned at Technology Readiness Levels (TRLs) 3–4, with some systems advancing toward preclinical validation, highlighting their emerging translational potential in clinical settings. This review is specific in evaluating synthesis techniques of different carbon nanomaterials and establishing their modified properties for use in biomedicine. It focuses on how these techniques establish biocompatibility, scalability, and performance for use in medicines such as drug delivery, imaging, and tissue engineering. The implications of nanostructure behavior in biological environments are further discussed, with emphasis on applications in imaging, drug delivery, and biosensing. Full article

In this study, ZnS/YbF₃-10.6 µm antireflection (AR) coatings were fabricated on CVD single-crystal diamond and ZnSe substrates. The spectral characteristics of the coatings and their performance under continuous wave laser radiation at 10.6 µm were systematically investigated. The fabricated AR coatings exhibited excellent spectral properties in the target wavelength range. Both theoretical calculations and experimental results indicated that, at the same power density, the 10.6 µm AR coatings on diamond substrates exhibited a lower temperature rise compared to those deposited on ZnSe substrates. Due to its high thermal conductivity, the diamond substrate is expected to exhibit reduced thermally induced surface distortion. The laser-induced damage threshold (LIDT) test results indicate that the AR coating deposited on the ZnSe substrate exhibits a damage threshold of 11,890 W/cm², whereas the AR coating on the diamond substrate achieves a threshold of 15,287 W/cm², representing a 28.5% improvement over the ZnSe substrate. Additionally, graphite formation occurs on the diamond substrate under high power density. These findings provide both theoretical and experimental support for the potential application of diamond materials in high-power laser systems. Full article

Hydrogen production via water splitting is a crucial strategy for addressing the global energy crisis and promoting sustainable energy solutions. This review systematically examines water-splitting mechanisms, with a focus on photocatalytic and electrochemical methods. It provides in-depth discussions on charge transfer, reaction kinetics, and key processes such as the oxygen evolution reaction (OER) and hydrogen evolution reaction (HER). Various electrode synthesis techniques, including hydrothermal methods, chemical vapor deposition (CVD), pulsed laser deposition (PLD), and radio frequency sputtering (RF), are reviewed for their advantages and limitations. The role of carbon-based materials such as graphene, biochar, and graphitic carbon nitride (g-C₃N₄) in photocatalytic and photoelectrochemical (PEC) water splitting is also highlighted. Their exceptional conductivity, tunable band structures, and surface functionalities contribute to efficient charge separation and enhanced light absorption. Further, advancements in heterojunctions, doped systems, and hybrid composites are explored for their ability to improve photocatalytic and PEC performance by minimizing charge recombination, optimizing electronic structures, and increasing active sites for hydrogen and oxygen evolution reactions. Key challenges, including material stability, cost, scalability, and solar spectrum utilization, are critically analyzed, along with emerging strategies such as novel synthesis approaches and sustainable material development. By integrating water splitting mechanisms, electrode synthesis techniques, and advancements in carbon-based materials, this review provides a comprehensive perspective on sustainable hydrogen production, bridging previously isolated research domains. Full article

Carbon-based microwave absorption materials have garnered widespread attention as lightweight and efficient wave absorbers, emerging as a prominent focus in the field of functional materials research. In this work, FeNi₃ nanoparticles, synthesized in situ within graphite interlayers, were employed as catalysts to grow carbon nanofibers in situ via intercalation chemical vapor deposition (CVD). We discovered that amorphous carbon nanofibers (CNFs) can exfoliate and separate highly conductive graphite nanosheets (GNS) from the interlayers. Meanwhile, the carbon nanofibers eventually intertwine and encapsulate the graphite nanosheets, forming porous hybrids. This process induces significant changes in the electrical conductivity and electromagnetic parameters of the resulting GNS/CNF hybrids, enhancing the impedance matching between the hybrids and free space. Although this process slightly reduces the microwave loss capability of the hybrids, the balance between these effects significantly enhances their microwave absorption performance, particularly in the K_u band. Specifically, the optimized GNS/CNF hybrids, when mixed with paraffin at a 30 wt% ratio, exhibit a maximum microwave reflection loss of −44.1 dB at 14.6 GHz with a thickness of 1.5 mm. Their effective absorption bandwidth, defined as the frequency range with a reflection loss below −10 dB, spans the 12.5–17.4 GHz range, covering more than 80% of the K_u band. These results indicate that the GNS/CNF hybrids prepared via intercalation CVD are promising candidates for microwave absorption materials. Full article

