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Search Results (141)

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Keywords = bio-oil upgrading

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17 pages, 1986 KB  
Article
Catalytic Upgrading of Microalgae-Based Bio-Oils for Sustainable Jet Fuel Production
by Bruna Thomazinho França, Filipe Paradela, Marta Martins, Ana Luísa Fernando, Alberto Reis and Paula Costa
Clean Technol. 2026, 8(2), 34; https://doi.org/10.3390/cleantechnol8020034 - 5 Mar 2026
Viewed by 613
Abstract
The transition to sustainable energy systems has intensified the search for renewable alternatives to reduce greenhouse gas emissions and reliance on fossil fuels. In this context, microalgae have emerged as a promising third-generation feedstock for biofuel production due to their rapid development, high [...] Read more.
The transition to sustainable energy systems has intensified the search for renewable alternatives to reduce greenhouse gas emissions and reliance on fossil fuels. In this context, microalgae have emerged as a promising third-generation feedstock for biofuel production due to their rapid development, high lipid content, and ability to grow in wastewater without competing with freshwater resources. In this study, the hydrotreatment of biocrudes derived from C. vulgaris, T. obliquus, and a mixed microalgal culture cultivated in domestic wastewater is investigated. Catalytic upgrading was applied using sulphided CoMo/Al2O3 (sCoMo) and Pt/Al2O3 catalysts. The results demonstrated that catalytic upgrading enhanced the upgraded bio-oils’ quality compared to non-catalysed reactions, confirming the crucial role of catalysts in improving bio-oil properties. Compared with the Pt catalyst, sCoMo produced higher yields of upgraded bio-oil, greater enrichment in carbon and hydrogen, and higher heating value (HHV), while effectively enhancing nitrogen and oxygen removal. However, when compared with the non-sulphided CoMo, the sulphiding treatment did not significantly improve denitrogenation and treated oil yields. The highest fraction of components within the jet fuel boiling range (37.7%) was obtained using a Pt catalyst, while the non-catalysed process yielded the lowest (26.6%). In this sense, catalytic upgrading of microalgae-based biocrude represents an important step towards the production of advanced and environmentally sustainable fuels. Full article
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15 pages, 1675 KB  
Article
Pyrolysis of Cellulose with Gallium/HZSM-5 Catalysts via Py/GC-MS
by Hessam Jahangiri, Kamran Keynejad, Mukesh Goel, Khaled Alrashidi, Ali Mubarak Al-Qahtani and Omid Doustdar
Environments 2026, 13(2), 113; https://doi.org/10.3390/environments13020113 - 17 Feb 2026
Viewed by 961
Abstract
Cellulose has received significant attention, given its high demand for the transition to sustainable fuels and renewable energy, addressing the environmental challenges of fossil fuels. Fast pyrolysis is a process that can transform cellulose into bio-oil. Although the bio-oils produced contain considerable amounts [...] Read more.
