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Keywords = RES power heat production

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30 pages, 6935 KB  
Article
Predicting Hydrogen Production from Steam Methane Reforming Powered by Induction Heating: An Application of a Hybrid Bayesian Neural Network
by Edward Uchechukwu Iwuchukwu, Frank Norbert Wiggers and Claudio Augusto Oller do Nascimento
Hydrogen 2026, 7(2), 78; https://doi.org/10.3390/hydrogen7020078 - 2 Jun 2026
Viewed by 236
Abstract
Steam methane reforming (SMR) powered by induction heating offers a promising route for low CO2-emission hydrogen production, but predictive modelling remains challenging because the available experimental data are limited and heterogeneous. This study proposes a hybrid Bayesian neural network (H-BNN) to [...] Read more.
Steam methane reforming (SMR) powered by induction heating offers a promising route for low CO2-emission hydrogen production, but predictive modelling remains challenging because the available experimental data are limited and heterogeneous. This study proposes a hybrid Bayesian neural network (H-BNN) to predict the mass of hydrogen (MoH) from literature-derived SMR data using operating variables including temperature, flow rate, power input, time-on-stream, and interval duration. Feedforward neural network (FNN) and classical Bayesian neural network (BNN) models were also developed as benchmarks, and all three architectures were evaluated with ReLU, Tanh, and GELU activation functions. To address data scarcity, only the training split was augmented at scales of k=2, 5, and 10, while the validation and test sets were kept unchanged. The H-BNN combines deterministic feature extraction with Bayesian uncertainty-aware prediction, enabling a balance between accuracy and uncertainty representation. Across the validation-selected models, test performance reached R2 ∼ 0.9894 to 0.9969, with mean absolute errors of 0.0126 g to 0.0217 g. The strongest advantage appeared at k = 2, where the H-BNN outperformed the benchmark models. Overall, the proposed H-BNN is a promising framework for hydrogen prediction under data-scarce conditions, although its predictive intervals remain informative rather than fully calibrated. Full article
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44 pages, 3300 KB  
Article
Decarbonising the Polish Energy Sector: A Cost–Benefit Analysis to 2050
by Mariusz Kudełko
Energies 2026, 19(11), 2561; https://doi.org/10.3390/en19112561 - 26 May 2026
Viewed by 297
Abstract
This paper examines the costs and benefits of decarbonisation policy in the Polish energy generation sector. Accordingly, the analysis focuses on the costs of transforming the national energy mix up to 2050, as well as the environmental benefits associated with reducing emissions from [...] Read more.
This paper examines the costs and benefits of decarbonisation policy in the Polish energy generation sector. Accordingly, the analysis focuses on the costs of transforming the national energy mix up to 2050, as well as the environmental benefits associated with reducing emissions from electricity and district heating generation. The study addresses the question of which energy production structures are optimal at different levels of global warming costs, given the uncertainty surrounding the magnitude of human impact on the climate. The results indicate that relatively low SCC justify only a limited optimal reduction in CO2 emissions. Full decarbonisation of the Polish energy sector, corresponding to a 100% reduction in CO2 emissions by 2050, becomes socially optimal only at an SCC of around €165/tCO2. Simulations conducted for different EUA price levels allow for the construction of a MAC curve, which can be used to identify the economically optimal scope of decarbonisation policy. Due to its heavy reliance on coal and the high-emission starting point of its energy transition, Poland faces particularly high investment requirements. Achieving climate neutrality in the energy sector by 2050 is estimated to require approximately €228 billion in investment, including substantial expenditures on RES, the construction of nuclear power plants, and the development of energy storage infrastructure. Full article
(This article belongs to the Section B1: Energy and Climate Change)
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39 pages, 5498 KB  
Article
Energy Performance Upgrade of Municipal and Public Buildings and Facilities
by Dimitris Al. Katsaprakakis, George M. Stavrakakis, Nikos Savvakis, Eirini Dakanali, Yiannis Yiannakoudakis, George Zidianakis, Aristotelis Tsekouras, Efi Giannopoulou and Sofia Yfanti
Energies 2025, 18(21), 5798; https://doi.org/10.3390/en18215798 - 3 Nov 2025
Cited by 3 | Viewed by 1141
Abstract
This article presents the accumulated technical and scientific knowledge from energy performance upgrade work in emblematic and essential municipal and public buildings in Crete and the Greek islands, such as the Venetian historical building Loggia, which is used as the Heraklion City Hall, [...] Read more.