This study aims to determine the extent to which coating composition and workpiece properties impact machinability and tool selection when turning Compacted Graphite Iron (CGI) under extreme roughing conditions. Two CGI workpieces, differing in pearlite content and graphite nodularity, were machined at a cutting speed of 180 m/min, feed rate of 0.18 mm/rev, and depth of cut of 3 mm. To assess the impact of tool properties across a wide range of commercially available tools, four diverse multilayered cemented carbide tools were evaluated: Tool A and Tool B with a thin AlTiSiN PVD coating, Tool C with a thick Al₂O₃-TiCN CVD coating, and Tool D with a thin Al₂O₃-TiC PVD coating. The machinability of CGI and wear mechanisms were analyzed using pre-cutting characterization, in-process optical microscopy, and post-test SEM analysis. The results revealed that CGI microstructural variations only affected tool life for Tool A, with a 110% increase in tool life between machining CGI Grade B and Grade A, but that the effects were negligible for all other tools. Tool C had a 250% and 70% longer tool life compared to the next best performance (Tool A) for CGI Grade A and CGI Grade B, respectively. With its thick CVD-coating, Tool C consistently outperformed the others due to its superior protection of the flank face and cutting edge under high-stress conditions. The cutting-induced stresses played a more significant role in the tool wear process than minor differences in workpiece microstructure or tool properties, and a thick CVD coating was most effective in addressing the tool wear effects for the extreme roughing conditions. However, differences in tool life for Tool A showed that tool behavior cannot be predicted based on a single system parameter, even for extreme conditions. Instead, tool properties, workpiece properties, cutting conditions, and their interactions should be considered collectively to evaluate the extent that an individual parameter impacts machinability. This research demonstrates that a comprehensive approach such as this can allow for more effective tool selection and thus lead to significant cost savings and more efficient manufacturing operations. Full article

We present a versatile method for synthesizing high-quality molybdenum disulfide (MoS₂) crystals on graphite foil edges via chemical vapor deposition (CVD). This results in MoS₂/graphene heterostructures with precise epitaxial layers and no rotational misalignment, eliminating the need for transfer processes and reducing contamination. Utilizing in situ transmission electron microscopy (TEM) equipped with a nano-manipulator and tungsten probe, we mechanically induce the folding, wrinkling, and tearing of freestanding MoS₂ crystals, enabling the real-time observation of structural changes at high temporal and spatial resolutions. By applying a bias voltage through the probe, we measure the electrical properties under mechanical stress, revealing near-ohmic behavior due to compatible work functions. This approach facilitates the real-time study of mechanical and electrical properties of MoS₂ crystals and can be extended to other two-dimensional materials, thereby advancing applications in flexible and bendable electronics. Full article

Freeform carbon fibres were 3D-printed from CH₃OH:H₂O mixtures using hyperbaric-pressure laser chemical vapour deposition (HP-LCVD). The experiment overlapped a region of known diamond growth, with the objective of depositing diamond-like carbon without the use of plasmas or hot filaments. A high-pressure regime was investigated for the first time through the precursor’s critical point. Seventy-two C-fibres were grown from 13 different CH₃OH:H₂O mixtures at total pressures between 7.8 and 180 bar. Maximum steady-state axial growth rates of 14 µm/s were observed. Growth near the critical point was suppressed, ostensibly due to thermal diffusion and selective etching. In addition to nanostructured graphite, various carbon allotropes were synthesised at/within the outer surface of the fibres, including diamond-like carbon, graphite polyhedral crystal, and tubular graphite cones. Several allotropes were oversized compared to structures previously reported. Raman spectral pressure–temperature (P-T) maps and a pictorial P-T phase diagram were compiled over a broad range of process conditions. Trends in the Raman I_D/I_G and I_2D/I_G intensity ratios were observed and regions of optimal growth for specific allotropes were identified. It is intended that this work provide a basis for others in optimising the growth of specific carbon allotropes from methanol using HP-LCVD and similar CVD processes. Full article

The <100> oriented single-crystalline Zirconium Carbide (ZrC) nanowires were controllably synthesized on a graphite substrate by chemical vapor deposition (CVD) with optimized growth parameters involving Zirconium tetrachloride (ZrCl₄), flow of methane (CH₄), and growth temperature. The length of nanowires is above 10 µm while the diameter is smaller than 100 nm. A single ZrC nanowire was picked up and fixed on a tungsten tip for field emission measurement. After surface pretreatments, a sharpened and cleaned ZrC nanowire emitter showed a high emission current density of 1.1 × 10¹⁰ A m⁻² at a low turn-on voltage of 440 V. The field emission is stable for 150 min with a fluctuation of 1.77%. This work provides an effective method for synthesizing and stabilizing single-crystalline ZrC nanowire emitters as an electron source for electron-beam applications. Full article

Vanadium redox flow batteries (VRFBs) are of considerable importance in large-scale energy storage systems due to their high efficiency, long cycle life and easy scalability. In this work, chemical vapor deposition (CVD) grown carbon nanotubes (CNTs)-modified electrodes and Nafion 117 membrane are utilised for formulating a vanadium redox flow battery (VRFB). In a CVD chamber, the growth of CNTs is carried out on an acid-treated graphite felt surface. Cyclic voltammetry of CNT-modified electrode and acid-treated electrode revealed that CNTs presence improve the reaction kinetics of V³⁺/V²⁺ and VO₂⁺/VO²⁺ redox pairs. Battery performance is recorded for analysing, the effect of modified electrodes, varying electrolyte flow rates, varying current densities and effect of removing the current collector plates. CNTs presence enhance the battery performance and offered 96.30% of Coulombic efficiency, 79.33% of voltage efficiency and 76.39% of energy efficiency. In comparison with pristine electrodes, a battery consisting CNTs grown electrodes shows a 14% and 15% increase in voltage efficiency and energy efficiency, respectively. Battery configured without current collector plates performs better as compared to with current collector plates which is possibly due to decrease in battery resistance. Full article