Cellulose has received significant attention, given its high demand for the transition to sustainable fuels and renewable energy, addressing the environmental challenges of fossil fuels. Fast pyrolysis is a process that can transform cellulose into bio-oil. Although the bio-oils produced contain considerable amounts of oxygen and water, they are highly corrosive and highly viscous, which limits their utility as biofuels. Pyrolysis bio-oils require upgrading to remove oxygen and corrosive components, thereby enhancing their stability for use as biofuels and their environmental sustainability. This study investigates the catalytic pyrolysis of cellulose without a catalyst and with Ga/HZSM-5 catalysts with various gallium loadings (0.3, 3 and 9 wt%) and bulk Ga2O3 catalysts using pyrolysis/gas chromatography–mass spectrometry (Py/GC-MS). The catalytic influence of different gallium loadings on HZSM-5 in cellulose pyrolysis reactions is discussed using a range of characterisation techniques, including ICP, XRD, N2 porosimetry, DRIFTS, and TPRS. The main production of oxygenated compounds (furan, sugar, ketone and phenol) and hydrocarbon products, including total aromatic and monocyclic and polycyclic aromatics, as well as benzene, toluene, xylene (BTX) and naphthalene compounds, using a family of Ga-doped HZSM-5 catalysts for cellulose pyrolysis is investigated for making sustainable cellulose-derived fuel. Ga(3)/HZSM-5 formed the highest amount of aromatics, displaying that aromatic yield depends on the Brønsted-to-Lewis acid balance (2.3 ratio) and total acidity (1.03 mmol·g−1), rather than on gallium loading alone. Full article
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30 pages, 4522 KB  
Review
Research Progress and Prospects of Pyrolysis Oil from Corn Stover Lignin Extracted by Switchable Solvents
by Yuyang Zu, Jing Yu, Keda Wang, Liyuan Ma, Yuefeng Chang and Kelong Cao
Processes 2026, 14(3), 475; https://doi.org/10.3390/pr14030475 - 29 Jan 2026
Cited by 1 | Viewed by 558
Abstract
Amid global energy crises and environmental pollution, the valorization of renewable biomass resources like corn stover lignin is crucial. This review systematically examines the innovative application of switchable solvents (CO2-responsive, thermo-responsive, pH-responsive) for extracting lignin from corn stover and its subsequent [...] Read more.
Amid global energy crises and environmental pollution, the valorization of renewable biomass resources like corn stover lignin is crucial. This review systematically examines the innovative application of switchable solvents (CO2-responsive, thermo-responsive, pH-responsive) for extracting lignin from corn stover and its subsequent pyrolysis into bio-oil. We critically analyze the extraction mechanisms, key process parameters (e.g., solvent type, temperature, solid-to-liquid ratio), and their intricate effects on lignin yield and purity. Furthermore, we delve into the pyrolysis kinetics, product distribution influenced by conditions (temperature, atmosphere, catalysts), and comprehensive characterization of the resulting bio-oil. This review highlights the broad application prospects of pyrolysis oil in energy, chemical feedstocks, and niche markets, while frankly addressing current challenges: high costs, product quality issues, and technological immaturity. Finally, we propose future directions focusing on green solvent design, process intensification, multi-technique characterization protocols, and the imperative for integrated lifecycle and techno-economic assessments to guide sustainable industrialization. Full article
(This article belongs to the Section Chemical Processes and Systems)
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25 pages, 2186 KB  
Review
Bio-Oil from Phototrophic Microorganisms: Innovative Technologies and Strategies
by Kenzhegul Bolatkhan, Ardak B. Kakimova, Bolatkhan K. Zayadan, Akbota Kabayeva, Sandugash K. Sandybayeva, Aliyam A. Dauletova and Tatsuya Tomo
BioTech 2026, 15(1), 11; https://doi.org/10.3390/biotech15010011 - 26 Jan 2026
Viewed by 667
Abstract
The transition to low-carbon energy systems requires scalable and energy-efficient routes for producing liquid biofuels that are compatible with existing fuel infrastructures. This review focuses on bio-oil production from phototrophic microorganisms, highlighting their high biomass productivity, rapid growth, and inherent capacity for carbon [...] Read more.
The transition to low-carbon energy systems requires scalable and energy-efficient routes for producing liquid biofuels that are compatible with existing fuel infrastructures. This review focuses on bio-oil production from phototrophic microorganisms, highlighting their high biomass productivity, rapid growth, and inherent capacity for carbon dioxide fixation as key advantages over conventional biofuel feedstocks. Recent progress in thermochemical conversion technologies, particularly hydrothermal liquefaction (HTL) and fast pyrolysis, is critically assessed with respect to their suitability for wet and dry algal biomass, respectively. HTL enables direct processing of high-moisture biomass while avoiding energy-intensive drying, whereas fast pyrolysis offers high bio-oil yields from lipid-rich feedstocks. In parallel, catalytic upgrading strategies, including hydrodeoxygenation and related hydroprocessing routes, are discussed as essential steps for improving bio-oil stability, heating value, and fuel compatibility. Beyond conversion technologies, innovative biological and biotechnological strategies, such as strain optimization, stress induction, co-cultivation, and synthetic biology approaches, are examined for their role in tailoring biomass composition and enhancing bio-oil precursors. The integration of microalgal cultivation with wastewater utilization is briefly considered as a supporting strategy to reduce production costs and improve overall sustainability. Overall, this review emphasizes that the effective coupling of advanced thermochemical conversion with targeted biological optimization represents the most promising pathway for scalable bio-oil production from phototrophic microorganisms, positioning algal bio-oil as a viable contributor to future low-carbon energy systems. Full article
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29 pages, 5399 KB  
Review
A Review on Modified Montmorillonite-Based Catalysts for Biofuel and Recycled Carbon Fuel Production
by Ouahiba Madjeda Mecelti, Denys Grekov and Sary Awad
Molecules 2026, 31(2), 339; https://doi.org/10.3390/molecules31020339 - 19 Jan 2026
Cited by 1 | Viewed by 545
Abstract
The maritime transport sector’s reliance on fossil-based fuels remains a major contributor to global greenhouse gas emissions, underscoring the urgent need for sustainable alternatives such as marine biofuels. Thermochemical pyrolysis of biomass and plastic waste represents a promising route for producing renewable and [...] Read more.
The maritime transport sector’s reliance on fossil-based fuels remains a major contributor to global greenhouse gas emissions, underscoring the urgent need for sustainable alternatives such as marine biofuels. Thermochemical pyrolysis of biomass and plastic waste represents a promising route for producing renewable and recycled marine fuel feedstocks. This review provides an integrated analysis of the full production and upgrading chain, encompassing pyrolysis of lignocellulosic biomass and polymer-derived resources, catalytic upgrading, and qualitative evaluation of product distribution and yield trends. Particular emphasis is placed on montmorillonite-based catalysts as naturally abundant, low-cost, and environmentally benign alternatives to conventional zeolites. The review systematically examines the influence of key montmorillonite modification strategies, including acid activation, pillaring, and ion-exchanged, on acidity, textural properties, and catalytic performance in catalytic cracking and hydrodeoxygenation processes. The analysis shows that catalyst modification strongly governs the yield, selectivity, and reproducibility of biofuels. By adopting this integrated perspective, the review extends beyond existing works focused on isolated upgrading steps or zeolitic catalysts. Key research gaps are identified, particularly regarding long-term catalyst stability, deep deoxygenation of real bio-oils, and compliance with marine fuel standards. Full article
(This article belongs to the Collection Recycling of Biomass Resources: Biofuels and Biochemicals)
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20 pages, 8763 KB  
Article
Development of Cellulose Nanocrystal (CNC)-Reinforced PLA/PMMA Nanocomposite Coatings for Sustainable Paper-Based Packaging
by Milad Parhizgar, Mohammad Azadfallah, Alireza Kaboorani, Akbar Mastouri and Mariaenrica Frigione
Polymers 2026, 18(2), 175; https://doi.org/10.3390/polym18020175 - 8 Jan 2026
Cited by 1 | Viewed by 1545
Abstract
Driven by environmental concerns, the packaging industry is shifting toward high-performance and bio-based coating alternatives. In this research, poly(methylmethacrylate) (PMMA) and modified cellulose nanocrystal (m-CNC) were employed as reinforcing agents to develop sustainable poly (lactic acid)-based coatings for packaging applications. Various formulations, influenced [...] Read more.
