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Keywords = adaptive cushioning material

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24 pages, 4606 KB  
Article
Finite Element Analysis of the Contact Pressure for Human–Seat Interaction with an Inserted Pneumatic Spring
by Xuan-Tien Tran, Van-Ha Nguyen and Duc-Toan Nguyen
Appl. Sci. 2025, 15(5), 2687; https://doi.org/10.3390/app15052687 - 3 Mar 2025
Cited by 1 | Viewed by 1558
Abstract
This study explores the integration of a custom-designed pneumatic spring into a car-seat cushion and its interaction with a simplified human body model using the Finite Element Method (FEM). A 3D half-symmetry FEM framework, developed from experimental data, ensured computational efficiency and convergence. [...] Read more.
This study explores the integration of a custom-designed pneumatic spring into a car-seat cushion and its interaction with a simplified human body model using the Finite Element Method (FEM). A 3D half-symmetry FEM framework, developed from experimental data, ensured computational efficiency and convergence. This research bridged experimental and numerical approaches by analyzing the contact pressure distributions between a seat cushion and a volunteer with representative biometric characteristics. The model incorporated two material groups: (1) human body components (bones and muscles) and (2) seat cushion materials (polyurethane foam, latex, and fabric tape). Mechanical properties were obtained from both the literature and experiments, and simulations were conducted using MSC.Marc software under realistic boundary and initial conditions. The simulation results exhibited strong agreement with experimental data, validating the model’s reliability in predicting contact pressure distribution and optimizing seat cushion designs. Contrary to the conventional notion that uniformly distributed contact pressure inherently enhances comfort, this study emphasizes that the precise localization of pressure plays a crucial role in static and long-term seating ergonomics. Both experimental and simulation results demonstrated that modulating the pneumatic spring’s internal pressure from 0 kPa to 25 kPa altered peak contact pressure by approximately 3.5 kPa (around 20%), significantly influencing pressure redistribution and mitigating high-pressure zones. By validating this FEM-based approach, this study reduces dependence on physical prototyping, lowering design costs, and accelerating the development of ergonomically optimized seating solutions. The findings contribute to a deeper understanding of human–seat interactions, offering a foundation for next-generation automotive seating innovations that enhance comfort, fatigue reduction, and adaptive pressure control. Full article
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11 pages, 7680 KB  
Article
Characterization of Magnetorheological Impact Foams in Compression
by Young Choi and Norman M. Wereley
Micromachines 2024, 15(6), 782; https://doi.org/10.3390/mi15060782 - 14 Jun 2024
Cited by 2 | Viewed by 1189
Abstract
This study focuses on the development and compressive characteristics of magnetorheological elastomeric foam (MREF) as an adaptive cushioning material designed to protect payloads from a broader spectrum of impact loads. The MREF exhibits softness and flexibility under light compressive loads and low strains, [...] Read more.
This study focuses on the development and compressive characteristics of magnetorheological elastomeric foam (MREF) as an adaptive cushioning material designed to protect payloads from a broader spectrum of impact loads. The MREF exhibits softness and flexibility under light compressive loads and low strains, yet it becomes rigid in response to higher impact loads and elevated strains. The synthesis of MREF involved suspending micron-sized carbonyl Fe particles in an uncured silicone elastomeric foam. A catalyzed addition crosslinking reaction, facilitated by platinum compounds, was employed to create the rapidly setting silicone foam at room temperature, simplifying the synthesis process. Isotropic MREF samples with varying Fe particle volume fractions (0%, 2.5%, 5%, 7.5%, and 10%) were prepared to assess the effect of particle concentrations. Quasi-static and dynamic compressive stress tests on the MREF samples placed between two multipole flexible strip magnets were conducted using an Instron servo-hydraulic test machine. The tests provided measurements of magnetic field-sensitive compressive properties, including compression stress, energy absorption capability, complex modulus, and equivalent viscous damping. Furthermore, the experimental investigation also explored the influence of magnet placement directions (0° and 90°) on the compressive properties of the MREFs. Full article
(This article belongs to the Special Issue Magnetorheological Materials and Application Systems)
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16 pages, 25269 KB  
Article
Improved Method Based on Retinex and Gabor for the Surface Defect Enhancement of Aluminum Strips
by Qi Zhang, Hongqun Tang, Yong Li, Bing Han and Jiadong Li
Metals 2023, 13(1), 118; https://doi.org/10.3390/met13010118 - 6 Jan 2023
Cited by 4 | Viewed by 2158
Abstract
Aiming at the problems of the blurred image defect contour and the surface texture of the aluminum strip suppressing defect feature extraction when collecting photos online in the air cushion furnace production line, we propose an algorithm for the surface defect enhancement and [...] Read more.
