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Search Results (326)

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Keywords = Eulerian–Lagrangian modeling

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32 pages, 7432 KB  
Article
Parameter Identification of Soil Material Model for Soil Compaction Under Tire Loading: Laboratory vs. In-Situ Cone Penetrometer Test Data
by Akeem Shokanbi, Dhruvin Jasoliya and Costin Untaroiu
Agriculture 2025, 15(20), 2142; https://doi.org/10.3390/agriculture15202142 - 15 Oct 2025
Viewed by 378
Abstract
Accurate numerical simulations of soil-tire interactions are essential for optimizing agricultural machinery to minimize soil compaction and enhance crop yield. This study developed and compared two approaches for identifying and validating parameters of a LS-Dyna soil model. The laboratory-based approach derives parameters from [...] Read more.
Accurate numerical simulations of soil-tire interactions are essential for optimizing agricultural machinery to minimize soil compaction and enhance crop yield. This study developed and compared two approaches for identifying and validating parameters of a LS-Dyna soil model. The laboratory-based approach derives parameters from triaxial, consolidation, and cone penetrometer tests (CPT), while the optimization-based method refines them using in-situ CPT data via LS-OPT to better capture field variability. Simulations employing Multi-Material Arbitrary Lagrangian–Eulerian (MM-ALE), Smoothed Particle Hydrodynamics (SPH), and Hybrid-SPH methods demonstrate that Hybrid-SPH achieves the optimal balance of accuracy (2% error post-optimization) and efficiency (14-h runtime vs. 22 h for SPH). Optimized parameters improve soil–tire interaction predictions, including net traction and tire sinkage across slip ratios from −10% to 30% (e.g., sinkage of 12.5 mm vs. 11.1 mm experimental at 30% slip, with overall mean-absolute percentage error (MAPE) reduced to 3.5% for sinkage and 4.2% for traction) and rut profiles, outperforming lab-derived values. This framework highlights the value of field-calibrated optimization for sustainable agriculture, offering a cost-effective alternative to field trials for designing low-compaction equipment and reducing yield losses from soil degradation. While sandy loam soil at 0.4% moisture content was used in this study, future extensions to different soil types with varied moisture are recommended. Full article
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21 pages, 6002 KB  
Article
Numerical Investigation on the Extrusion Process of Flexible Pipe Liners for Deep-Sea Mineral Transport
by Wanhai Xu, Congyan Meng, Shuangning You, Yexuan Ma and Yingying Wang
J. Mar. Sci. Eng. 2025, 13(10), 1970; https://doi.org/10.3390/jmse13101970 - 15 Oct 2025
Viewed by 244
Abstract
Flexible pipes have significant application potential in deep-sea mineral resource exploitation. As the innermost barrier of flexible pipes, the liner directly withstands abrasive wear from mineral particles. The extrusion quality of the liner is a decisive factor for the service life of the [...] Read more.
Flexible pipes have significant application potential in deep-sea mineral resource exploitation. As the innermost barrier of flexible pipes, the liner directly withstands abrasive wear from mineral particles. The extrusion quality of the liner is a decisive factor for the service life of the pipe and requires optimization of process parameters for improvement. However, the extrusion process of wear-resistant liners made of ultra-high molecular weight polyethylene (UHMWPE) involves complex thermo-mechanical coupling behavior, which creates major challenges in developing accurate numerical models that represent the entire process. To precisely simulate the extrusion process and guide process parameter optimization, this paper establishes a numerical simulation model for flexible pipe liner extrusion based on the Eulerian–Lagrangian coupling method. Simulations under various outlet temperature and screw speed conditions were carried out to reveal the evolution of mechanical behavior during extrusion and clarify the influence of key process parameters. The main conclusions can be summarized as follows. An increase in extrusion temperature reduces the maximum stress and promotes better molecular orientation and crystallinity in UHMWPE material, while the maximum heat flux remains essentially unchanged. An increase in screw speed has little effect on maximum material stress but leads to a significant increase in maximum heat flux. In addition, significant stress appears in the UHMWPE material at the extrusion die exit and is mainly concentrated in the unextruded material section. The numerical model effectively addresses the challenges of simulating material phase transition, large deformation and long-distance flow, which are difficult to capture with traditional methods. The findings offer a theoretical basis and technical guidance for optimizing extrusion process parameters and strengthening quality control in flexible pipe liner extrusion. Full article
(This article belongs to the Special Issue Safety Evaluation and Protection in Deep-Sea Resource Exploitation)
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22 pages, 6834 KB  
Article
Effect of Water Film Induced by Wet Shot Peening on Dimple Size and Residual Stress Distribution
by Chao Fang and Zhongjin Wang
Materials 2025, 18(18), 4347; https://doi.org/10.3390/ma18184347 - 17 Sep 2025
Viewed by 378
Abstract
Recently, considerable research has been conducted on wet shot peening (WSP), but a detailed investigation of this process is still lacking. For a systematic study, four three-dimensional models of WSP and shot peening (SP) were developed using the finite element method (FEM), based [...] Read more.