The field of protective coatings for industrial applications is continuously evolving, driven by a need for materials that offer exceptional hardness, enhanced wear resistance, and low friction coefficients. Conventional methods of coating development, such as physical vapour deposition (PVD) and chemical vapour deposition (CVD), often face challenges like the necessity of vacuum conditions, slow growth rates, and weak substrate adhesion, leading to inadequate interface bonding. This study introduces a novel approach utilising an integrated laser/sol–gel method for synthesising aluminium nitride (AlN) coatings on EN43 mild steel substrates which overcomes these limitations. The technique employs a high-intensity diode laser with optimal power and translation speeds to consolidate a pre-applied thin layer of sol–gel slurry consisting of aluminium hydroxide, graphite, and urea on the substrate. Chemical thermodynamic calculations were used to predict the slurry composition, along with identifying the critical temperature range and the essential enthalpy needed for the synthesis of aluminium nitride. A three-dimensional heat transfer model was developed to predict the important process parameters, such as scanning speed and laser power density, required to achieve the temperature ranges necessary for a successful deposition process. Optical and scanning electron microscopy techniques were used to examine the surface morphology and microstructure of the coating. Elemental energy-dispersive X-ray spectroscopy and an X-ray diffraction analysis confirmed the synthesis of an aluminium nitride coating with a thickness ranging from 4 to 5 µm. Furthermore, the detection of sub-micron crystalline aluminium nitride structures yielding a metal matrix composite interlayer was indicative of strong metallurgical bonding. Microhardness testing indicated a hardness value of approximately 876 HV. The coated samples with the highest quality exhibited a surface roughness, Ra, ranging from 1.8 to 2.1 µm. Additionally, the coatings demonstrated an exceptionally low coefficient of friction, recorded at less than 0.1. These results represent a significant step forward in this field, offering a cost-effective, efficient, and scalable solution for producing high-quality coatings with superior performance characteristics. Full article

Background: Although the link between lead exposure and patterns of cardiovascular disease (CVD) has been reported, its association with silent myocardial infarction (SMI) remains unexplored. We aimed to assess the association between blood lead levels (BLLs) and SMI risk. Methods: We included 7283 (mean age 56.1 ± 2.52 years, 52.5% women) participants free of CVD from the Third National Health and Nutrition Examination Survey. BLL was measured using graphite-furnace atomic absorption spectrophotometry. SMI was defined as ECG evidence of myocardial infarction (MI) without history of MI. The association between SMI and BLLs was examined using multivariable logistic regression. Results: SMI was detected in 120 participants with an unweighted prevalence of 1.65%. Higher BLL correlated with higher SMI prevalence across BLL tertiles. In multivariable-adjusted models, participants in the third BLL tertile had more than double the odds of SMI (OR: 3.42, 95%CI: 1.76–6.63) compared to the first tertile. Each 1 µg/dL increase in BLL was linked to a 9% increase in SMI risk. This association was consistent across age, sex, and race subgroups. Conclusions: Higher BLLs are associated with higher odds of SMI in the general population. These results underscore the significance of the ongoing efforts to mitigate lead exposure and implement screening strategies for SMI in high-risk populations. Full article

Graphene, a single layer of carbon atoms arranged in a two-dimensional lattice, has emerged as a material of immense scientific and technological interest. This review article provides a comprehensive overview of the various synthesis techniques for graphene, including chemical vapor deposition (CVD), epitaxial growth on SiC, mechanical cleavage, and exfoliation of graphite oxide. The article further delves into the distinctive electronic, mechanical, optical, and thermal properties of graphene that make it a promising material for numerous applications. From high electrical conductivity to remarkable strength and unique optical characteristics, graphene’s attributes are explored in detail. The thermal stability of graphene, its interaction with different substrates, and potential applications in electronic devices are also discussed. The review concludes with a summary of the current state of research and prospects for future exploration, emphasizing graphene’s potential to revolutionize various industrial sectors. Full article

Conductive graphitized grooves on the dielectric surface of diamond have been created by KrF excimer laser radiation. The advantages of such a circuit board in high-field applications is rather limited because the crystal surface has a relatively low electrical breakdown threshold. To increase the electrical strength, a method of encapsulating surface conductive graphitized structures by chemical vapor deposition of an epitaxial diamond layer has been proposed and realized. The quality of the growth diamond is proved by Raman spectroscopy. A comparative study of the electrical resistivity of graphitized wires and the breakdown fields between them before and after diamond growth was carried out. The proposed technique is crucial for diamond-based high-field electro-optical devices, such as THz photoconductive emitters. Full article