This article presents the accumulated technical and scientific knowledge from energy performance upgrade work in emblematic and essential municipal and public buildings in Crete and the Greek islands, such as the Venetian historical building Loggia, which is used as the Heraklion City Hall, the Natural History Museum of Crete, Pancretan Stadium, the municipal swimming pool of the municipality of Minoa Pediadas, the indoor sports hall in Leros, primary schools, high schools and a cultural center. Each one of the aforementioned buildings has a distinct use, thus covering almost all different categories of municipal or public buildings and facilities. The applied energy performance upgrade process in general terms is: (1) Mapping of the current situation, regarding the existing infrastructure and final energy consumption. (2) Formulation and sizing of the proposed passive measures and calculation of the new indoor heating and cooling loads. (3) Selection, sizing and siting of the proposed active measures and calculation of the new expecting energy sources consumption. (4) Sizing and siting of power and heat production systems from renewable energy sources (RES). Through the work accomplished and presented in this article, practically all the most technically and economically feasible passive and active measures were studied: insulation of opaque surfaces, opening overhangs, natural ventilation, replacement of openings, daylighting solar tubes, open-loop geo-exchange plants, refrigerant or water distribution networks, air-to-water heat pumps, solar thermal collectors, lighting systems, automation systems, photovoltaics etc. The main results of the research showed energy savings through passive and active systems that can exceed 70%, depending mainly on the existing energy performance of the facility. By introducing photovoltaic plants operating under the net-metering mode, energy performance upgrades up to zero-energy facilities can be achieved. The payback periods range from 12 to 45 years. The setup budgets of the presented projects range from a few hundred thousand euros to 7 million euros. Full article
(This article belongs to the Special Issue Thermal Comfort and Energy Performance in Building)
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25 pages, 3279 KB  
Review
Current State of Development of Demand-Driven Biogas Plants in Poland
by Aleksandra Łukomska, Kamil Witaszek and Jacek Dach
Processes 2025, 13(8), 2369; https://doi.org/10.3390/pr13082369 - 25 Jul 2025
Cited by 5 | Viewed by 3199
Abstract
Renewable energy sources (RES) are the foundation of the ongoing energy transition in Poland and worldwide. However, increased use of RES has brought several challenges, as most of these sources are dependent on weather conditions. The instability and lack of control over electricity [...] Read more.
Renewable energy sources (RES) are the foundation of the ongoing energy transition in Poland and worldwide. However, increased use of RES has brought several challenges, as most of these sources are dependent on weather conditions. The instability and lack of control over electricity production lead to both overloads and power shortages in transmission and distribution networks. A significant advantage of biogas plants over sources such as photovoltaics or wind turbines is their ability to control electricity generation and align it with actual demand. Biogas produced during fermentation can be temporarily stored in a biogas tank above the digester and later used in an enlarged CHP unit to generate electricity and heat during peak demand periods. While demand-driven biogas plants operate similarly to traditional installations, their development requires navigating regulatory and administrative procedures, particularly those related to the grid connection of the generated electricity. In Poland, it has only recently become possible to obtain grid connection conditions for such installations, following the adoption of the Act of 28 July 2023, which amended the Energy Law and certain other acts. However, the biogas sector still faces challenges, particularly the need for effective incentive mechanisms and the removal of regulatory and economic barriers, especially given its estimated potential of up to 7.4 GW. Full article
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87 pages, 11054 KB  
Review
Advancing Hybrid Cryogenic Natural Gas Systems: A Comprehensive Review of Processes and Performance Optimization
by Bahram Ghorbani, Sohrab Zendehboudi and Noori M. Cata Saady
Energies 2025, 18(6), 1443; https://doi.org/10.3390/en18061443 - 14 Mar 2025
Cited by 13 | Viewed by 8440
Abstract
Recent research in the liquefied natural gas (LNG) industry has concentrated on reducing specific power consumption (SPC) during production, which helps to lower operating costs and decrease the carbon footprint. Although reducing the SPC offers benefits, it can complicate the system and increase [...] Read more.