Aiming at the problems of the blurred image defect contour and the surface texture of the aluminum strip suppressing defect feature extraction when collecting photos online in the air cushion furnace production line, we propose an algorithm for the surface defect enhancement and detection of aluminum strips based on the Retinex theory and Gobar filter. The Retinex algorithm can enhance the information and detail part of the image, while the Gobar algorithm can maintain the integrity of the defect edges well. The method first improves the high-frequency information of the image using a multi-scale Retinex based on a Laplacian filter, scales the original image and the enhanced image, and enhances the contrast of the image by adaptive histogram equalization. Then, the image is denoised, and texture suppressed using median filtering and morphological operations. Finally, Gobar edge detection is performed on the obtained sample images by convolving the sinusoidal plane wave and the Gaussian kernel function in the null domain and performing double-threshold segmentation to extract and refine the edges. The algorithm in this paper is compared with histogram equalization and the Gaussian filter-based MSR algorithm, and the surface defects of aluminum strips are significantly enhanced for the background. The experimental results show that the information entropy of the aluminum strip material defect image is improved from 5.03 to 7.85 in the original image, the average gradient of the image is improved from 3.51 to 9.51 in the original image, the contrast between the foreground and background is improved from 16.66 to 117.53 in the original image, the peak signal-to-noise ratio index is improved to 24.50 dB, and the integrity of the edges is well maintained while denoising. This paper’s algorithm effectively enhances and detects the surface defects of aluminum strips, and the edges of defect contours are clearer and more complete. Full article
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17 pages, 6059 KB  
Article
Study on Numerical Model and Dynamic Response of Ring Net in Flexible Rockfall Barriers
by Chunlan Xia, Zhiyong Zhang, Chengqing Liu, Huaxin Zhang and Shuai Tian
Sustainability 2022, 14(8), 4406; https://doi.org/10.3390/su14084406 - 7 Apr 2022
Cited by 6 | Viewed by 2805
Abstract
Developing reliable, sustainable and resilient infrastructure of high quality and improving the ability of countries to resist and adapt to climate-related disasters and natural disasters have been endorsed by the Inter-Agency Expert Group on Sustainable Development Goals (IAEG-SDGs) as key indicators for monitoring [...] Read more.
Developing reliable, sustainable and resilient infrastructure of high quality and improving the ability of countries to resist and adapt to climate-related disasters and natural disasters have been endorsed by the Inter-Agency Expert Group on Sustainable Development Goals (IAEG-SDGs) as key indicators for monitoring SDGs. Landslides pose a serious threat to vehicle traffic and infrastructure in mountain areas all over the world, so it is urgent and necessary to prevent and control them. However, the traditional rigid protective structure is not conducive to the long-term prevention and control of landslide disasters because of its poor impact resistance, high material consumption and difficult maintenance in the later period. Therefore, this study is aimed at the flexible rockfall barriers with good corrosion resistance, material saving and strong cushioning performance, and proposes a fine numerical model of a ring net. This model is used to simulate the existing experiments, and the simulation results are in good agreement with the experimental data. In addition, the numerical model is also used to study the influence of boundary conditions, rockfall gravity and rockfall impact angle on the energy consumption of the ring net. It is indicated that the fixed constraint of four corners increases the deformability, flexibility and energy dissipation ability of the ring net. Apart from that, the influence of gravity on the energy dissipation of the overall protective structure should not be neglected during the numerical simulation analysis when the diameter of rockfall is large enough. As the impact angle rises, the impact energy of the rockfall on the ring net will experience a gradual decline, and the ring at the lower support ropes will be broken. When the numerical model proposed in this study is used to simulate the dynamic response of flexible rockfall barriers, it can increase the accuracy of data and make the research results more credible. Meanwhile, flexible rockfall barriers are the most popular infrastructure for landslide prevention and control at present, which improves the ability of countries to resist natural disasters to some extent. Therefore, the research results provide technical support for the better development and application of flexible rockfall barriers in landslide disasters prevention and control, and also provide an important and optional reference for evaluating sustainable development goals (SDGs) globally and regionally according to specific application goals. Full article
