Search Results (142)

The commercialization of rechargeable alkaline zinc–air batteries has been constrained by critical challenges associated with the zinc electrode, including passivation, dendrite growth, and hydrogen evolution reaction. These issues severely limit the cycle life and pose a major barrier to large-scale industrial deployment. Integration of porous anode structures and electrode additives—two widely investigated approaches for mitigating challenges related to zinc anode—shows significant promise. However, effectively combining these approaches remains challenging. This study introduces a method for fabricating zinc anodes that can combine the benefits of a porous structure and electrode additive. The polytetrafluoroethylene (PTFE) polymer binder used in fabricating the anode material resulted in a stable scaffold, providing the desired anode porosity of approximately 60% and effectively anchoring ZnO nanoparticles. The zinc anodes prepared using a nickel mesh current collector without any electrode additives demonstrated stable cycling performance, sustaining 350 cycles at a current density of 60 mA g_Zn⁻¹ with a coulombic efficiency of approximately 95%. Incorporating 2 wt.% Bi₂O₃ as an electrode additive further enhanced the cycling performance, achieving 200 stable cycles with 100% coulombic efficiency under an increased current density of 120 mA g_Zn⁻¹, signifying the effectiveness of the proposed fabrication strategy. Full article

Aqueous zinc-ion batteries (AZIBs) have attracted significant attention for large-scale energy storage owing to their high safety, low cost, and environmental friendliness. However, issues such as dendrite growth, hydrogen evolution, and corrosion at the zinc anode severely limit their cycling stability. In this study, a “synergistic solvation shell–interfacial adsorption regulation” strategy is proposed, employing potassium gluconate (KG) and dimethyl sulfoxide (DMSO) as composite additives to achieve highly reversible zinc anodes. DMSO integrates into the Zn²⁺ solvation shell, weakening Zn²⁺-H₂O interactions and suppressing the activity of free water, while gluconate anions preferentially adsorb onto the zinc anode surface, inducing the formation of a robust solid electrolyte interphase (SEI) enriched in Zn(OH)₂ and ZnCO₃. Nuclear magnetic resonance(NMR), Raman, and Fourier transform infrared spectroscopy(FTIR) analyses confirm the reconstruction of the solvation structure and reduction in water activity, and X-ray photoelectron spectroscopy(XPS) verifies the formation of the SEI layer. Benefiting from this strategy, Zn||Zn symmetric cells exhibit stable cycling for over 1800 h at 1 mA cm⁻² and 1 mAh cm⁻², and Zn||Cu cells achieve an average coulombic efficiency of 96.39%, along with pronounced suppression of the hydrogen evolution reaction. This work provides a new paradigm for the design of low-cost and high-performance electrolyte additives. Full article

The cycling stability and widespread practical implementation of aqueous zinc ion batteries (AZIBs) are impeded by dendrite growth and the hydrogen evolution reaction (HER). Herein, theaflavins, a low-cost organic bio-compounds and a major component of tea, were innovatively introduced as an electrolyte additive for AZIBs to address these challenges. When added into the electrolyte, theaflavins, with their strong de-solvation capability, facilitated the more uniform and stable diffusion of zinc ions, effectively suppressing dendrite formation and HER. This, in turn, significantly enhanced the coulombic efficiency (>95% in Zn/Cu system) and the stability of the zinc deposition/stripping process in Zn/Zn system. The Zn/Zn symmetric battery system stably cycled for approximately 3000 h at current densities of 1 mA/cm². Compared with H₂O molecules, theaflavins exhibited a narrower LUMO and HOMO gap and higher adsorption energy on zinc surfaces. These properties enabled theaflavins to be preferentially adsorbed onto zinc anode surfaces, forming a protective layer that minimized direct contact between water molecules and the zinc surface. This layer also promoted the electron transfer associated with zinc ions, thereby greatly enhancing interfacial stability and significantly mitigating HER. When 10 mmol/L of theaflavins was present in the electrolyte, the system exhibited lower impedance activation energy, a smoother zinc ion deposition process, reduced corrosion current, and higher HER overpotential. Furthermore, incorporating theaflavins into the electrolyte enhanced the vanadium redox reaction and accelerated zinc ion diffusion, thereby significantly improving battery performance. This work explores the design of a cost-effective electrolyte additive, providing essential insights for the progress of practical AZIBs. Full article