Recent research in the liquefied natural gas (LNG) industry has concentrated on reducing specific power consumption (SPC) during production, which helps to lower operating costs and decrease the carbon footprint. Although reducing the SPC offers benefits, it can complicate the system and increase investment costs. This review investigates the thermodynamic parameters of various natural gas (NG) liquefaction technologies. It examines the cryogenic NG processes, including integrating NG liquid recovery plants, nitrogen rejection cycles, helium recovery units, and LNG facilities. It explores various approaches to improve hybrid NG liquefaction performance, including the application of optimization algorithms, mixed refrigerant units, absorption refrigeration cycles, diffusion–absorption refrigeration systems, auto-cascade absorption refrigeration processes, thermoelectric generator plants, liquid air cold recovery units, ejector refrigeration cycles, and the integration of renewable energy sources and waste heat. The review evaluates the economic aspects of hybrid LNG systems, focusing on specific capital costs, LNG pricing, and capacity. LNG capital cost estimates from academic sources (173.2–1184 USD/TPA) are lower than those in technical reports (486.7–3839 USD/TPA). LNG prices in research studies (0.2–0.45 USD/kg, 2024) are lower than in technical reports (0.3–0.7 USD/kg), based on 2024 data. Also, this review investigates LNG accidents in detail and provides valuable insights into safety protocols, risk management strategies, and the overall resilience of LNG operations in the face of potential hazards. A detailed evaluation of LNG plants built in recent years is provided, focusing on technological advancements, operational efficiency, and safety measures. Moreover, this study investigates LNG ports in the United States, examining their infrastructures, regulatory compliance, and strategic role in the global LNG supply chain. In addition, it outlines LNG’s current status and future outlook, focusing on key industry trends. Finally, it presents a market share analysis that examines LNG distribution by export, import, re-loading, and receiving markets. Full article
(This article belongs to the Section B: Energy and Environment)
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21 pages, 1712 KB  
Article
Economic Analysis of Renewable Energy Generation from a Multi-Energy Installation in a Single-Family House
by Jakub Stolarski, Ewelina Olba-Zięty and Mariusz Jerzy Stolarski
Energies 2024, 17(24), 6213; https://doi.org/10.3390/en17246213 - 10 Dec 2024
Cited by 3 | Viewed by 2249
Abstract
The promotion of Renewable Energy Sources RES installations in single-family houses is an element of the broadly understood decarbonisation strategy. Investments in photovoltaic installations and pellet boilers have a direct effect on decreasing CO2 emissions, thereby contributing to the improvement in air [...] Read more.
The promotion of Renewable Energy Sources RES installations in single-family houses is an element of the broadly understood decarbonisation strategy. Investments in photovoltaic installations and pellet boilers have a direct effect on decreasing CO2 emissions, thereby contributing to the improvement in air quality and mitigation of climate change, but the question remains of whether they are economically viable. High energy consumption by households results in a significant burden on their budgets. The purpose of this study was to conduct an economic analysis of the renewable electricity (photovoltaic microinstallation—PV) and heat (a pellet boiler) produced in three consecutive years by a single family situated in North-Eastern Poland. The economic analysis was based on the determination of the electricity and heat production costs for renewable energy sources and selected fossil fuels. Profitability metrics such as net present value, internal rate of return and discounted payback period were used for the assessment. For the comparison of electricity costs, the costs of electricity from the power grid were confronted with the costs of electricity generation from a PV microinstallation. For the comparison of heat production costs, the following scenarios were analysed: (i) eco-pea coal vs. pellet, (ii) natural gas vs. pellet and (iii) heating oil vs. pellet. Next, comparisons were made and analysed for multi-energy systems. When comparing the PV microinstallation investment with the variant of using electricity from the power grid, a positive NPV equal to EUR 5959 was obtained for the former, which proved it was profitable. Among the heat generation variants, the lowest total costs were related to eco-pea coal (EUR 29,527), followed by pellet (EUR 33,151) and then natural gas (EUR 39,802), while the highest costs of heat generation were attributed to burning heating oil (EUR 63,445), being nearly twice as high as the cost of burning pellets. This analysis of multi-energy systems showed that the RES system composed of a PV microinstallation for electricity production and a pellet-fired boiler for heat generation was most advantageous because it yielded the lowest total costs (EUR 41,265) among all the analysed variants. A properly selected PV microinstallation and an automatic pellet-fired boiler can make a single-family house economical and provide it with sufficient amounts of renewable electric and heat power throughout the year. Full article
(This article belongs to the Section A: Sustainable Energy)
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18 pages, 10016 KB  
Article
Thermal–Hydraulic Performance Analysis of Combined Heat Sink with Open Microchannels and Embedded Pin Fins
by Yifan Li, Tianyu Wang, Zhipeng Wang, Congzhe Zhu, Junlan Yang and Bin Yang
Energies 2024, 17(21), 5301; https://doi.org/10.3390/en17215301 - 25 Oct 2024
Cited by 13 | Viewed by 3072
Abstract
An open type of microchannel with diamond pin fins (OM-DPFs) is introduced for the cooling of high-performance electronic chips. For a Reynolds number (Re) of 247~1173, a three-dimensional model is established to explore the hydrothermal properties of the OM-DPF and compare [...] Read more.
An open type of microchannel with diamond pin fins (OM-DPFs) is introduced for the cooling of high-performance electronic chips. For a Reynolds number (Re) of 247~1173, a three-dimensional model is established to explore the hydrothermal properties of the OM-DPF and compare it to traditional heat sinks with closed rectangular microchannels (RMs), heat sinks with open microchannels (OMs), and the results in the existing research. Firstly, the synergy between tip clearance and pin fins on the hydrothermal properties is discussed. Secondly, the entropy production principle is adopted to analyze the irreversible losses for different heat sinks. Lastly, the total efficiencies of different heat sinks are assessed. The RMs present the worst heat transfer with the lowest friction loss. For the OMs, the temperature and pressure drop are decreased slightly compared to those of the RMs, and the irreversible loss is reduced by 4% at Re = 1173 because of the small tip clearance. But the total efficiency is lower than that of the RMs because the pressure drop advantage is offset by the weak heat transfer. For the OM-DPF, the combined structure has a noticeable impact on the multiple physical fields and hydrothermal characteristics, which present the best thermal performance at the cost of the highest friction loss. The irreversible loss of heat transfer in the OM-DPF is reduced obviously, but the friction irreversible loss significantly increases at high Re values. At Re = 429, the total entropy production of the OM-DPF is reduced by 47.57% compared with the RM. Compared to the OM and the single-pin fin structure in the literature, the total efficiency of the OM-DPF is increased by 14.56% and 40.32% at Re = 614. For a pump power of 0.1 W, the total thermal resistance (Rth) of the OM-DPF is dropped by 23.77% and 21.19% compared to the RM and OM. For a similar Rth, the pump power of the combined structure is 63.64% and 42.86% lower than that of the RM and OM. Thus, the novel combined heat sink can achieve efficient heat removal while controlling the energy consumption of liquid cooling systems, which has bright application prospects. Full article
(This article belongs to the Section J: Thermal Management)
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25 pages, 3429 KB  
Review
Biomass Gasification as a Scalable, Green Route to Combined Heat and Power (CHP) and Synthesis Gas for Materials: A Review
by Maximilian Lackner, Qiang Fei, Shuqi Guo, Ning Yang, Xiaoping Guan and Peng Hu
Fuels 2024, 5(4), 625-649; https://doi.org/10.3390/fuels5040034 - 4 Oct 2024
Cited by 24 | Viewed by 10998
Abstract
The high externalized and still partly unknown costs of fossil fuels through air pollution from combustion, and their limited resources have caused mankind to (re)turn to renewable sources such as wind, solar, and biomass to meet its energy needs. Converting biomass to synthesis [...] Read more.
