Search Results (70)

This study investigates the thermal behavior and ignition dynamics of DC series arcs in a lab-scale photovoltaic (PV) system. The impacts of current magnitude, dynamic current variations, and electrode gap on electrode surface temperatures are analyzed, while ignition characteristics of common electrical materials (PC, PVC, XLPO, PPE, etc.) are investigated by analyzing critical time thresholds during the arc-induced combustion. Results show that electrode surface temperatures rise with increased current or larger electrode gaps, driven by the enhanced DC arc energy release. Dynamic current variations (increasing/decreasing) shift the balance between heat accumulation and dissipation, resulting in the nonlinear temperature evolution. Additionally, the peak temperature of the anode is about 50% higher than that of the cathode due to the electron flow-driven heat transfer and particle collisions. Notably, general electrical materials can be ignited successfully by stable DC arcs. The anode can ignite flame-retardant materials within 3 s, while the cathode takes a relatively long time to ignite, approximately 20 to 30 s. Besides, enlarged electrode gaps can induce a mutual reinforcement between arcs and flames, resulting in further stabilized arcs and intensified flames. This highlights potential elevated fire hazards as the connector gap increases due to the DC arc erosion. Full article

The control of nonlinear systems cannot be effectively achieved using linear mathematical methods. This paper introduces a novel mathematical model to characterize the voltage–current (V–I) characteristics of the electric arc furnace (EAF) melting process, incorporating experimental field data for validation. The proposed model integrates polynomial curve fitting, the modified Heidler function, and double S-curves, with the grey wolf optimization (GWO) algorithm applied for parameter optimization, enhancing accuracy in predicting arc dynamics. The performance of the model is compared against the exponential, hyperbolic, exponential–hyperbolic, and nonlinear resistance models, as well as real-time measurement data, to assess its effectiveness. The results show that the proposed model significantly reduces voltage and current harmonic distortion compared to existing models. Specifically, the total harmonic distortion (THD) for voltage is reduced to 2.34%, closely matching the real-time measured value of 2.30%. Similarly, in the current spectrum, the proposed model achieves a significant reduction in third harmonic distortion and a THD of 11.40%, compared to 13.76% in real-time measurements. Consequently, a more precise characterization of the EAF behavior enables more effective mitigation of harmonics and vibrations, enhancing the stability and power quality of the electrical networks to which they are connected. Full article

Laser–arc hybrid welding (LAHW) is an advanced welding technology that integrates both laser and arc heat sources within a single molten pool, achieving synergistic benefits that surpass the sum of their individual contributions. This method enhances the welding speed and depth of the fusion, stabilizes the process, and minimizes welding defects. Numerous studies have investigated the principles, synergistic effects, keyhole dynamics, joint performance, and various factors influencing the parameters of laser–arc hybrid welding. This paper begins with an introduction to the classification of LAHW, followed by a discussion of the characteristics of gas-shielded welding, argon arc welding, and plasma hybrid welding. Subsequently, the welding principles underlying laser–arc hybrid welding will be elucidated. To enhance weld integrity and quality, this paper will analyze keyhole behavior, droplet transfer dynamics, welding quality performance, and the generation and prevention of welding defects that affect laser–arc hybrid welding. Additionally, a detailed analysis of the effects of residual stress on the shape, microstructure, and phase composition of the weld will be provided, along with an exploration of the influences of various welding parameters on post-weld deformation and mechanical properties. Full article

The transformation of organochlorine and organic impurities such as CCl₄, C₂H₂Cl₂, C₂HCl₃, C₂Cl₄, C₂H₂Cl₄, CH₄, C₃H₈, C₄H₁₀, and C₆H₆ in the content range of 10⁻²–10⁻⁶ wt.%, as well as BCl₃ impurities at the level of 3 × 10⁻² wt.%, was considered. A method has been developed for removing limiting impurities of carbon and boron during the process of the hydrogen reduction of silicon tetrachloride in a high-frequency arc gas discharge at atmospheric pressure. The thermodynamic and gas-dynamic analyses of the reduction process of silicon tetrachloride in hydrogen plasma, along with the behavior of organochlorine impurities, organic substances, and boron trichloride, was conducted. These analyses suggest that under equilibrium conditions, the conversion reactions of impurities result in the formation of silicon carbide and boron silicide. Potential chemical reactions for the conversion of the studied impurities into silicon carbide and boron silicide have been proposed. A new potential for plasma chemical processes has been identified, enabling the effective purification of chlorosilanes from both limiting and limited impurities. The results demonstrate the possibility of significantly reducing the concentrations of organochlorine and organic impurities, as well as boron trichloride, during the reduction of silicon tetrachloride in hydrogen plasma. The maximum conversion rates achieved included 99% for the organochlorine impurity CCl₄ to silicon carbide, 91% for benzene impurity to silicon carbide, and 86% for boron trichloride to boron silicide. Full article

Understanding the mechanical behavior of materials under various strain-rate regimes is critical for many scientific and engineering applications. Accordingly, this study investigates the strain-rate-dependent compressive mechanical behavior of B2-containing (TiZrNb)_79.5(TaAl)_20.5 refractory high-entropy alloy (RHEA) at room temperature. The RHEA is prepared by vacuum arc melting and is tested over intermediate (1.0 × 10⁻¹ s⁻¹, 1.0 s⁻¹) and dynamic (1.0 × 10³ s⁻¹, 2.0 × 10³ s⁻¹, 2.8 × 10³ s⁻¹, 3.2 × 10³ s⁻¹, and 3.5 × 10³ s⁻¹) strain rates. The alloy characterized as hybrid body-centered-cubic (BCC)/B2 nanostructure reveals an exceptional yield strength (YS) of ~1437 MPa and a fracture strain exceeding 90% at an intermediate (1.0 s⁻¹) strain rate. The YS increases to ~1797 MPa under dynamic strain-rate (3.2 × 10³ s⁻¹) loadings, which is a ~25 % improvement in strength compared with the deformation at the intermediate strain rate. Microstructural analysis of the deformed specimens reveals the severity of dislocation activity with strain and strain rate that evolves from fine dislocation bands to the formation of localized adiabatic shear bands (ASBs) at the strain rate 3.5 × 10³ s⁻¹. Consequently, the RHEA fracture features mixed ductile–brittle morphology. Overall, the RHEA exhibits excellent strength–ductility synergy over a wide strain-rate domain. The study enhances understanding of the strain-rate-dependent mechanical behavior of B2-containing RHEA, which is significant for alloy processes and impact resistance applications. Full article

Friction surfacing (FS) is a solid-state process for depositing metallurgically bonded coatings for corrosion and wear protection. It is particularly attractive for depositing coatings in materials that are difficult to fusion deposit. Stellite 6 is one such material, which is widely used as a protective coating on steel structures to combat wear and corrosion. In the current study, Stellite 6 was successfully friction-surfaced on low carbon steel plates without using any preheating. The microstructures and wear behavior of Stellite 6 coatings produced using FS were comparatively investigated with those produced using the plasma transferred arc (PTA) process. The PTA coatings showed a cast microstructure consisting of γ-dendrites and an inter-dendritic carbide network. On the other hand, the FS coatings showed a wrought microstructure with dynamically recrystallized grains and fine, uniformly distributed carbide particles. The FS coatings also showed uniform composition across the coating thickness and were undiluted, while the PTA coatings showed significant dilution as well as strong local variations in chemistry. The FS coatings exhibited a 22% increase in hardness (550 HV) compared to the PTA coatings (450 HV). Pin-on-disc dry sliding wear tests showed that the FS coatings (1.205 mm³) were more wear resistant compared to the PTA coatings (6.005 mm³), highlighting their superior mechanical performance. This study uniquely demonstrates the feasibility of depositing Stellite 6 coatings using FS without the need for preheating or post-deposition heat treatments, while achieving superior microstructural refinement, hardness, and wear resistance compared to conventional PTA coatings. Full article

Excessive spatter formation in conventional CO₂ arc welding significantly diminishes welding quality and efficiency, posing a critical challenge for industrial applications. To address this issue, this study investigated the mechanisms of metal transfer behavior and spatter formation under the influence of a longitudinal magnetic field (LMF) using a shadow-graph technique with high-speed imaging and back-laser illumination, also coupled with Computational Fluid Dynamics (CFD)-based arc-droplet numerical simulations. The results show that increasing the magnetic flux density (MFD) from 0 to 2 mT shifted the transfer mode from the repelled transfer to the globular transfer, while higher MFDs (3–4 mT) induced rotating repelled transfer. The globular transfer at 2 mT was considered to be primarily produced by the centrifugal effect due to the rotational motion of the molten metal inside the droplet, which was caused by the Lorentz force affected by LMF. The higher droplet temperature in this condition also contributed to forming this transfer mode, preventing the formation of repelled transfer through a decrease in the arc pressure. On the contrary, in the higher MFDs, the droplet temperature decreased to increase the arc pressure, lifting the droplet up. Furthermore, the very strong centrifugal effect rotated the molten metal column around the wire axis to induce the rotating repelled transfer. The spatter formation was found to occur with the two-stage motion of the curved long tail without LMF and at 4 mT, and also with the exploding molten metal column at 4 mT, due to an imbalance of the Lorentz force acting on the molten metal. On the other hand, the neck formation facilitated smooth droplet detachment without forming the curved long tail at 2 mT, reducing spatter significantly. These findings offer valuable insights for optimizing welding quality and efficiency by stabilizing globular transfer under an optimal LMF. Full article

Inertial loads induced by base motion excitation introduce significant complexities in equilibrium point determination and linearization of systems incorporating squeeze film dampers (SFDs). The coupled effects of base motion excitation and SFD characteristics on periodic stability have received limited attention in previous investigations. This study investigates the dynamic characteristics and periodic stability of a rotor system with SFD subjected to base motion excitation. A finite element model of the rotor-SFD-support system under non-inertial motion is established. The periodic responses are solved using the harmonic balance method with alternating frequency/time technique (HB-AFT) and the arc-length continuation algorithm incorporating the predictor–corrector method, while system stability is analyzed using Floquet theory and the Newmark method. A systematic parametric study is conducted to investigate the effects of base motion parameters, mass unbalance, and SFD parameters on the system’s periodic response. Results demonstrate that base pitching motion enhances system stability, suppresses bistable responses and jump phenomena, and reduces unstable vibration regions. However, under specific parameter combinations, pitching motion can trigger secondary Hopf bifurcations, leading to quasi-periodic and chaotic motions, among other complex nonlinear behaviors. This research provides theoretical foundations for stability-oriented design optimization of rotor systems with SFDs under base motion excitation. Full article

In the coastal zone, two types of habitats—linear and areal—are distinguished. The main differences between both types are their shape and structure and the hydro- and litho-dynamic, salinity, and ecological gradients. Studying linear littoral habitats is essential for interpreting the ’coastal squeeze’ effect. The study’s main objective was to assess short-term behavior of soft cliffs as littoral linear habitats during calm season storm events in the example of the Olandų Kepurė cliff, located on a peri-urban protected seashore (Baltic Sea, Lithuania). The approach combined the surveillance of the cliff using unmanned aerial vehicles (UAVs) with the data analysis using an ArcGIS algorithm specially adjusted for linear habitats. The authors discerned two short-term behavior forms—cliff base cavities and scarp slumps. The scarp slumps are more widely spread. It is particularly noticeable at the beginning of the spring–summer period when the difference between the occurrence of both forms is 3.5 times. In contrast, cliff base cavities proliferate in spring. This phenomenon might be related to a seasonal Baltic Sea level rise. The main conclusion is that 55 m long cliff cells are optimal for analyzing short-term cliff behavior using UAV and GIS. Full article

Arc-jet facility tests are critical for replicating the extreme thermal conditions encountered during high-speed planetary entry, where the precise determination of flow enthalpy is essential. Despite its importance, a systematic comparison of methods for determining enthalpy in the Scirocco Plasma Wind Tunnel had not yet been conducted. This study evaluates three experimental techniques—the sonic throat method, the heat balance method, and the heat transfer method—under various operating conditions in the Scirocco facility, employing a nozzle C configuration (10° half-angle conical nozzle with a 90 cm exit diameter). These methods are compared with computational fluid dynamics (CFDs) simulations to address discrepancies between experimental and predicted enthalpy and heat flux values. Significant deviations between measured and simulated results prompted a reassessment of the numerical and experimental models. Initially, the Navier–Stokes model, which assumes chemically reacting, non-equilibrium flows and fully catalytic copper walls, underestimated the heat flux. By incorporating partial catalytic behavior for the copper probe surface, the CFD results showed better agreement with the experimental data, providing a more accurate representation of heat flux and flow enthalpy within the test environment. Full article

This work presents advancements in a rotating glow-to-arc plasma reactor, designed for stable gas conversion of robust molecules like CO₂, N₂, and CH₄. Plasma-based systems play a critical role in Power-to-X research, offering electrified, sustainable pathways for industrial gas conversion. Here, we scaled the reactor’s power from 200 W to 1.2 kW in a CO₂ plasma, which introduced instability due to uplift forces and arc behavior. These were mitigated by integrating silicon carbide (SiC) ceramic foam as a mechanical restriction, significantly enhancing stability by reducing arc movement, confining convection, and balancing volumetric flow within the arc. Using high-speed camera analysis and in situ electronic frequency measurements, we identified dominant frequencies tied to operational parameters, supporting potential in operando monitoring and control. Arc-rotation frequencies from 5 to 50 Hz and higher frequencies (500 to 2700 Hz) related to arc chattering reveal the system’s dynamic response to power and flow changes. Furthermore, refining the specific energy input ($SEI$) to account for plasma residence time allowed for a more precise calculation of effective $SEI$, optimizing energy delivery to target molecules. Our findings underscore the reactor’s promise for scalable, efficient gas conversion in sustainable energy applications. Full article

Ti-6.5Al-2Zr-1Mo-1V/TiB metal matrix composites with 3 wt.% of TiB₂ were obtained using vacuum arc melting and spark plasma sintering methods and compared with an unreinforced Ti-6.5Al-2Zr-1Mo-1V alloy. The microstructures of the unreinforced Ti6.5Al-2Zr-1Mo-1V alloy in the as-cast and as-sintered conditions were quite typical and consisted of colonies of α-lamellae embedded in the β matrix. The microstructure of the as-cast Ti-6.5Al-2Zr-1Mo-1V/TiB composite composed of TiB fibers randomly distributed within the two-phase α/β matrix, while the as-sintered composite had a network-like microstructure, in which areas of the two-phase α/β matrix were delineated by walls of TiB fibers. At room temperature, the yield strength of the as-cast and as-sintered Ti-6.5Al-2Zr-1Mo-1V alloy were 800 and 915 MPa, respectively, with a plasticity of 18% in both conditions. The addition of TiB fibers contributed to a ~40 and 50% strength increment, with values of 1100 and 1370 MPa for the as-cast and as-sintered composites, respectively. In the as-sintered composite, the strengthening effect reduced at 400 °C and almost disappeared at elevated temperatures of 800–950 °C. The as-cast composite showed much higher strength during warm and hot deformation—at 800–950 °C, the yield strength of the as-cast composite was 50% higher compared to the Ti-6.5Al-2Zr-1Mo-1V unreinforced alloy. A higher rate and degree of globularization were established for the as-cast composite compared to the unreinforced alloy. For the as-sintered composite, a noticeably lower rate and degree of globularization was shown. During hot compression of the as-cast composite, TiB fibers reoriented towards the metal flow direction, while the network microstructure formed in the as-sintered composite transformed into clusters of borides unevenly distributed within the matrix. Based on the obtained results, the apparent activation energy of plastic deformation was calculated, and the operating deformation mechanisms were discussed both for the as-cast and as-sintered composites. The Arrhenius flow stress model and the dynamic material model were used to evaluate the deformation behavior of composites beyond the experimentally studied temperatures and strain rates. Full article

During the voltage regulation of on-load tap changers (OLTCs), the movement of the contacts can easily cause arcing, which may lead to erosion or malfunction. To reduce the energy and probability of arcing, we focus on designing an optimal range for the sliding speed and contact pressure of the contacts to minimize arc energy. Initially, our research introduces a novel OLTC arc testing platform to simulate the motion of static and dynamic contacts, exploring the relationship between different sliding speeds, contact pressures, and factors like arc voltage waveform, arcing rate, arc resistance, and arc energy. Subsequently, by employing multiple nonlinear regression methods, we establish functional relationships between sliding speed and arc energy, as well as contact pressure and arc energy, evaluating the fit using correlation coefficients. Finally, through analyzing their nonlinear behaviors, we determine the ideal sliding speed and contact pressure. The results indicate that when the OLTC contacts slide at an optimal speed between 89 and 103 mm/s and optimal contact pressure between 1.5 and 1.7 N, the arc energy can be minimized, thereby enhancing the performance and lifespan of the on-load tap changer. This study offers feasible insights for the design and operation of OLTCs, aiding in the improvement of power system regulation. Full article

Real-time measuring and obtaining surface tension of liquid metal during the arc welding process is critical for studying the behavior of the weld pool, such as Marangoni flow and flow velocity. The dynamic variation of surface tension of weld pool during tungsten inert gas welding process with and without fluoride flux was measured by weld pool oscillation sensing system, and the effect of fluoride flux on surface tension and pool behavior was analyzed. The results show that the surface tension gradient of liquid metal can convert from a negative to a positive value in a critical arc time. The flow velocity of liquid metal and critical arc time significantly increased and decreased, respectively, with fluoride flux. The variation of surface tension, flow velocity, and critical arc time with fluoride flux was induced by arc temperature increasing. Full article

Family planning (FP) services are crucial interventions for improving maternal and child health outcomes and promoting gender equity. However, ensuring equitable access to these services remains a significant challenge, particularly in countries like Pakistan, where sociocultural norms, economic disparities, and geographic barriers hinder FP uptake. This study utilized spatial analysis techniques, including hotspot analysis, to investigate geographic disparities in FP uptake in Pakistan using data from Pakistan Demographic and Health Surveys (PDHS) conducted in 2006–2007 and 2017–2018. ArcMap 10.1 was used for spatial analysis and Stata 12.0 for statistical analysis. Results revealed significant spatial variations in FP uptake, with urban areas exhibiting higher uptake rates than rural regions. Hotspot analysis identified dynamic changes in contraceptive prevalence rates (CPR), with significant clustering in some regions and dispersion in others. It also identified areas with high unmet need, low intention to use FP services, and preference for family size (>3 children), highlighting the need for targeted behavioral change interventions. This innovative spatial approach provides nuanced insights for policymakers and program planners to develop targeted interventions based on localized data to improve FP service delivery, mitigate disparities, and ultimately advance efforts to improve maternal and child health outcomes. The application of geospatial analysis is an effective tool for enhancing program planning, evaluation, and resource allocation in diverse geographical contexts. Full article