Search Results (496)

Battery health data from real-world applications are vital for optimizing and predicting battery lifetime. This study presents the design and verification of an active battery-diagnostic system and method to collect such data. The system measures battery pack capacity and resistance by applying a diagnostic protocol via a bi-directional charger. This was demonstrated on a stationary-energy-storage application, under real-world conditions, to verify the system’s design requirements. Measurements at the start and the end of the demonstration period of a month resulted in an observed degradation of 1.79 ± 0.34% battery capacity and an increase of 1.42 ± 0.75% in battery resistance. The successful measurements of capacity and resistance prove the compatibility of the system with real-world battery systems and confirm the design requirements were met. The system was able to perform autonomous and in situ measurements while only requiring the addition of software to the battery management system and by using the bi-directional charger of the energy storage system. By repeatedly applying the same diagnostic protocol over time, this system enables consistent tracking of battery health. Full article

This study proposes a three-layer gateway control framework for a behind-the-meter virtual power plant (VPP) comprising vehicle-to-grid (V2G)-capable electric vehicle (EV) chargers, battery energy storage systems (BESS), and rooftop photovoltaic (PV) generation in multi-dwelling residential developments, creating a sustainable future through maximising distributed energy resource (DER) utilisation. In particular, the first layer performs day-ahead scheduling to determine the hourly grid import baseline and frequency regulation ancillary service capacity for the following day. In the second layer, real-time regulation dispatch is performed by following the dynamic regulation signal from the grid operator, wherein V2G-capable EVs are coordinated alongside BESS as active demand-side participants in frequency regulation ancillary services, enabling the aggregated behind-the-meter fleet to respond to regulation signals in real time. The third layer performs per-minute three-phase load balancing to maintain network power quality compliance across the multi-dwelling site. The overall goal is to coordinate distributed energy resources behind a single network connection point to simultaneously reduce peak demand, maximise renewable self-consumption, and provide demand-side frequency regulation as a dispatchable VPP asset. Full article

We developed a hardware-in-the-loop simulation of a battery management system (BMS) using controller area network (CAN) as the communication backbone for electric-powered response boats in flood rescue. A LiFePO4 pack and discharge motor/charger were modeled in MATLAB/Simulink/Simscape, while an STM32 Nucleo-F446RE executed CAN messaging. The BMS monitored voltage, current, temperature, and state of charge. Results indicate CAN’s reliability under rescue-like disturbances: priority arbitration delivered over-temperature and over-current warnings ahead of routine telemetry; error detection and retransmission preserved data integrity; and bus-load analysis showed low latency for urgent frames without interrupting state-of-charge reporting, improving situational awareness and reducing operator risk. Full article

This research presents a comprehensive framework for optimizing Electric Vehicle (EV) charging infrastructure along the Lake Michigan circuit (LMC) in Michigan to support ecotourism, considering both slow charging at destinations and fast charging along the corridor. The framework identifies the optimum location and number of Level 2 chargers and Direct Current Fast Chargers (DCFC), using heuristic algorithms. The study evaluates infrastructure planning based on four key objectives: (1) minimizing overall charging infrastructure costs, (2) reducing grid network upgrade costs, (3) providing an acceptable level of service to long-distance travelers using DCFCs by minimizing queuing delays and deviations from their intended routes, and (4) minimizing unserved charging demand at Level 2 chargers, which reduces redirection to DCFC and consequently mitigates battery degradation. The integration of Level 2 and DCFC networks facilitates strategic investment by effectively managing charging demand, allowing unserved Level 2 demand to be accommodated at DCFC stations while adhering to budgetary constraints. The results show that increasing the budget from $15 to $20 million reduces user inconvenience by 47%, while a further increase to $25 million yields an additional 18% reduction. Additionally, increasing users’ value of time from $13 to $36 per hour results in a 50% reduction in average queuing time. Full article

This research paper presents Volvo SmartCell, an AC battery technology that integrates modular multilevel converters and battery cells to form a unified system for electric vehicle propulsion and power supply. The research work addresses the broader challenge of reducing driveline cost and complexity by replacing traditional components such as inverters, onboard chargers, centralized DC/DC converters, vehicle control units and many more. SmartCell uses distributed Cluster Boards comprised of H-bridges which are controlled via wireless communication to generate AC voltage, deliver redundant low voltage power, and support cell level protection mechanisms. The prototype testing demonstrates that the system can supply traction power by engaging clusters according to the required voltage depending on motor speed, achieve AC grid charging by synthesizing sinusoidal voltages without a dedicated charger, and provide autonomous DC/DC operation through cluster level voltage regulation. Simulations further indicate that multilevel voltage generation can reduce switching losses and improve electric machine efficiency compared to conventional systems. Additional benefits include active cell balancing, support for mixed cell chemistries, and high redundancy through multiple independent power branches. Challenges remain in wireless bandwidth limitations and cost optimization of Cluster Boards. Ongoing development aims to enhance communication robustness and validate safety for non-isolated grid charging. Full article

Dynamic Wireless Power Transfer (DWPT) represents a promising solution to advance sustainable electric mobility by reducing vehicle downtime, extending driving range, and mitigating the need for battery oversizing. However, the lack of integrated and flexible experimental testbeds still limits the validation of emerging technologies. This paper presents DEXTER (Development of an Enhanced eXperimental proTotype of wirEless chargeR), a 1:2-scale open platform specifically designed for research on DWPT systems. The setup integrates a three-axis motion control for coil misalignments and trajectory emulation, digitally regulated TX/RX converters, a programmable battery emulator, and electromagnetic shielding coils equipped with field probes. A MATLAB-based interface enables automated testing and Hardware-in-the-Loop (HiL) integration. By combining modularity, scalability, and reproducibility, DEXTER provides a comprehensive framework for experimental optimization of power electronics and electromagnetic design while ensuring compliance with international safety standards. The case studies analyzed here demonstrate the capability of such a platform to validate and optimize the DWPT design choices, checking their impact on the overall performance of these systems. The platform constitutes a reference environment for both academia and industry, supporting the development of next-generation wireless charging systems and contributing to the sustainability and reliability of future electric mobility infrastructures. Full article

In electric vehicle logistics, limited range and charging station capacity pose critical challenges to route planning, with direct implications for the sustainability of transportation systems. Conventional electric vehicle routing problem (EVRP) models that account for charger capacity typically rely on discrete-time approximations or fixed charging rules, failing to capture continuous-time waiting behavior or flexible charging decisions. These limitations may lead to additional vehicle dispatch, resulting in energy waste and increased carbon emissions. This study develops a novel EVRP model that simultaneously incorporates constraints on both station and battery capacity, and proposes a tailored genetic-algorithm-based heuristic to address computational challenges. The model innovatively employs a set of linear constraints to precisely represent limited chargers in continuous time, clearly distinguishing vehicle charging from waiting. Moreover, it enables vehicles to autonomously determine optimal charging amounts based on route and battery state, rather than following preset rules. Numerical results on an eight-customer instance show that the proposed model reduces total task completion time from 98.9 units to 60.4 units, a 38.9% improvement, compared to the conventional vehicle-count-based capacity constraint. On a 20-customer instance, the proposed heuristic obtains an objective value of 101.99 within 15 s, whereas Gurobi requires 205 s to achieve a marginally better value of 99.00. For a 60-customer network, the proposed GA converges within 30 s, and sensitivity analysis on charger availability further validates the model’s effectiveness. These results validate the model’s capability under limited charging resources and the algorithm’s scalability for time-sensitive logistics scheduling. Full article

This manuscript presents an energy management strategy (EMS) for a commercial smart building participating in a tertiary frequency regulation market. The building integrates non-controllable components, such as loads and photovoltaic generation, and controllable resources such as a battery storage system and a set of electric vehicle (EV) chargers that are available for customers of the smart building. The EMS is based on model predictive control due to its innate ability to deal with operational constraints and different optimization criteria, which are critical for the operation of the EMS, and consists of two stages. The first iteratively optimizes energy costs and revenues from tertiary regulation reserves and activations in order to determine the optimal operation of the smart building and the regulation offers in nominal conditions. Then, a second problem determines the operation whenever an activation request is made. Simulation-based analyses are performed to study the performance of the EMS and its financial viability in diverse scenarios relevant to the smart commercial building. The results show that profits are greater if both upward and downward regulation can be provided, for a larger number of EVs and chargers and for longer connection times. Most notably, incomes from regulation almost match operation costs for a large number of chargers and EVs (240), obtaining a deficit of only EUR 39.12 for a day of operations. Full article

We present a study to assess the feasibility and implications of replacing internal combustion engine vehicles (ICEVs) with battery-powered electric vehicles (EVs) in a car-sharing fleet. For the analysis, we used operational data from a local car-sharing company, which encompasses various aspects such as trip distance, start and duration, vehicle type, and pickup and return locations. To evaluate the impact of transitioning the entire fleet to EVs, we used EV and charger models to simulate the battery-powered trips and the necessary post-trip recharging. Both could affect the service quality of car-sharing services, as the requested trip distance might not be covered by an electric vehicle due to range or charging time limitations. Specifically, in our simulation-based analysis, we identified chains of consecutive bookings as a critical factor for car-sharing electrification. Furthermore, to assess the potential impact of electrification on the energy grid, we used data about the local grid load and its composition to relate it to the predicted vehicle charging times. This is an extended version of our previous paper, incorporating an additional dataset. Full article

The integration of photovoltaic (PV) generation with bidirectional electric vehicle (EV) fast-charging systems offers a promising pathway toward sustainable transportation and grid support. However, the dynamic coupling between maximum power point tracking (MPPT) perturbations and grid-side power quality presents a fundamental challenge in such multi-converter architectures. This paper addresses this challenge through a coordinated design and optimization framework for a grid-connected, PV-assisted bidirectional off-board EV fast charger. The system integrates a 184.695 kW PV array via a DC-DC boost converter, a common DC link, a three-phase bidirectional active front-end rectifier with an LCL filter, and a four-phase interleaved bidirectional DC-DC converter for the EV battery interface. A comparative evaluation of three MPPT algorithms establishes the Fuzzy Logic Variable Step-Size Perturb & Observe (Fuzzy VSS-P&O) as the optimal strategy, achieving 99.7% tracking efficiency with 46 μs settling time. However, initial integration of this high-performance MPPT reveals system-level harmonic distortion, with grid current total harmonic distortion (THD) reaching 4.02% during charging. To resolve this coupling, an Artificial Bee Colony (ABC) metaheuristic algorithm performs coordinated optimization of all critical PI controller gains. The optimized system reduces grid current THD to 1.40% during charging, improves DC-link transient response by 43%, and enhances Phase-Locked Loop (PLL) synchronization accuracy. Comprehensive validation confirms robust bidirectional operation with seamless mode transitions and compliant power quality. The results demonstrate that system-wide intelligent optimization is essential for reconciling advanced energy harvesting with stringent grid requirements in next-generation EV fast-charging infrastructure. Full article

The wide voltage range of energy storage batteries, as currently required in the electric vehicle industry, presents significant challenges for the optimal design of the dual active bridge (DAB) converters used in bidirectional DC–DC (BCD) plug-in electric vehicle (PEV) chargers and home energy management systems (HEMS) applications. This article proposes a DAB converter with an enhanced single-phase-shift (ESPS) modulation that extends the operating voltage range while maintaining zero-voltage-switching (ZVS) conditions by including a DC-blocking capacitor and modifying the trigger sequence of the bridge converter on the secondary side. The operational modes of this modulation scheme are presented, and a control strategy is developed to extend the ZVS range. To validate the concept, a 3.7 kW, 100 kHz prototype is designed and tested, interfacing a 400 V DC bus with a 400–800 V battery. Using 1200 V silicon carbide (SiC) devices, the prototype achieves a peak efficiency of 95.5%. Full article

The widespread commercialization of wireless chargers for electric vehicles generally suffers from one main problem, which is the perfect alignment between the two coils, leading to a decrease in mutual inductance, which causes a drop in magnetic coupling and even a failure to transfer power. To address this persistent problem, this work proposes a comprehensive and integrated method for optimizing the coils and control architecture for reliable and safe battery charging. To address the challenges of a complex, nonlinear design space and the need for misalignment-tolerant geometries, we employ a memetic algorithm (MA) that hybridizes Particle Swarm Optimization (PSO) for broad global exploration with Mesh Adaptive Direct Search (MADS) for precise local refinement. This combination effectively avoids poor local solutions—a limitation of standalone PSO or GA approaches reported in recent studies—while efficiently converging to coil geometries that maintain strong magnetic coupling under misalignment. After the coils have been designed, electromagnetic validation is tested using finite element analysis (FEA), which allows the magnetic field distribution to be evaluated, as well as the coupling coefficient under different scenarios of misalignment and variation in the air gap between the ground side and the vehicle side. At the same time, a comprehensive control strategy for the primary side of the system has been developed. This control method ensures power management on the primary side, enabling system interoperability for charging multiple types of vehicles, as well as reducing vehicle weight for greater range. All this is combined with an innovative pulsed current charging method, chosen for its advantages in terms of thermal stability, ensuring safe and efficient recharging that is mindful of battery health. Simulation and experimental validation demonstrate that the proposed framework maintains stable wireless power transfer and achieves over 87% DC–DC efficiency under lateral misalignments up to 100 mm, fully complying with SAE J2954 alignment tolerance requirements. Full article