The high externalized and still partly unknown costs of fossil fuels through air pollution from combustion, and their limited resources have caused mankind to (re)turn to renewable sources such as wind, solar, and biomass to meet its energy needs. Converting biomass to synthesis gas is advantageous since it can utilize a wide variety of (waste) feedstocks to obtain an energetic and versatile product at low cost in large quantities. Gasification is no new technology; yet in recent years, biomass gasification has attracted significant attention. Due to the non-depletable nature of agricultural waste and similar biomass side streams, which have little value and can bring environmental problems when mismanaged such as methane emissions, it is possible to obtain cheap electrical or thermal energy through the gas produced with high efficiencies. Combined heat and power (CHP) is the preferred use case, and recently the focus has moved to polygeneration, e.g., to make value-added products from the synthesis gas. Fischer–Tropsch synthesis from coal-derived syngas is now being complemented by the gas fermentation of biobased synthesis gas, where microorganisms yield materials from CO/H2 (and CO2) in an anaerobic process and from CH4/O2 in an aerobic process. Syngas methanation offers an alternative route to produce synthetic natural gas (SNG, or bio-SNG) as additional feedstock for gas fermentation. Materials made from syngas are decoupled from primary agricultural operations and do not compete with feed and food production. Due to the ample raw material base for gasification, which can basically be all kinds of mostly dry biomass, including waste such as municipal solid waste (MSW), syngas-derived products are highly scalable. Amongst them are bioplastics, biofuels, biobased building blocks, and single-cell protein (SCP) for feed and food. This article reviews the state-of-the-art in biomass gasification with a spotlight on gas fermentation for the sustainable production of high-volume materials. Full article
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19 pages, 6076 KB  
Article
A Comparison of the Life-Cycle Impacts of the Concentrating Solar Power with the Product Environmental Footprint and ReCiPe Methods
by Le Quyen Luu, Maurizio Cellura, Sonia Longo and Francesco Guarino
Energies 2024, 17(17), 4461; https://doi.org/10.3390/en17174461 - 5 Sep 2024
Cited by 9 | Viewed by 3331
Abstract
Concentrating solar power (CSP) technologies have the potential to reduce the carbon emissions in the economy and energy sector. The growing significance of solar energy sources in addressing climate change highlights the necessity for thorough assessments of their environmental impacts. This paper explores [...] Read more.
Concentrating solar power (CSP) technologies have the potential to reduce the carbon emissions in the economy and energy sector. The growing significance of solar energy sources in addressing climate change highlights the necessity for thorough assessments of their environmental impacts. This paper explores two different life-cycle impact assessment methods, ReCiPe and Product Environmental Footprint, using CSP plants with various receiver systems and heat-transfer fluids as a case study. In terms of the overall life-cycle impact, solar towers are shown to have advantages over parabolic troughs. Most of the life-cycle impacts of solar towers are lower than those of parabolic troughs, ranging from 8% to 112%, except for human toxicity and land use impacts. However, there is not much difference between the studied heat-transfer fluids, with the variance of most impacts being less than around 1%. The single-score results indicates that the ReCiPe method assigns significance to human health impacts, while the product environmental footprint method gives equal attention to all aspects. Meanwhile the comparison of components’ contributions quantified by the two methods shows the same results for more than half of the impact categories. Full article
(This article belongs to the Collection Featured Papers in Solar Energy and Photovoltaic Systems Section)
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16 pages, 9880 KB  
Article
Experimental Study and Process Simulation on Pyrolysis Characteristics of Decommissioned Wind Turbine Blades
by Dongwang Zhang, Zhong Huang, Xiaobei Shi, Xiaofei Sun, Tuo Zhou, Hairui Yang, Rushan Bie and Man Zhang
Energies 2024, 17(13), 3229; https://doi.org/10.3390/en17133229 - 1 Jul 2024
Cited by 15 | Viewed by 3601
Abstract
The development of wind power has brought about increasing challenges in decommissioning, among which DWTBs (decommissioned wind turbine blades) are the most difficult component to deal with. To enable the cost-effective, energy-efficient, and environmentally friendly large-scale utilization of DWTBs, an experimental study on [...] Read more.