Recently, considerable research has been conducted on wet shot peening (WSP), but a detailed investigation of this process is still lacking. For a systematic study, four three-dimensional models of WSP and shot peening (SP) were developed using the finite element method (FEM), based on the coupled Eulerian–Lagrangian (CEL) method. Micron-scaled water film is directly observed during WSP processing. Simulation results indicate that the water film has a significant impact on the dimple size and residual stress distribution. Compared with SP, WSP can produce (a) a dimple with a larger curvature radius, (b) greater compressive residual stress in the surface layer with a larger area, and (c) more uniformly distributed surface residual stress. This work reveals the mechanism underlying the changes mentioned above, which provides rationales for the promotional applications of WSP. Full article
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18 pages, 1911 KB  
Article
Rapid Assessment of Relative Hemolysis Amidst Input Uncertainties in Laminar Flow
by Nasim Gholizadeh, Ryan Wang, Gayatri Gautham and Gautham Krishnamoorthy
Fluids 2025, 10(9), 228; https://doi.org/10.3390/fluids10090228 - 29 Aug 2025
Viewed by 497
Abstract
Predicting absolute values of hemolysis using the power law model to guide medical device design is hampered by uncertainties stemming from four sources of model inputs: incoming/upstream velocity profiles, blood viscosity models, power law hemolysis coefficients, and obtaining accurate stress exposure times. Amidst [...] Read more.
Predicting absolute values of hemolysis using the power law model to guide medical device design is hampered by uncertainties stemming from four sources of model inputs: incoming/upstream velocity profiles, blood viscosity models, power law hemolysis coefficients, and obtaining accurate stress exposure times. Amidst all these uncertainties, enabling rapid assessments and predictions of relative hemolysis would still be valuable for evaluating device design prototypes. Towards achieving this objective, hemolysis data from the Eulerian modeling framework was first generated from computational fluid dynamics simulations encompassing five blood viscosity models, four sets of hemolysis power law coefficients, fully developed as well as developing velocity flow conditions, and a wide range of shear stresses, strain rates, and stress exposure times. Corresponding hemolysis predictions were also made in a Lagrangian framework via numerical integration of shear stress and residence time spatial variations under the assumption of fully developed Newtonian fluid flow. Absolute hemolysis predictions (from both frameworks) were proportional to each other and independent of the blood viscosity model. Further, relative hemolysis trends were not dependent on the hemolysis power law coefficients. However, accuracy in wall shear stresses in developing flow conditions is necessary for accurate relative hemolysis assessments. Full article
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26 pages, 2731 KB  
Article
Coupled CFD-DEM Numerical Simulation of Hydrothermal Liquefaction (HTL) of Sludge Flocs to Biocrude Oil in a Continuous Stirred Tank Reactor (CSTR) in a Scale-Up Study
by Artur Wodołażski
Energies 2025, 18(17), 4557; https://doi.org/10.3390/en18174557 - 28 Aug 2025
Viewed by 725
Abstract
A multiphase model of hydrothermal liquefaction (HTL) using the computational fluid dynamics coupling discrete element method (CFD-DEM) is used to simulate biocrude oil production from sludge flocs in a continuous stirred tank reactor (CSTR). Additionally, the influence of the agitator speed and the [...] Read more.
A multiphase model of hydrothermal liquefaction (HTL) using the computational fluid dynamics coupling discrete element method (CFD-DEM) is used to simulate biocrude oil production from sludge flocs in a continuous stirred tank reactor (CSTR). Additionally, the influence of the agitator speed and the slurry flow rate on dynamic biocrude oil production is investigated through full transient CFD analysis in a scaled-up CSTR study. The kinetics of the HTL mechanism as a function of temperature, pressure, and residence time distribution were employed in the model through a user-defined function (UDF). The multiphysics simulation of the HTL process in a stirred tank reactor using the Lagrangian–Eulerian (LE) approach, along with a standard k-ε turbulence model, integrated HTL kinetics. The simulation accounts for particle–fluid interactions by coupling CFD-derived hydrodynamic fields with discrete particle motion, enabling prediction of individual particle trajectories based on drag, buoyancy, and interphase momentum exchange. The three-phase flow using a compressible non-ideal gas model and multiphase interaction as design requirements increased process efficiency in high-pressure and high-temperature model conditions. Full article
(This article belongs to the Section A: Sustainable Energy)
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24 pages, 7483 KB  
Article
Integration of the CEL and ML Methods for Landing Safety Prediction and Optimization of Full-Scale Track Design in a Deep-Sea Mining Vehicle
by Yifeng Zeng, Zongxiang Xiu, Lejun Liu, Qiuhong Xie, Yongfu Sun, Jianghui Yang and Xingsen Guo
J. Mar. Sci. Eng. 2025, 13(8), 1584; https://doi.org/10.3390/jmse13081584 - 19 Aug 2025
Viewed by 569
Abstract
Ensuring the safe landing of deep-sea mining vehicles (DSMVs) on soft seabed sediments is critical for the stability and operational reliability of subsea mineral extraction. However, deep-sea sediments, particularly in polymetallic nodule regions, are characterized by low shear strength, high compressibility, and rate-dependent [...] Read more.
Ensuring the safe landing of deep-sea mining vehicles (DSMVs) on soft seabed sediments is critical for the stability and operational reliability of subsea mineral extraction. However, deep-sea sediments, particularly in polymetallic nodule regions, are characterized by low shear strength, high compressibility, and rate-dependent behavior, posing significant challenges for full-scale experimental investigation and predictive modeling. To address these limitations, this study develops a high-fidelity finite element simulation framework based on the Coupled Eulerian–Lagrangian (CEL) method to model the landing and penetration process of full-scale DSMVs under various geotechnical conditions. To overcome the high computational cost of FEM simulations, a data-driven surrogate model using the random forest algorithm is constructed to predict the normalized penetration depth based on key soil and operational parameters. The proposed hybrid FEM–ML approach enables efficient multiparameter analysis and provides actionable insights into the complex soil–structure interactions involved in DSMV landings. This methodology offers a practical foundation for engineering design, safety assessment, and descent planning in deep-sea mining operations. Full article
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16 pages, 3729 KB  
Article
Throttling Effect and Erosion Research of Ultra-High-Pressure Grease Nozzles
by Shaobo Feng, Zhixiong Xu, Hongtao Liu, Bao Zhang, Fumin Gao, Hongtao Jing and Pan Yang
Processes 2025, 13(8), 2555; https://doi.org/10.3390/pr13082555 - 13 Aug 2025
Viewed by 411
Abstract
To accommodate the extreme thermodynamic effects and erosion damage in throttling equipment for ultra-high-pressure natural gas wells (175 MPa), a coupled multiphase flow erosion numerical model for nozzles was established. This model incorporates a real gas compressibility factor correction and is based on [...] Read more.