In electric vehicle (EV) charging systems, DC series arc faults, due to their high concealment and severe hazard, have become one of the important causes of electric vehicle fire accidents. An improved hybrid arc fault model of a charging system was established in Simulink for preliminary study. The results show that the high-frequency noise generated by arc faults affects the output voltage quality of the charger, and this noise is conducted to the battery voltage. Arc faults in a real electric vehicle charging experimental platform were further investigated, where it was found that, during arc fault events, the charging system provides no alarm indication, and the current signals exhibit significant large-amplitude random disturbances and nonlinear fluctuations. Moreover, under normal conditions during vehicle charging startup and the pre-charge stage, the current waveforms also present high-pulse spike characteristics similar to arc faults. Finally, a carefully designed deep neural network-based arc fault detection algorithm, Arc_TCNsformer, is proposed. The current signal samples are directly input into the network model without manual feature selection or extraction, enabling end-to-end fault recognition. By integrating a temporal convolutional network for multi-scale local feature extraction with a sparse Transformer for contextual information aggregation, the proposed method achieves strong robustness under complex charging noise environments. Experimental results demonstrate that the algorithm not only provides high detection accuracy but also maintains reliable real-time performance when deployed on embedded edge computing platforms. Full article

This study focuses on the instantaneous effects of fast charging technologies, in terms of the daily operation of mobile devices, and specifically on the trade-off between fast charge and discharge efficiency. A controlled experimental layout is used, containing three smart devices, iPhone 17 Pro, iPad 11 Air and MacBook Pro, and four variations in chargers. The research monitored important values like the voltage, current, power and thermal behavior of the selected devices. These comparative results showed that high-speed charging at 67 Watts causes peak temperatures in the battery to be 41.5 °C, which is significantly higher compared to charging under standard protocols of 20 W, with values of 33.1 °C. This thermal stress forces the battery outside of its optimum operating window and consequently increases the internal resistance of the battery which results in a reduction of about 5% of the subsequent discharge runtime. Although fast charging offers a rapid energy replenishment, the thermal penalty incurred by the fast charging process reduces the battery’s short-term utility, suggesting that standard charging is the best option to maximize the single-cycle duration. Full article

Vehicle recharge time is a key barrier to widespread adoption of battery electric trucks, where megawatt class charging could be used to achieve refueling times comparable to internal combustion vehicles. This work presents the design and validation of a megawatt-capable rechargeable energy storage system (144 kWh, 40P384S) together with a physics-based modeling framework for safe 1 MW operation. The pack architecture is reconfigurable, enabling nominal 750 V (80P192S) propulsion mode as well as 1125 V and 1500 V charging modes compatible with the Megawatt Charging System (MCS). An equivalent circuit model is developed to relate cell-level parameters to pack-level power, heat generation, and temperature rise, providing guidance on feasible charge profiles and thermal limits. A Simulink-based digital twin of the reconfigurable pack is then used to analyze sensitivity to current sensor mismatch and to verify protection logic for multiple bus voltage configurations. Finally, pack tests up to 1 MW confirm the model-predicted operating envelope and illustrate practical constraints imposed by charger voltage and pack resistance. The combined hardware and modeling approach provides a reusable platform for studying extreme fast charging of medium- and heavy-duty BEV packs-class charging -capable rechargeable energy storage system (144 kWh, 40P384S) together with a physics-based modeling framework for safe 1 MW operation. The pack architecture is reconfigurable, enabling nominal 750 V (80P192S) propulsion mode as well as 1125 V and 1500 V charging modes compatible with the Megawatt Charging System (MCS). An equivalent-circuit model is developed to relate cell-level parameters to pack-level power, heat generation, and temperature rise, providing guidance on feasible charge profiles and thermal limits. A Simulink-based digital twin of the reconfigurable pack is then used to analyze sensitivity to current–sensor mismatch and to verify protection logic for multiple bus-voltage configurations. Finally, pack tests up to 1 MW confirm the model-predicted operating envelope and illustrate practical constraints imposed by charger voltage and pack resistance. The combined hardware and modeling approach provides a reusable platform for studying extreme fast charging of medium- and heavy-duty BEV packs. Full article