The development of wind power has brought about increasing challenges in decommissioning, among which DWTBs (decommissioned wind turbine blades) are the most difficult component to deal with. To enable the cost-effective, energy-efficient, and environmentally friendly large-scale utilization of DWTBs, an experimental study on thermogravimetric and pyrolysis characteristics of DWTBs was carried out. A new process involving recycling glass fiber with pyrolysis gas re-combustion and flue gas recirculation as the pyrolysis medium was innovatively proposed, and the simulation calculation was carried out. Thermogravimetric experiments indicated that glass fiber reinforced composite (GFRC) was the main heat-generating part in the heat utilization process of blades, and the blade material could basically complete pyrolysis at 600 °C. As the heating rate increased, the formation temperature, peak concentration, and proportion of combustible gas in the pyrolysis gas also increased. The highest peak concentration of CO gas was observed, with CO2 and C3H6 reaching their peaks at 700 °C. The solid product obtained from pyrolysis at 600 °C could be oxidized at 550 °C for 40 min to obtain clean glass fiber. And the pyrolysis temperature increased with the increase in the proportion of recirculation flue gas. When the proportion of recirculation flue gas was 66%, the pyrolysis temperature could reach 600 °C, meeting the necessary pyrolysis temperature for wind turbine blade materials. The above research provided fundamental data support for further exploration on high-value-added recycling of DWTBs. Full article
(This article belongs to the Special Issue Wind Energy End-of-Life Options: Theory and Practice)
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16 pages, 5510 KB  
Article
Environmental Impact of Enhanced Geothermal Systems with Supercritical Carbon Dioxide: A Comparative Life Cycle Analysis of Polish and Norwegian Cases
by Magdalena Strojny, Paweł Gładysz, Trond Andresen, Leszek Pająk, Magdalena Starczewska and Anna Sowiżdżał
Energies 2024, 17(9), 2077; https://doi.org/10.3390/en17092077 - 26 Apr 2024
Cited by 10 | Viewed by 2783
Abstract
Low-carbon electricity and heat production is essential for keeping the decarbonization targets and climate mitigation goals. Thus, an accurate understanding of the potential environmental impacts constitutes a key aspect not only for the reduction in greenhouse gas emissions but also for other environmental [...] Read more.
Low-carbon electricity and heat production is essential for keeping the decarbonization targets and climate mitigation goals. Thus, an accurate understanding of the potential environmental impacts constitutes a key aspect not only for the reduction in greenhouse gas emissions but also for other environmental categories. Life cycle assessment allows us to conduct an overall evaluation of a given process or system through its whole lifetime across various environmental indicators. This study focused on construction, operation and maintenance, and end-of-life phases, which were analyzed based on the ReCiPe 2016 method. Within this work, authors assessed the environmental performance of one of the renewable energy sources—Enhanced Geothermal Systems, which utilize supercritical carbon dioxide as a working fluid to produce electricity and heat. Heat for the process is extracted from hot, dry rocks, typically located at depths of approximately 4–5 km, and requires appropriate stimulation to enable fluid flow. Consequently, drilling and site preparation entail significant energy and material inputs. This stage, based on conducted calculations, exhibits the highest global warming potential, with values between 5.2 and 30.1 kgCO2eq/MWhel, corresponding to approximately 65%, 86%, and 94% in terms of overall impacts for ecosystems, human health, and resources categories, respectively. Moreover, the study authors compared the EGS impacts for the Polish and Norwegian conditions. Obtained results indicated that due to much higher electricity output from the Norwegian plant, which is sited offshore, the environmental influence remains the lowest, at a level of 11.9 kgCO2eq/MWhel. Polish cases range between 38.7 and 54.1 kgCO2eq/MWhel of global warming potential in terms of electricity production. Regarding power generation only, the impacts in the case of the Norwegian facility are two to five times lower than for the installation in the Polish conditions. Full article
(This article belongs to the Section B: Energy and Environment)
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24 pages, 4860 KB  
Review
Proton-Conducting Ceramic Membranes for the Production of Hydrogen via Decarbonized Heat: Overview and Prospects
by Maria Giovanna Buonomenna
Hydrogen 2023, 4(4), 807-830; https://doi.org/10.3390/hydrogen4040050 - 13 Oct 2023
Cited by 16 | Viewed by 7237
Abstract
Proton-conducting ceramic membranes show high hydrogen ion conductivity in the temperature range of 300–700 °C. They are attracting significant attention due to their relevant characteristics compared to both higher-temperature oxygen ion-conducting ceramic membranes and lower-temperature proton-conducting polymers. The aim of this review is [...] Read more.