Rechargeable aqueous Zn-MnO₂ batteries are positioned as a highly promising candidate for next-generation energy storage, owing to their compelling combination of economic viability, inherent safety, exceptional capacity (with a theoretical value of ≈308 mAh·g⁻¹), and eco-sustainability. However, this system still faces multiple critical challenges that hinder its practical application, primarily including the ambiguous energy storage reaction mechanism (e.g., unresolved debates on core issues such as ion transport pathways and phase transition kinetics), dendrite growth and side reactions (e.g., the hydrogen evolution reaction and corrosion reaction) on the metallic Zn anode, inadequate intrinsic electrical conductivity of MnO₂ cathodes (≈10⁻⁵ S·cm⁻¹), active material dissolution, and structural collapse. This review begins by systematically summarizing the prevailing theoretical models that describe the energy storage reactions in Zn-Mn batteries, categorizing them into the Zn²⁺ insertion/extraction model, the conversion reaction involving MnO_x dissolution–deposition, and the hybrid mechanism of H⁺/Zn²⁺ co-intercalation. Subsequently, we present a comprehensive discussion on Zn anode protection strategies, such as surface protective layer construction, 3D structure design, and electrolyte additive regulation. Furthermore, we focus on analyzing the performance optimization strategies for MnO₂ cathodes, covering key pathways including metal ion doping (e.g., introduction of heteroions such as Al³⁺ and Ni²⁺), defect engineering (oxygen vacancy/cation vacancy regulation), structural topology optimization (layered/tunnel-type structure design), and composite modification with high-conductivity substrates (e.g., carbon nanotubes and graphene). Therefore, this review aims to establish a theoretical foundation and offer practical guidance for advancing both fundamental research and practical engineering of Zn-manganese oxide secondary batteries. Full article

Nickel–zinc batteries are promising candidates for safe, cost-effective, and high-power energy storage. However, the poor cycling stability of zinc anodes, mainly caused by dendrite growth and dissolution, remains a major challenge for their practical application. Herein, carbon-coated nano-ZnO (ZnO@C) composites were synthesized via a sol–gel method using polyvinyl alcohol (PVA) and zinc acetate as precursors. By systematically tuning the carbon content, the ZnO@C-6 sample with a carbon-to-ZnO mass ratio of 1:6 exhibited the best structural and electrochemical performance. Characterization confirmed a uniform amorphous carbon layer that enhanced conductivity and inhibited ZnO dissolution. Electrochemical tests demonstrated that ZnO@C-6 exhibited high reversible capacity (500 mAh g⁻¹ at 12 C after 1000 cycles), coulombic efficiency (>80%), and superior rate capability up to 30 C. Post-cycling SEM confirmed that the carbon coating effectively inhibits dendrite formation and preserves electrode morphology. These findings highlight the critical role of carbon coatings in stabilizing ZnO-based anodes and offer a viable pathway toward high-performance Ni-Zn batteries. Full article

The global imperative for sustainable energy has catalyzed the pursuit of next-generation energy storage technologies that are intrinsically safe, economically viable, and scalable. Aqueous zinc-ion batteries (AZIBs) present a promising solution to meet these demands. However, the metallic Zn anode, the heart of this technology, suffers from fundamental electrochemical instabilities—manifesting as dendrite growth and rampant parasitic reactions (e.g., corrosion and passivation)—that critically curtail battery lifespan and impede practical application. This review offers a comprehensive overview of the latest strategies designed to achieve a highly reversible and stable Zn anode. We meticulously categorize and analyze these innovations through the three integral components of the AZIBs: (i) intrinsic anode engineering, (ii) interfacial electrolyte chemistry regulation, and (iii) separator-induced transport modulation. By delving into the core scientific mechanisms and critically evaluating each approach, this work synthesizes a holistic understanding of the structure-property-performance relationships. We conclude by identifying the persistent challenges and, more importantly, proposing visionary perspectives on future research directions. This review aims to serve as a scientific guide for the rational design of highly reversible Zn anodes, paving the way for the next generation of high-performance, commercially viable aqueous batteries. Full article

The initial reactivity of a multiphase ZnAlMgSi coating with an Al content > 30 wt.% was studied by in situ reflective microscopy under alternating applied potentials +50 mV/−50 mV vs. open-circuit potential in 5 wt.% NaCl and 5 wt.% Na₂SO₄ aqueous solutions. In both environments, galvanic coupling between different coating phases and the anodic behavior decreased in the order binary ZnAl > binary Zn/Zn₂Mg > Zn₂Mg > Al(Zn); dendrites were evidenced for the coating exposed alone as well as in galvanic coupling with steel. Contrary to the observations known for Zn-rich ZnAlMg coatings, pure Zn₂Mg was less reactive than the pure ZnAl phase, underlining the importance of the microstructure for reactivity. Si-needles were systematically cathodic, and Al(Zn) dendrites have shown cathodic behavior in some couplings. In the configuration of coupling with steel, corrosion started at the interfaces “binary ZnAl/steel substrate” or “binary ZnAl/Si particle”. The distribution and nature of the corrosion products formed during the experiment were assessed using X-ray microanalysis in scanning electron microscopy and confocal Raman microscopy. In the sulfate environment, a homogenous and stable corrosion product layer formed from the first steps of the degradation; this was in contrast to the chloride environment, where no surface film formed on the dendrites. Full article

Magnesium-based biomaterials have emerged as highly promising candidates in the realm of biomedical engineering due to certain unique properties. However, their widespread application has been limited by a number of challenges, such as insufficient mechanical strength and rapid degradation rates. This study sought to advance the development of high-performance magnesium alloys by examining the microstructural evolution and associated strengthening mechanisms of Mg-Zn alloys modified with varying Nd contents. Comprehensive characterization techniques—including optical microscopy, XRD, and SEM/EDS—were employed to explain the influence of Nd additions on the microstructures. Mechanical performance was assessed through hardness testing, the RFDA method for elastic modulus, and tensile testing. The microstructural analysis of the as-cast Mg-Zn-Nd alloys revealed a complex phase composition comprising dendritic α-Mg, Mg₄₁Nd₅, and a Mg₃Nd binary phase enriched with rare earth elements. Notably, increasing the Nd content from 0.5% to 5% by weight resulted in a significant enhancement of hardness, reaching 59 HV compared to 42 HV in the base alloy. The tensile strength increased significantly from 62.9 MPa in the Mg-2.5Zn-0.5Nd alloy to 186.8 MPa in the Mg-2.5Zn-5Nd alloy. The elastic modulus values across all investigated alloys remained consistently comparable, which is expected as the elastic modulus is primarily determined by atomic bonding and is not significantly affected by alloying additions. These findings underscore the potential of Nd-alloyed Mg-Zn systems as viable, mechanically robust alternatives for next-generation biodegradable orthopedic implants. Full article

Aqueous zinc-ion batteries (AZIBs) have emerged as promising candidates for large-scale energy storage due to their inherent safety, low cost, and environmental sustainability. However, in practical applications, AZIBs are constrained by the adverse reactions originating from the zinc anodes, including dendrite formation, hydrogen evolution reaction, corrosion, and passivation, which hinder their large-scale commercialization. Nowadays, alloying strategies have been recognized as efficient approaches to address these limitations and have gained significant attention. By introducing heterogeneous elements into Zn matrices, alloying strategies can suppress dendrite formation and side reactions, modulate the interfacial kinetic process, and enhance electrochemical stability. This review systematically discusses the advantages of alloying for Zn anodes, categorizes key design strategies, such as surface modifications, composite structures, functional alloying, gradient, and layered alloy designs, and meanwhile highlights their performance improvements. Furthermore, we suggest future directions for advanced alloy development, scalable fabrication design, and integrated system optimization. Alloy engineering represents a critical pathway toward high-performance, durable Zn anodes for next-generation AZIBs and other metal-ion batteries. Full article

Aqueous zinc ion batteries (AZIBs) have considerable potential for energy storage owing to their cost-effectiveness, safety, and environmental sustainability. However, dendrite formation, hydrogen evolution reaction (HER), and corrosion of the bare zinc (B-Zn) anode tremendously impact the performance degradation and premature failure of AZIBs. This study introduces a glancing angle deposition (GLAD) approach during the sputtering process to fabricate tellurium nanostructured (TeNS) at the zinc (Zn) anode to avoid the aforementioned issues with the B-Zn anode. Three different deposition times (5, 10, and 30 min) were used to prepare TeNS at the Zn anode. The morphology, crystallinity, composition, and wettability of the TeNSs were analyzed. The TeNSs served as hydrophilic sites and a protective layer, facilitating uniform Zn nucleation and plating while inhibiting dendrite formation and side reactions. Consequently, the symmetric cell with TeNS deposited on the Zn anode for 10 min (Te@Zn_10 min) demonstrated an enhanced cycling stability of 350 h, the lowest nucleation overpotential of 10.65 mV at a current density of 1 mA/cm², and an areal capacity of 0.5 mAh/cm². The observed enhancement in the cycling stability and reduction in the nucleation overpotential can be attributed to the optimal open area fraction of the TeNSs on the Zn surface, which promotes uniform Zn deposition while effectively suppressing side reactions. Full article

The increasing demand for safe, cost-effective, and sustainable energy storage solutions has spotlighted aqueous zinc-ion batteries (AZIBs) as promising alternatives to lithium-ion systems. However, the practical deployment of AZIBs remains hindered by dendritic growth, hydrogen evolution, and surface corrosion at the zinc metal anode, which severely compromise electrochemical stability. In this study, we propose an interfacial engineering strategy involving ultrathin diamond-like carbon (DLC) coatings applied to Zn anodes. The DLC films serve as conformal, ion-permeable barriers that mitigate parasitic side reactions and facilitate uniform Zn plating/stripping behavior. Materials characterizations of the DLC layer on the Zn anodes revealed the tunability of sp²/sp³ hybridization and surface morphology depending on DLC thickness. Electrochemical impedance spectroscopy demonstrated a significant reduction in interfacial resistance, particularly in the optimally coated sample (DLC2, ~20 nm), which achieved a favorable balance between mechanical integrity and ionic transport. Symmetric-cell tests confirmed enhanced cycling stability over 160 h, while full-cell configurations with an ammonium vanadate nanofiber-based cathode exhibited superior capacity retention over 900 cycles at 2 A g⁻¹. The DLC2-coated Zn anodes demonstrated the most effective performance, attributable to its moderate surface roughness, reduced disorder, and minimized charge-transfer resistance. These results provide insight into the importance of fine-tuning the DLC thickness and carbon bonding structure for suppressing dendrite formation and enhancing electrochemical stability. Full article

Aqueous zinc–ion batteries (AZIBs) have garnered considerable attention owing to their inherent safety, cost-effectiveness, and promising electrochemical performance. However, challenges associated with Zn metal anodes, such as dendrite formation, corrosion, and hydrogen evolution, continue to impede their widespread adoption. To overcome these limitations, a flexible and self-standing composite film anode (denoted ZCN) is engineered from a synergistic combination of Zn powder, nanocellulose, and carbon fiber to serve as a high-performance alternative to conventional Zn foil. These three constituents play the roles of enhancing the active area, improving mechanical properties and electrolyte affinity, and establishing a conductive network, respectively. This innovative design effectively mitigates dendrite growth and suppresses parasitic side reactions, thereby significantly improving the cycling stability of ZCN. As a result, this electrode enables the Zn//Zn cell to offer an ultralong lifespan of 2000 h. And the Zn-MnO₂ battery with ZCN anode demonstrates remarkable performance, realizing over 80% capacity retention after 1000 cycles. This study presents a straightforward, scalable, and cost-effective strategy for the development of dendrite-free metal electrodes, paving the way for durable and high-performance AZIBs. Full article