To accommodate the extreme thermodynamic effects and erosion damage in throttling equipment for ultra-high-pressure natural gas wells (175 MPa), a coupled multiphase flow erosion numerical model for nozzles was established. This model incorporates a real gas compressibility factor correction and is based on the renormalized k-ε RNG (Renormalization Group k-epsilon model, a turbulence model that simulates the effects of vortices and rotation in the mean flow by modifying turbulent viscosity) turbulence model and the Discrete Phase Model (DPM, a multiphase flow model based on the Eulerian–Lagrangian framework). The study revealed that the nozzle flow characteristics follow an equal-percentage nonlinear regulation pattern. Choked flow occurs at the throttling orifice throat due to supersonic velocity (Ma ≈ 3.5), resulting in a mass flow rate governed solely by the upstream total pressure. The Joule–Thomson effect induces a drastic temperature drop of 273 K. The outlet temperature drops below the critical temperature for methane hydrate phase transition, thereby presenting a substantial risk of hydrate formation and ice blockage in the downstream outlet segment. Erosion analysis indicates that particles accumulate in the 180° backside region of the cage sleeve under the influence of secondary flow. At a 30% opening, micro-jet impact causes the maximum erosion rate to surge to 3.47 kg/(m2·s), while a minimum erosion rate is observed at a 50% opening. Across all opening levels, the maximum erosion rate consistently concentrates on the oblique section of the plunger front. Results demonstrate that removing the front chamfer of the plunger effectively improves the internal erosion profile. These findings provide a theoretical basis for the reliability design and risk prevention of surface equipment in deep ultra-high-pressure gas wells. Full article
(This article belongs to the Special Issue Multiphase Flow Process and Separation Technology)
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19 pages, 10661 KB  
Article
Analysis of Penetration Performance Between a Hollow Penetrator and Seabed Clay by Coupled Eulerian–Lagrangian Method
by Jieneng Liang, Zhiwen Zhen, Heying Hou and Jian Zhang
Appl. Sci. 2025, 15(16), 8778; https://doi.org/10.3390/app15168778 - 8 Aug 2025
Viewed by 426
Abstract
Penetrating and coring technology is a critical approach for acquiring undisturbed long-columnar seabed sediment samples. The configuration and parameters of the penetrator structure directly affect penetration performance during the penetration process, which is critical for revealing penetration mechanics. A hollow penetrator structure was [...] Read more.
Penetrating and coring technology is a critical approach for acquiring undisturbed long-columnar seabed sediment samples. The configuration and parameters of the penetrator structure directly affect penetration performance during the penetration process, which is critical for revealing penetration mechanics. A hollow penetrator structure was proposed, and its finite element model was built using the Coupled Eulerian–Lagrangian method with seabed clay to investigate the penetration performance. The penetration resistance exerted externally on the structure, the mean pressure distribution in the soil, and the soil flow after the penetration process were the main characteristics of the penetration performance. Sensitivity analysis on penetration velocity was carried out to balance the accuracy and the efficiency of the penetration simulation. Effects of penetrator structure parameters were assessed. Based on the simulations, the penetrator with a 15° penetrating head angle exhibited the minimum final penetration resistance, and the end face of the penetrating head had little effect on the soft clay penetration process. The diameter of the penetrator had a significant impact on the mean pressure distribution, and there was an almost linear relationship between its diameter and the penetration resistance. The results could provide critical evidence for optimizing the design of seabed sampling equipment. Full article
(This article belongs to the Section Marine Science and Engineering)
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26 pages, 10835 KB  
Article
Detonation Dynamics and Damage Behavior of Segmented Tunnel Charges with Shaped Liners
by Zhuo Li, Xiaojun Zhang, Zhenye Zhu, Yongbo Wu, Hongbing Yu, Wenxue Gao and Ben Lv
Buildings 2025, 15(16), 2815; https://doi.org/10.3390/buildings15162815 - 8 Aug 2025
Cited by 1 | Viewed by 429
Abstract
To precisely control the tunnel smooth blasting effect, this study conducts both model experiments and numerical simulations to investigate the impact of shaped charge jet initiation on emulsion explosives and surrounding rock damage fractal characteristics under different ratios of the main-to-secondary charge lengths [...] Read more.
To precisely control the tunnel smooth blasting effect, this study conducts both model experiments and numerical simulations to investigate the impact of shaped charge jet initiation on emulsion explosives and surrounding rock damage fractal characteristics under different ratios of the main-to-secondary charge lengths (L1/L2). The study also includes field validation. The results indicate the following: (1) The Arbitrary Lagrangian–Eulerian (ALE) method can accurately reproduce the formation, motion, impact, initiation, and dynamic damage evolution of a shaped charge jet inside a blast hole, with a deviation of less than 6.4% compared to high-speed photography observations. (2) Under the working conditions in this study, when an axial aluminum energetic liner and two-stage air-segmented charge in the peripheral holes are used, the fractal dimension (Df) initially increases from 1.57 to 1.66 and then decreases to 1.41 as the L1/L2 ratio increases. (3) Field test results demonstrate that, when using a two-segment explosive charge with a 20 cm gap between segments and an L1/L2 ratio of 2, the average over- or under-excavation is controlled within 7 cm, with the maximum deviation not exceeding 12 cm. The corresponding average fragment size (d50) is minimized, resulting in an excellent smooth blasting effect and effectively controlling the fragmentation of the smooth blasting layer. The conclusions of this study provide valuable insights for the development of advanced shaped charge blasting techniques. Full article
(This article belongs to the Special Issue Dynamic Response of Civil Engineering Structures under Seismic Loads)
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16 pages, 4733 KB  
Article
Vibratory Pile Driving in High Viscous Soil Layers: Numerical Analysis of Penetration Resistance and Prebored Hole of CEL Method
by Caihui Li, Changkai Qiu, Xuejin Liu, Junhao Wang and Xiaofei Jing
Buildings 2025, 15(15), 2729; https://doi.org/10.3390/buildings15152729 - 2 Aug 2025
Viewed by 556
Abstract
High-viscosity stratified strata, characterized by complex geotechnical properties such as strong cohesion, low permeability, and pronounced layered structures, exhibit significant lateral friction resistance and high-end resistance during steel sheet pile installation. These factors substantially increase construction difficulty and may even cause structural damage. [...] Read more.