Proton-conducting ceramic membranes show high hydrogen ion conductivity in the temperature range of 300–700 °C. They are attracting significant attention due to their relevant characteristics compared to both higher-temperature oxygen ion-conducting ceramic membranes and lower-temperature proton-conducting polymers. The aim of this review is to integrate the fundamentals of proton-conducting ceramic membranes with two of their relevant applications, i.e., membrane reactors (PCMRs) for methane steam reforming (SMR) and electrolysis (PCEC). Both applications facilitate the production of pure H2 in the logic of process intensification via decarbonized heat. Firstly, an overview of various types of hydrogen production is given. The fundamentals of proton-conducting ceramic membranes and their applications in PCMRs for SMR and reversible PCEC (RePCEC), respectively, are given. In particular, RePCECs are of particular interest when renewable power generation exceeds demand because the excess electrical energy is converted to chemical energy in the electrolysis cell mode, therefore representing an appealing solution for energy conversion and grid-scale storage. Full article
(This article belongs to the Topic Hydrogen Production Processes)
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27 pages, 7978 KB  
Article
Numerical and Experimental Study of Heat Transfer in Pyrolysis Reactor Heat Exchange Channels with Different Hemispherical Protrusion Geometries
by Oleg A. Kolenchukov, Kirill A. Bashmur, Sergei O. Kurashkin, Elena V. Tsygankova, Natalia A. Shepeta, Roman B. Sergienko, Praskovya L. Pavlova and Roman A. Vaganov
Energies 2023, 16(16), 6086; https://doi.org/10.3390/en16166086 - 21 Aug 2023
Cited by 5 | Viewed by 3480
Abstract
One of the most effective technologies for recycling organic waste is its thermal destruction by pyrolysis methods to produce valuable products such as hydrogen and mixtures containing hydrogen. Increasing the thermal power of the flow helps to reduce the formation of secondary reactions, [...] Read more.