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14 pages, 2688 KB  
Article
Model Test on Mechanical and Deformation Property of a Geomembrane Surface Barrier for a High Rockfill Dam
by Haimin Wu, Luming Feng, Zhaoming Teng and Yiming Shu
Appl. Sci. 2021, 11(23), 11505; https://doi.org/10.3390/app112311505 - 4 Dec 2021
Cited by 2 | Viewed by 2214
Abstract
The cushion of a geomembrane surface barrier of a high rockfill dam built on deep overburden is prone to crack and fail because of excessive flexural deformation. This study proposes a geomembrane surface barrier for a high rockfill dam on deep overburden. The [...] Read more.
The cushion of a geomembrane surface barrier of a high rockfill dam built on deep overburden is prone to crack and fail because of excessive flexural deformation. This study proposes a geomembrane surface barrier for a high rockfill dam on deep overburden. The proposed geomembrane surface barrier uses polyurethane bonded aggregates as the cushion material. The loading and deformation performance of the barrier system under uniform water pressure was investigated using a self-developed structure model test device. The mechanical and deformation property of each layer of the barrier, and the interaction mode between adjacent layers, were obtained through external videos and internal sensor monitoring. The results demonstrated that the polyurethane bonded aggregate cushion exhibited good adaptability to flexural deformation during the entire loading process and maintained good contact and coordinate deformation with the upper protective and the lower transition layers. The geomembrane surface barrier created using polyurethane bonded aggregates as the cushion material can adapt to the flexural deformation of a high rockfill dam surface on deep overburden. Full article
(This article belongs to the Special Issue Advances in Geosynthetics)
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16 pages, 10625 KB  
Article
Modeling and Testing of Flexible Structures with Selected Planar Patterns Used in Biomedical Applications
by Pavel Marsalek, Martin Sotola, David Rybansky, Vojtech Repa, Radim Halama, Martin Fusek and Jiri Prokop
Materials 2021, 14(1), 140; https://doi.org/10.3390/ma14010140 - 30 Dec 2020
Cited by 32 | Viewed by 3815
Abstract
Flexible structures (FS) are thin shells with a pattern of holes. The stiffness of the structure in the normal direction is reduced by the shape of gaps rather than by the choice of the material based on mechanical properties such as Young’s modulus. [...] Read more.
Flexible structures (FS) are thin shells with a pattern of holes. The stiffness of the structure in the normal direction is reduced by the shape of gaps rather than by the choice of the material based on mechanical properties such as Young’s modulus. This paper presents virtual prototyping of 3D printed flexible structures with selected planar patterns using laboratory testing and computer modeling. The objective of this work is to develop a non-linear computational model evaluating the structure’s stiffness and its experimental verification; in addition, we aimed to identify the best of the proposed patterns with respect to its stiffness: load-bearing capacity ratio. Following validation, the validated computational model is used for a parametric study of selected patterns. Nylon—Polyamide 12—was chosen for the purposes of this study as an appropriate flexible material suitable for 3D printing. At the end of the work, a computational model of the selected structure with modeling of load-bearing capacity is presented. The obtained results can be used in the design of external biomedical applications such as orthoses, prostheses, cranial remoulding helmets padding, or a new type of adaptive cushions. This paper is an extension of the conference paper: “Modeling and Testing of 3D Printed Flexible Structures with Three-pointed Star Pattern Used in Biomedical Applications” by authors Repa et al. Full article
(This article belongs to the Special Issue Selected Papers from Experimental Stress Analysis 2020)
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