High-viscosity stratified strata, characterized by complex geotechnical properties such as strong cohesion, low permeability, and pronounced layered structures, exhibit significant lateral friction resistance and high-end resistance during steel sheet pile installation. These factors substantially increase construction difficulty and may even cause structural damage. This study addresses two critical mechanical challenges during vibratory pile driving in Fujian Province’s hydraulic engineering project: prolonged high-frequency driving durations, and severe U-shaped steel sheet pile head damage in high-viscosity stratified soils. Employing the Coupled Eulerian–Lagrangian (CEL) numerical method, a systematic investigation was conducted into the penetration resistance, stress distribution, and damage patterns during vibratory pile driving under varying conditions of cohesive soil layer thickness, predrilled hole spacing, and aperture dimensions. The correlation between pile stress and penetration depth was established, with the influence mechanisms of key factors on driving-induced damage in high-viscosity stratified strata under multi-factor coupling effects elucidated. Finally, the feasibility of predrilling techniques for resistance reduction was explored. This study applies the damage prediction model based on the CEL method to U-shaped sheet piles in high-viscosity stratified formations, solving the problem of mesh distortion in traditional finite element methods. The findings provide scientific guidance for steel sheet pile construction in high-viscosity stratified formations, offering significant implications for enhancing construction efficiency, ensuring operational safety, and reducing costs in such challenging geological conditions. Full article
(This article belongs to the Section Building Structures)
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34 pages, 1156 KB  
Systematic Review
Mathematical Modelling and Optimization Methods in Geomechanically Informed Blast Design: A Systematic Literature Review
by Fabian Leon, Luis Rojas, Alvaro Peña, Paola Moraga, Pedro Robles, Blanca Gana and Jose García
Mathematics 2025, 13(15), 2456; https://doi.org/10.3390/math13152456 - 30 Jul 2025
Cited by 1 | Viewed by 937
Abstract
Background: Rock–blast design is a canonical inverse problem that joins elastodynamic partial differential equations (PDEs), fracture mechanics, and stochastic heterogeneity. Objective: Guided by the Preferred Reporting Items for Systematic Reviews and Meta-Analyses (PRISMA) protocol, a systematic review of mathematical methods for geomechanically informed [...] Read more.
Background: Rock–blast design is a canonical inverse problem that joins elastodynamic partial differential equations (PDEs), fracture mechanics, and stochastic heterogeneity. Objective: Guided by the Preferred Reporting Items for Systematic Reviews and Meta-Analyses (PRISMA) protocol, a systematic review of mathematical methods for geomechanically informed blast modelling and optimisation is provided. Methods: A Scopus–Web of Science search (2000–2025) retrieved 2415 records; semantic filtering and expert screening reduced the corpus to 97 studies. Topic modelling with Bidirectional Encoder Representations from Transformers Topic (BERTOPIC) and bibliometrics organised them into (i) finite-element and finite–discrete element simulations, including arbitrary Lagrangian–Eulerian (ALE) formulations; (ii) geomechanics-enhanced empirical laws; and (iii) machine-learning surrogates and multi-objective optimisers. Results: High-fidelity simulations delimit blast-induced damage with ≤0.2 m mean absolute error; extensions of the Kuznetsov–Ram equation cut median-size mean absolute percentage error (MAPE) from 27% to 15%; Gaussian-process and ensemble learners reach a coefficient of determination (R2>0.95) while providing closed-form uncertainty; Pareto optimisers lower peak particle velocity (PPV) by up to 48% without productivity loss. Synthesis: Four themes emerge—surrogate-assisted PDE-constrained optimisation, probabilistic domain adaptation, Bayesian model fusion for digital-twin updating, and entropy-based energy metrics. Conclusions: Persisting challenges in scalable uncertainty quantification, coupled discrete–continuous fracture solvers, and rigorous fusion of physics-informed and data-driven models position blast design as a fertile test bed for advances in applied mathematics, numerical analysis, and machine-learning theory. Full article
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19 pages, 30713 KB  
Article
Modeling Biomass Conversion in Raceway Zone of Blast Furnace Using Resolved Lagrangian Particle Model
by Matthias Kiss, Christine Gruber, Michael Harasek and Markus Bösenhofer
Energies 2025, 18(15), 4038; https://doi.org/10.3390/en18154038 - 29 Jul 2025
Viewed by 396
Abstract
This study numerically investigates the suitability of biomass particles of varying diameters as alternative reducing agents in the blast furnace raceway zone, where harsh conditions can create internal gradients affecting conversion. An internally resolved 1D Lagrangian particle model, fully integrated into the open-source [...] Read more.
This study numerically investigates the suitability of biomass particles of varying diameters as alternative reducing agents in the blast furnace raceway zone, where harsh conditions can create internal gradients affecting conversion. An internally resolved 1D Lagrangian particle model, fully integrated into the open-source CFD toolbox OpenFOAM®, is used to model temperature and species gradients within thermally thick particles. The particle model is coupled with the surrounding Eulerian phase and includes drying, pyrolysis, oxidation, and gasification submodels. Results show that only biomass particles smaller than 250 μm fully convert in the raceway, while larger particles carry unconverted material beyond, potentially reducing blast furnace efficiency. Full article
(This article belongs to the Section I1: Fuel)
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24 pages, 17104 KB  
Article
Seismic Performance of Large Underground Water Tank Structures Considering Fluid–Structure Interaction
by Fengyuan Xu, Chengshun Xu, Mohamed Hesham El Naggar and Xiuli Du
Buildings 2025, 15(15), 2643; https://doi.org/10.3390/buildings15152643 - 26 Jul 2025
Viewed by 1433
Abstract
The widespread application of large underground water tank structures in urban areas necessitates reliable design guidelines to ensure their safety as critical infrastructure. This paper investigated the seismic response of large underground water tank structures considering fluid–structure interaction (FSI). Coupled Eulerian–Lagrangian (CEL) was [...] Read more.
The widespread application of large underground water tank structures in urban areas necessitates reliable design guidelines to ensure their safety as critical infrastructure. This paper investigated the seismic response of large underground water tank structures considering fluid–structure interaction (FSI). Coupled Eulerian–Lagrangian (CEL) was employed to analyze the highly nonlinear FSI caused by intense fluid sloshing during earthquakes. The patterns of fluid sloshing amplitude observed from the finite element model were summarized based on analyses of fluid velocity, hydrodynamic stress components, and overall kinetic energy. In addition, the seismic response of the water tank structure was thoroughly assessed and compared with the simulation results of the empty tank structure. The results indicate that significant fluid sloshing occurs within the structure under seismic excitation. The amplitude of fluid sloshing increases horizontally from the center toward the edges of the structure, corresponding to higher hydrodynamic loads at the side area of the structure. By comparing the analysis results of the water tank structure with and without water, it was concluded that FSI is the primary cause of structural damage during an earthquake. The hydrodynamic loads on the roof, diversion walls, and external walls lead to significant localized damage. Full article
(This article belongs to the Section Building Structures)
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20 pages, 9695 KB  
Article
Numerical Investigation on Flow and Thermal Characteristics of Spray Evaporation Process in Boiler Desuperheater
by Jianqing Wang, Baoqing Liu, Bin Du, Kaifei Wu, Qi Lin, Bohai Liu and Minghui Cheng
Energies 2025, 18(14), 3734; https://doi.org/10.3390/en18143734 - 15 Jul 2025
Viewed by 435
Abstract
The spray evaporation process in the boiler desuperheater involves complex droplet behaviors and fluid–thermal coupling, and its temperature distribution characteristics greatly affect the performance and safety of industrial processes. To better understand the process characteristics and develop the optimal desuperheater design, computational fluid [...] Read more.
The spray evaporation process in the boiler desuperheater involves complex droplet behaviors and fluid–thermal coupling, and its temperature distribution characteristics greatly affect the performance and safety of industrial processes. To better understand the process characteristics and develop the optimal desuperheater design, computational fluid dynamics (CFDs) was applied to numerically investigate the flow and thermal characteristics. The Eulerian–Lagrangian approach was used to describe the two-phase flow characteristics. Both primary and secondary droplet breakup, the coupling effect of gas–liquid and stochastic collision and coalescence of droplets were considered in the model. The plain-orifice atomizer model was applied to simulate the atomization process. The numerical model was validated with the plant data. The spray tube structure was found to greatly affect the flow pattern, resulting in the uneven velocity distribution, significant temperature difference, and local reverse flow downstream of the orifices. The velocity and temperature distributions tend to be more uniform due to the complete evaporation and turbulent mixing. Smaller orifices are beneficial for generating smaller-sized droplets, thereby promoting the mass and heat transfer between the steam and droplets. Under the same operating conditions, the desuperheating range of cases with 21, 15, and 9 orifices is 33.7 K, 32.0 K, and 29.8 K, respectively, indicating that the desuperheater with more orifices (i.e., with smaller orifices) shows better desuperheating ability. Additionally, a venturi-type desuperheater was numerically studied and compared with the straight liner case. By contrast, discernible differences in velocity and temperature distribution characteristics can be observed in the venturi case. The desuperheating range of the venturi and straight liner cases is 38.1 K and 35.4 K, respectively. The velocity acceleration through the venturi throat facilitates the droplet breakup and improves mixing, thereby achieving better desuperheating ability and temperature uniformity. Based on the investigation of the spray evaporation process, the complex droplet behaviors and fluid–thermal coupling characteristics in an industrial boiler desuperheater under high temperature and high pressure can be better understood, and effective guidance for the process and design optimizations can be provided. Full article
(This article belongs to the Special Issue Computational Fluid Dynamics (CFD) for Heat Transfer Modeling)
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34 pages, 25005 KB  
Article
Indoor Transmission of Respiratory Droplets Under Different Ventilation Systems Using the Eulerian Approach for the Dispersed Phase
by Yi Feng, Dongyue Li, Daniele Marchisio, Marco Vanni and Antonio Buffo
Fluids 2025, 10(7), 185; https://doi.org/10.3390/fluids10070185 - 14 Jul 2025
Viewed by 653
Abstract
Infectious diseases can spread through virus-laden respiratory droplets exhaled into the air. Ventilation systems are crucial in indoor settings as they can dilute or eliminate these droplets, underscoring the importance of understanding their efficacy in the management of indoor infections. Within the field [...] Read more.
Infectious diseases can spread through virus-laden respiratory droplets exhaled into the air. Ventilation systems are crucial in indoor settings as they can dilute or eliminate these droplets, underscoring the importance of understanding their efficacy in the management of indoor infections. Within the field of fluid dynamics methods, the dispersed droplets may be approached through either a Lagrangian framework or an Eulerian framework. In this study, various Eulerian methodologies are systematically compared against the Eulerian–Lagrangian (E-L) approach across three different scenarios: the pseudo-single-phase model (PSPM) for assessing the transport of gaseous pollutants in an office with displacement ventilation (DV), stratum ventilation (SV), and mixing ventilation (MV); the two-fluid model (TFM) for evaluating the transport of non-evaporating particles within an office with DV and MV; and the two-fluid model-population balance equation (TFM-PBE) approach for analyzing the transport of evaporating droplets in a ward with MV. The Eulerian and Lagrangian approaches present similar agreement with the experimental data, indicating that the two approaches are comparable in accuracy. The computational cost of the E-L approach is closely related to the number of tracked droplets; therefore, the Eulerian approach is recommended when the number of droplets required by the simulation is large. Finally, the performances of DV, SV, and MV are presented and discussed. DV creates a stratified environment due to buoyant flows, which transport respiratory droplets upward. MV provides a well-mixed environment, resulting in a uniform dispersion of droplets. SV supplies fresh air directly to the breathing zone, thereby effectively reducing infection risk. Consequently, DV and SV are preferred to reduce indoor infection. Full article
(This article belongs to the Special Issue Respiratory Flows)
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