One of the most effective technologies for recycling organic waste is its thermal destruction by pyrolysis methods to produce valuable products such as hydrogen and mixtures containing hydrogen. Increasing the thermal power of the flow helps to reduce the formation of secondary reactions, making the non-condensable hydrocarbon gas in the pyrolysis process cleaner, which simplifies further technology for the production of hydrogen and hydrogen-containing mixtures. In addition, the economic viability of pyrolysis depends on the energy costs required to decompose the organic feedstock. Using passive intensifiers in the form of discrete rough surfaces in heat exchanging channels is a widely used method of increasing heat transfer. This paper presents the results of numerical and experimental studies of heat transfer and hydraulic resistance in a channel with and without hemispherical protrusions applied to the heat transfer surface. The investigations were carried out for a reactor channel 150 mm long and 31 mm in diameter, with a constant pitch of the protrusions along the channels of 20 mm and protrusion heights h of 1 to 4 mm for 419 ≤ Re ≤ 2795. Compared to a smooth channel, a channel with protrusions increases heat transfer by an average of 2.23 times. By comparing the heat exchange parameters and the hydraulic resistance of the heat exchange channels, it was determined that h = 2 mm and 838 < Re < 1223 is the combination of parameters providing the best energetic mode of reactor operation. In general, an increase in h and coolant flow rate resulted in an uneven increase in heat transfer intensity. However, as h increases, the dead zone effect behind the protrusions increases and the rough channel working area decreases. Furthermore, increasing Re > 1223 is not advisable due to the increased cost of maintaining high coolant velocity and the reduced heat transfer capacity of the channel. Full article
(This article belongs to the Special Issue CO2 Reduction and H2 Promotion Techniques in Energies)
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17 pages, 5536 KB  
Article
Variable-Structure Proportional–Integral–Derivative Laser Solder Joint Temperature Intelligent Control Method with Adjustable Power Upper Limit
by Mingchao Li, Pengbin Cao, Cong Zhang, Kuan Yan and Yuquan Zhang
Micromachines 2023, 14(8), 1618; https://doi.org/10.3390/mi14081618 - 17 Aug 2023
Cited by 8 | Viewed by 2955
Abstract
Laser soldering is a crucial soldering technique in the realm of electronic assembly. The temperature of the solder joint is intimately connected with the quality of the solder. This paper introduces an adjustable power upper limit variable-structure Proportional–Integral–Derivative (PID) intelligent control method for [...] Read more.
Laser soldering is a crucial soldering technique in the realm of electronic assembly. The temperature of the solder joint is intimately connected with the quality of the solder. This paper introduces an adjustable power upper limit variable-structure Proportional–Integral–Derivative (PID) intelligent control method for regulating the temperature of the solder joint during laser soldering. Distinct laser power limits are employed for workpieces with varying heat capacities. The solder joint temperature is monitored through an infrared thermometer, which enables closed-loop temperature control via a variable-structure PID algorithm. Residual neural network (ResNet) models are utilized to predict key soldering process parameters. This method has been executed and validated on a practical testing platform. Compared to other laser soldering control techniques, the proposed method demonstrates a low overshoot, rapid dynamic response, and swift adjustment capabilities, effectively enhancing the soldering quality and production efficiency. Full article
(This article belongs to the Topic Micro-Mechatronic Engineering)
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16 pages, 2294 KB  
Article
Performance Analysis of Organic Rankine Cycle with Internal Heat Regeneration: Comparative Study of Binary Mixtures and Pure Constituents in Warm Regions
by Muhammad Ehtisham Siddiqui, Eydhah Almatrafi and Usman Saeed
Processes 2023, 11(8), 2267; https://doi.org/10.3390/pr11082267 - 27 Jul 2023
Cited by 6 | Viewed by 2654
Abstract
There are various organic compounds that can be utilized in the organic Rankine cycle as working fluids. The selection of a suitable working fluid is complicated due to the large number of options and factors affecting the choice, such as thermodynamic properties, environmental [...] Read more.
There are various organic compounds that can be utilized in the organic Rankine cycle as working fluids. The selection of a suitable working fluid is complicated due to the large number of options and factors affecting the choice, such as thermodynamic properties, environmental impact, cost, etc. This study evaluates seven different pure organic compounds and twenty-one of their binary zeotropic mixtures as potential working fluids for the organic Rankine cycle powered by a heat source at 200 °C. The pure organic fluids show higher exergy efficiency, higher specific net power output, and lower heat exchange area requirements compared to the binary mixtures. Among the pure fluids, RE347mcc performs the best in terms of exergy efficiency, followed by neopentane, isopentane, and pentane. Cyclopentane exhibits the highest power production capacity per unit mass flow rate of the working fluid. Two mixtures, pentane/Novec 649 and cyclopentane/Novec 649, showed significantly higher exergy efficiency than their individual components, but at significantly lower specific power production capacity. The study presents an interesting trade-off between exergy efficiency and heat exchange area, indicating that a small increase in exergy efficiency can lead to a large decrease in the required heat exchange area. The outcomes of this study can help in selecting suitable working fluids for ORC operation with a heat source at 200 °C. Full article
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