This study investigates the electroplating characteristics of Co-Zn alloy coatings with varying Zn contents (0.55 wt.%~8.8 wt.%) and their influence on intermetallic compound (IMC) formation during reactions with Sn solder. Co-Zn alloy coatings were successfully fabricated by electroplating using cobalt plating solutions with different concentrations of zinc sulfate. The results reveal anomalous co-deposition behavior, where the less noble Zn preferentially deposits over Co. Surface morphologies and microstructures evolve significantly with increasing Zn content, transitioning from columnar to dendritic structures. Zn incorporation into the Co lattice disrupts its crystallinity, leading to decreased crystallinity and partial amorphization. Liquid-state and solid-state interfacial reactions with Sn solder demonstrate that Zn content considerably influences IMC formation. In liquid-state reactions at 250 °C, lower Zn contents (0.55–4.8 wt.%) slightly enhance CoSn₃ growth. It exhibits a dense layered-structure without IMC spallation. In contrast, a higher Zn content (8.8 wt.%) significantly reduces IMC formation by approximately 50% and produces a duplex structure with two distinct layers. In solid-state reactions at 160 °C, the suppression effect becomes even more pronounced. The Co-0.55Zn deposit exhibits significant inhibition of CoSn₃ growth, while the Co-8.8Zn sample forms only a thin IMC layer, achieving a suppression rate exceeding 85%. These findings demonstrate that Zn doping effectively limits CoSn₃ formation during solid-state reactions and improves interfacial stability. Full article

Aqueous zinc-ion batteries are regarded a promising energy storage system due to their high safety, low cost, high theoretical specific capacity (820 mAh g⁻¹), and low redox potential (−0.76 V). However, in practice, uneven Zn²⁺ deposition on the surface of the zinc anode can lead to the uncontrolled growth of zinc dendrites, which can puncture the separator and trigger a short-circuit in the cell. In addition, the inherent thermodynamic instability of weakly acidic electrolytes is prone to trigger side reactions like hydrogen evolution reaction and corrosion, further weakening the stability of the zinc anode. These problems not only affect the cycle life of the battery, but also lead to a significant decrease in electrochemical performance. Therefore, how to effectively inhibit the unwanted side reactions and guide the uniform deposition of Zn²⁺ to suppress the growth of dendrites becomes a key challenge in constructing a stable zinc anode/electrolyte interface. Therefore, this paper systematically combs through the main bottlenecks and root causes that hinder the interfacial stability of zinc anodes at present, and summarizes the existing solutions and the progress made. On this basis, this paper also analyzes the application potential of polymer materials in enhancing the interfacial stability of zinc anodes, which provides new ideas for the direction of subsequent research. Full article

With the rapid growth of renewable energy, the need for efficient and stable energy storage systems has become increasingly urgent. Aqueous zinc-ion batteries (AZIBs) can offer high safety, abundant zinc supply, and promising electrochemical properties. However, their performance is limited by poor electronic conductivity, slow Zn²⁺ diffusion, and structural degradation of conventional cathode materials. To address these issues, an in situ polyaniline (PANI) intercalation strategy for vanadium oxide cathodes is introduced in this paper. The conductive PANI chains play three key roles: (1) expand and stabilize interlayer spacing, (2) enhance electronic conductivity, and (3) provide mechanical support to prevent structural collapse and zinc-dendrite formation. A flower-like PANI-V₂O₅ hybrid is synthesized via synchronous oxidative polymerization, forming a hierarchical architecture without inert intercalants. The resulting electrode achieves a high specific capacity of 450 mAh·g⁻¹ at 0.1 A·g⁻¹ and retains 96.7% of its capacity after 300 cycles at 1 A·g⁻¹, with excellent rate performance. These findings demonstrate that PANI intercalation enhances ion transport, electronic conductivity, and structural integrity, offering a promising design approach for next-generation AZIBs cathodes. Full article