Driven by environmental concerns, the packaging industry is shifting toward high-performance and bio-based coating alternatives. In this research, poly(methylmethacrylate) (PMMA) and modified cellulose nanocrystal (m-CNC) were employed as reinforcing agents to develop sustainable poly (lactic acid)-based coatings for packaging applications. Various formulations, influenced by polymer matrix blends and m-CNC loadings (1–5%), were prepared using solvent and applied as protective coating on cardboard paper substrates. The grammage of polymeric coatings (CG) on paper was also investigated using various wet film thicknesses (i.e., 150–250 μm). Accordingly, key parameters including water contact angle, thermal behavior, mechanical performances and barrier properties were systematically evaluated to assess the effectiveness of the developed nanocomposite coatings. As a result, nonylphenol ethoxylate surfactant-modified cellulose nanocrystals exhibited good dispersion and stable suspension in chloroform for one hour, improving compatibility and interaction of polymer–CNC fillers. The water vapor permeability (WVP) of PLA-coated papers was significantly reduced by blending PMMA and increasing the content of m-CNC nanofillers. Furthermore, CNC incorporation enhanced the oil resistance of PLA/PMMA-coated cardboard. Pronounced improvements in barrier properties were observed for paper substrates coated with dry coat weight or CG of ~20 g/m2 (corresponding to 250 μm wet film thickness). Coatings based on blended polymer—particularly those reinforced with nanofillers—markedly enhanced the hydrophobicity of the cardboard papers. SEM-microscopy confirmed the structural integrity and morphology of the nanocomposite coatings. Regarding mechanical properties, the upgraded nanocomposite copolymer (PLA-75%/PMMA-25%/m-CNC3%) exhibited the highest bending test and tensile strength, achieved on coated papers and free-standing polymeric films, respectively. Based on DSC analysis, the thermal characteristics of the PLA matrix were influenced to some extent by the presence of PMMA and m-CNC. Overall, PLA/PMMA blends with an optimal amount of CNC nanofillers offer promising sustainable coatings for the packaging applications. Full article
(This article belongs to the Special Issue Functional Polymeric Materials for Food Packaging Applications)
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28 pages, 1477 KB  
Review
Solar-Assisted Thermochemical Valorization of Agro-Waste to Biofuels: Performance Assessment and Artificial Intelligence Application Review
by Balakrishnan Varun Kumar, Sassi Rekik, Delmaria Richards and Helmut Yabar
Waste 2026, 4(1), 2; https://doi.org/10.3390/waste4010002 - 31 Dec 2025
Viewed by 970
Abstract
The rapid growth and seasonal availability of agricultural materials, such as straws, stalks, husks, shells, and processing wastes, present both a disposal challenge and an opportunity for renewable fuel production. Solar-assisted thermochemical conversion, such as solar-driven pyrolysis, gasification, and hydrothermal routes, provides a [...] Read more.
The rapid growth and seasonal availability of agricultural materials, such as straws, stalks, husks, shells, and processing wastes, present both a disposal challenge and an opportunity for renewable fuel production. Solar-assisted thermochemical conversion, such as solar-driven pyrolysis, gasification, and hydrothermal routes, provides a pathway to produce bio-oils, syngas, and upgraded chars with substantially reduced fossil energy inputs compared to conventional thermal systems. Recent experimental research and plant-level techno-economic studies suggest that integrating concentrated solar thermal (CSP) collectors, falling particle receivers, or solar microwave hybrid heating with thermochemical reactors can reduce fossil auxiliary energy demand and enhance life-cycle greenhouse gas (GHG) performance. The primary challenges are operational intermittency and the capital costs of solar collectors. Alongside, machine learning (ML) and AI tools (surrogate models, Bayesian optimization, physics-informed neural networks) are accelerating feedstock screening, process control, and multi-objective optimization, significantly reducing experimental burden and improving the predictability of yields and emissions. This review presents recent experimental, modeling, and techno-economic literature to propose a unified classification of feedstocks, solar-integration modes, and AI roles. It reveals urgent research needs for standardized AI-ready datasets, long-term field demonstrations with thermal storage (e.g., integrating PCM), hybrid physics-ML models for interpretability, and region-specific TEA/LCA frameworks, which are most strongly recommended. Data’s reporting metrics and a reproducible dataset template are provided to accelerate translation from laboratory research to farm-level deployment. