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This research focused on determining the technical and economic feasibility of the design of a solar-powered electric vehicle charging station (EVCS) in Cairo, Egypt. Using HOMER Grid, hybrid system configurations are assessed technically and economically to reduce costs and ensure reliability. These systems incorporate photovoltaic (PV) systems, lithium-ion battery energy storage systems (ESS), and diesel generators. A comprehensive analysis was conducted in Cairo, Egypt, focusing on small vehicle charging needs in both grid-connected and generator-supported scenarios. In this study, a 468 kW PV array integrated with 29 units of 1 kWh lithium-ion batteries and supported by time-of-use (TOU) tariffs, were used to optimize energy utilization. This study demonstrated the feasibility of the system in a case of eight chargers of 150 kW each and forty chargers of 48 kW. Conclusions suggest that the PV + ESS has the lowest pure power costs and reduced carbon emissions compared to traditional network-dependent solutions. The optimal configuration of USD 10.23 million over 25 years, with lifelong savings, results in annual savings of tool billing of around USD 409,326. This study concludes that a solar-powered EVC in Egypt is both technically and economically attractive, especially in the light of increasing energy costs. Full article

Electric vehicle (EV) charging has become a key factor in grid integration, impact analysis, and the development of intelligent charging strategies. However, the rapid rise in EV adoption poses challenges for charging infrastructure and grid stability due to the inherently variable and uncertain charging behavior. Limited access to high-resolution, location-specific data further hinders accurate modeling, emphasizing the need for reliable, privacy-preserving tools to forecast EV-related grid impacts. This study introduces a comprehensive methodology to emulate real-world EV charging behavior using a real-time simulation environment. A physics-based EV charger model was developed on the Typhoon HIL platform, incorporating detailed electrical dynamics and control logic representative of commercial chargers. Simulation outputs, including active power consumption and state-of-charge evolution, were validated against field data captured via phasor measurement units, showing strong alignment across all charging phases, including SOC-dependent current transitions. Quantitative validation yielded an MAE of 0.14 and an RMSE of 0.36, confirming the model’s high accuracy. The study also reflects practical BMS strategies, such as early charging termination near 97% SOC to preserve battery health. Overall, the proposed real-time framework provides a high-fidelity platform for analyzing grid-integrated EV behavior, testing smart charging controls, and enabling digital twin development for next-generation electric mobility. Full article

Power batteries are one of the important components of electric vehicles, but the manufacturing process of vehicle power batteries is complex and diverse. Traditional scheduling methods face challenges such as low production efficiency and inadequate quality control in complex production environments. To address these issues, a multi-objective optimization model with makespan, total machine load, and processing quality as the established objectives, and a Multi-objective Particle Swarm Energy Valley Optimization (MPSEVO) is proposed to solve the problem. MPSEVO integrates the advantages of Multi-objective Particle Swarm Optimization (MOPSO) and Energy Valley Optimization (EVO). In this algorithm, the particle stability level is combined in MOPSO, and different update strategies are used for particles of different stability to enhance both the convergence and diversity of the solutions. Furthermore, a local search strategy is designed to further enhance the algorithm to avoid the local optimal solutions. The Hypervolume ($HV$) and Inverted Generational Distance ($IGD$) indicators are often used to evaluate the convergence and diversity of multi-objective algorithms. The experimental results show that MPSEVO’s $HV$ and $IGD$ indicators are better than other algorithms in 10 computational experiments, which verifies the effectiveness of the proposed strategy and algorithm. The proposed method is also applied to solve the actual battery workshop scheduling problem. Compared with MOPSO, MPSEVO reduces the total machine load by 7 units and the defect rate by 0.05%. In addition, the effectiveness of each part of the improved algorithm was analyzed by ablation experiments. This paper provides some ideas for improving the solution performance of MOPSO, and also provides a theoretical reference for enhancing the production efficiency of the vehicle power battery manufacturing workshop. Full article

Battery electric vehicles (BEVs) are gaining market share, yet range anxiety and sparse charging still create demand for hybrids with combustion-engine range extenders. Range-extender vehicles face high customer expectations for noise, vibration, and harshness (NVH) due to their direct comparability with fully electric vehicles. Key challenges include the vibrations of the internal combustion engine, especially from vehicle-induced starts, and the discontinuous operating principle. A technological concept to reduce vibrations in the drivetrain and on the engine mounts, called “FEVcom,” relies on rolling moment compensation. In this concept, a counter-rotating electric machine is coupled to the internal combustion engine via a gear stage to minimize external mount forces. However, due to high speed fluctuations of the crankshaft, the gear drive tends to rattle, which is perceived as disturbing and must be avoided. As part of this work, the rolling moment compensation system was examined regarding its vibration excitation, and an extension to prevent gear rattling was simulated and optimized. For the simulation, the extension, based on a chain or belt drive, was set up as a multi-body simulation model in combination with the range extender and examined dynamically at different speeds. Variations of the extended system were simulated, and recommendations for an optimized layout were derived. This work demonstrates the feasibility of successful rattling avoidance in a range-extender drivetrain with full utilization of the rolling moment compensation. It also provides a solid foundation for further detailed investigations and for developing a prototype for experimental validation based on the understanding gained of the system. Full article

Batteries are ubiquitous, with their presence ranging from electric vehicles to portable electronics. Research focused on increasing average voltage, improving stability, and extending cycle longevity of batteries is pivotal for the advancement of battery technology. These advancements can be accelerated through research into battery chemistries. The traditional approach, which examines each material combination individually, poses significant challenges in terms of resources and financial investment. Physics-based simulations, while detailed, are both time-consuming and resource-intensive. Researchers aim to mitigate these concerns by employing Machine Learning (ML) techniques. In this study, we propose a Transformer-based deep learning model for predicting the average voltage of battery electrodes. Transformers, known for their ability to capture complex dependencies and relationships, are adapted here for tabular data and regression tasks. The model was trained on data from the Materials Project database. The results demonstrated strong predictive performance, with lower mean absolute error (MAE) and mean squared error (MSE), and higher R² values, indicating high accuracy in voltage prediction. Additionally, we conducted detailed per-ion performance analysis across ten working ions and apply sample-wise loss weighting to address data imbalance, significantly improving accuracy on rare-ion systems (e.g., Rb and Y) while preserving overall performance. Furthermore, we performed SHAP-based feature attribution to interpret model predictions, revealing that gravimetric energy and capacity dominate prediction influence, with architecture-specific differences in learned feature importance. This work highlights the potential of Transformer architectures in accelerating the discovery of advanced materials for sustainable energy storage. Full article

Climate change caused by CO₂ emissions, the depletion of oil resources, and their unequivocal association with road transport constitute the primary factors behind the development of the electromobility sector. Simultaneously, existing infrastructure limitations and specific aspects of the social perception of electric vehicles may pose significant barriers to this sector’s growth in Poland, one of the fastest-growing economies in Europe. Therefore, this study aims to identify the level of diffusion of expert opinions regarding battery electric vehicles (BEVs) among vehicle users, in the context of user convenience (functionality) and their environmental impact, and to analyse the variability and determinants of these opinions. The obtained results are intended to serve as a basis for initiating actions to identify the limitations in the development of this automotive sector in Poland. Our study results indicate that the level of diffusion of expert opinions regarding BEVs among respondents is high. In contrast, opinions about these vehicles’ usability are more consistently internalised than those concerning their environmental impact. Moreover, this study demonstrates that limited financial resources and low levels of education among potential car buyers constitute barriers to developing this segment of the automotive market in Poland. Full article

Electric vehicles (EVs) provide a feasible solution for the electrification of the transportation sector. However, the large-scale deployment of EVs over wide working conditions is limited by the temperature sensitivity of lithium-ion batteries (LIBs). Therefore, an efficient and reliable battery thermal management system (BTMS) becomes essential to achieve precise temperature control of batteries and prevent potential thermal runaway. Owing to their high heat-transfer efficiency and controllability, liquid-based cooling technologies have become a key research focus in the field of BTMS. In both design and operation, BTMSs are required to comprehensively consider thermal characteristics, energy consumption, economics, and environmental impact, which demands more scientific and rational evaluation criteria. This paper reviews the latest research progress on liquid-based cooling technologies, with a focus on indirect-contact and direct-contact cooling. In addition, existing evaluation methods are summarized. This work proposes insights for future research on liquid-cooled BTMS development in EVs. Full article

Ensuring the safety, reliability, and longevity of Lithium-ion (Li-ion) batteries is crucial for sustainable integration of Electric Vehicles (EVs) within Intelligent Transportation Systems (ITSs). However, thermal stress and degradation-induced anomalies can cause sudden performance failures, posing critical operational and safety risks. Capturing complex, non-linear, and high-dimensional patterns remains challenging for traditional Machine Learning (ML) models. We propose a hybrid anomaly detection method that incorporates a Variational Quantum Neural Network (VQNN), which uses the principles of quantum mechanics, such as superposition, entanglement, and parallelism, to learn complex non-linear patterns. The VQNN is integrated with Isolation Forest (IF) and a Median Absolute Deviation (MAD)-based spike characterisation method to form a Quantum Anomaly Detector (QAD). This method distinguishes between normal and anomalous spikes in battery behaviour. Using an Arrhenius-based model, we simulate how the State of Health (SoH) and voltage of a Li-ion battery reduce as temperatures increase. We perform experiments on NASA battery datasets and detect abnormal spikes in 14 out of 168 cycles, corresponding to $8.3$% of the cycles. The QAD achieves the highest Receiver Operating Characteristic Area Under the Curve (ROC-AUC) of $0.9820$, outperforming the baseline IF model by $7.78\%$. We use ML to predict the SoH and voltage changes when the temperature varies. Gradient Boosting (GB) achieves a voltage Mean Squared Error (MSE) of $0.001425$, while Support Vector Regression (SVR) achieves the highest $R^2$ score of $0.9343$. These results demonstrate that Quantum Machine Learning (QML) can be applied for anomaly detection in Battery Management Systems (BMSs) within intelligent transportation ecosystems and could enable EVs to autonomously adapt their routing and schedule preventative maintenance. With these capabilities, safety will be improved, downtime minimised, and public confidence in sustainable transport technologies increased. Full article

For electric vehicles widely used recently, lithium-ion batteries serve as the primary energy storage units, affecting the vehicles’ performance, safety, and lifespan. Accurate state of charge (SOC) estimation is pivotal for the battery management system (BMS) to enhance the predictability of the vehicle’s range and avert thermal runaway due to improper charging methods. In this study, an adaptive SOC estimation methodology was developed using parameter identification with forgetting factor recursive least squares (FFRLS). These parameters are then incorporated into a dual adaptive extended Kalman filter (DAEKF) for SOC estimation under varying load conditions. DAEKF is used to dynamically adjust the covariance matrices for process and measurement noises, significantly enhancing the filter’s adaptability and precision. The integration of FFRLS and DAEKF enables a robust SOC estimation of electric vehicles, featuring rapid computation speeds, high accuracy, and excellent adaptability, positioning them as ideal candidates for enhancements in battery management system technology. Full article

Accurate state-of-health (SOH) estimation of lithium iron phosphate (LiFePO₄) batteries is critical for ensuring the safety and performance of electric vehicles, particularly under extreme operating conditions. This study presents a data-driven SOH prediction framework based on high-frequency electrochemical impedance spectroscopy (EIS) measurements conducted at −5 °C across various states of charge (SOCs). Feature parameters were extracted from the impedance spectra using equivalent circuit modeling. These features were optimized through Bayesian weighting and subsequently fed into three machine learning models: Random Forest (RF), Gradient Boosting (GB), and Extreme Gradient Boosting (XGB). To mitigate SOC-dependent variations, the models were trained, validated, and tested using features from different SOC levels for each aging cycle. This work provides a practical and interpretable approach for battery health monitoring using high-frequency EIS data, even under sub-zero temperature and partial-SOC conditions. The findings offer valuable insights for developing SOC-agnostic SOH estimation models, advancing the reliability of battery management systems in real-world applications. Full article

This paper presents a novel electro-thermal modeling approach for a lithium-ion battery pack in an electric vehicle (EV), along with parameter identification using controller area network (CAN) data collected from chassis dynamometer and real-world driving tests. The proposed electro-thermal model consists of a first-order equivalent circuit model (ECM) and a lumped-parameter thermal network in considering a simplified cooling circuit layout and temperature distributions across four distinct zones within the battery pack. This model captures the nonuniform heat transfer between the pack modules and the coolant, as well as variations in coolant temperature and flow rates. Model parameters are identified directly from vehicle-level test data without relying on laboratory-level measurements. Validation results demonstrate that the model can predict terminal voltage with an RMSE of less than 6 V (normalized root mean square error of less than 2%), and battery module surface temperatures with root mean square errors of less than 2 °C for over 90% of the test cases. The proposed approach provides a cost-effective and accurate solution for predicting electro-thermal behavior of EV battery systems, making it a valuable tool for battery design and management to optimize performance and ensure the safety of EVs. Full article

Electrical sealing covers are widely used in various industrial equipment, where the quality of their metal-painted surfaces directly affects product appearance and long-term reliability. Micro-defects such as pores, particles, scratches, and uneven paint coatings can compromise protective performance during manufacturing. In the rapidly growing new energy vehicle (NEV) industry, battery charging-port sealing covers are critical components, requiring precise defect detection due to exposure to harsh environments, like extreme weather and dust-laden conditions. Even minor defects can lead to water ingress or foreign matter accumulation, affecting vehicle performance and user safety. Conventional manual or rule-based inspection methods are inefficient, and the existing deep learning models struggle with detecting minor and subtle defects. To address these challenges, this study proposes EIM-YOLO, an improved object detection framework for the automated detection of metal-painted surface defects on electrical sealing covers. We propose a novel lightweight convolutional module named C3PUltraConv, which reduces model parameters by 3.1% while improving mAP₅₀ by 1% and recall by 3.2%. The backbone integrates RFAConv for enhanced feature perception, and the neck architecture uses an optimized BiFPN-concat structure with adaptive weight learning for better multi-scale feature fusion. Experimental validation on a real-world industrial dataset collected using industrial cameras shows that EIM-YOLO achieves a precision of 71% (an improvement of 3.4%), with mAP₅₀ reaching 64.8% (a growth of 2.6%), and mAP_50–95 improving by 1.2%. Maintaining real-time detection capability, EIM-YOLO significantly outperforms the existing baseline models, offering a more accurate solution for automated quality control in NEV manufacturing. Full article

The integration of artificial intelligence (AI) and machine learning (ML) technologies is rapidly transforming the design, operation, and optimization of electric motorcycles. This review analyzes research published between 2015 and 2024, focusing on how ML algorithms enhance performance, energy efficiency, diagnostics, and charging strategies across four key domains: electric motors, energy storage, charging systems, and electronic components. The review highlights state-of-the-art solutions such as torque and range prediction using LSTM/GRU models, predictive maintenance via CNNs and autoencoders, energy flow control in hybrid battery–supercapacitor systems using reinforcement learning, and federated learning for privacy-preserving embedded applications. Comparative insights reveal quantifiable performance gains over traditional methods, while integrated frameworks are proposed for linking ML diagnostics, Vehicle-to-Grid (V2G) functionalities, and renewable energy integration. The paper concludes with targeted recommendations for future research, including lightweight edge-deployable models, Explainable AI for safety-critical applications, and the fusion of intelligent charging with eco-design principles, aiming to enable intelligent, sustainable, and high-performance electric motorcycle systems. Full article

At present, the decarbonization of the public transport sector plays a key role in international and regional policies. Among the various energy vectors being considered for future clean bus fleets, green hydrogen and electricity are gaining significant attention thanks to their minimal carbon footprint. However, a comprehensive Life Cycle Assessment (LCA) is essential to compare the most viable solutions for public mobility, accounting for variations in weather conditions, geographic locations, and time horizons. Therefore, the present work compares the life cycle environmental impact of different powertrain configurations for urban buses. In particular, a series hybrid architecture featuring two possible hydrogen-fueled Auxiliary Power Units (APUs) is considered: an H2-Internal Combustion Engine (ICE) and a Fuel Cell (FC). Furthermore, a Battery Electric Vehicle (BEV) is considered for the same application. The global warming potential of these powertrains is assessed in comparison to both conventional and hybrid diesel over a typical urban mission profile and in a wide range of external ambient conditions. Given that cabin and battery conditioning significantly influence energy consumption, their impact varies considerably between powertrain options. A sensitivity analysis of the BEV battery size is conducted, considering the effect of battery preconditioning strategies as well. Furthermore, to evaluate the potential of hydrogen and electricity in achieving cleaner public mobility throughout Europe, this study examines the effect of different grid carbon intensities on overall emissions, based also on a seasonal variability and future projections. Finally, the present study demonstrates the strong dependence of the carbon footprint of various technologies on both current and future scenarios, identifying a range of boundary conditions suitable for each analysed powertrain option. Full article

Model predictive control (MPC) is a commonly used online strategy for maximizing economic benefits in smart homes that integrate photovoltaic (PV) panels, electric vehicles (EVs), and battery energy storage systems (BESSs). However, prediction errors associated with PV power and load demand can lead to economic losses. Scenario-based MPC can mitigate the impact of prediction errors by computing the expected objective value of multiple stochastic scenarios. However, reducing the number of scenarios is often necessary to lower the computation burden, which in turn causes some economic loss. To achieve online operation and maximize economic benefits, this paper proposes utilizing the consensus alternating direction method of multipliers (C-ADMM) algorithm to quickly calculate the scenario-based MPC problem without reducing stochastic scenarios. First, the system layout and relevant component models of smart homes are established. Then, the stochastic scenarios of net load prediction error are generated through Monte Carlo simulation. A consensus constraint is designed about the first control action in different scenarios to decompose the scenario-based MPC problem into multiple sub-problems. This allows the original large-scale problem to be quickly solved by C-ADMM via parallel computing. The relevant results verify that increasing the number of stochastic scenarios leads to more economic benefits. Furthermore, compared with traditional MPC with or without prediction error, the results demonstrate that scenario-based MPC can effectively address the economic impact of prediction error. Full article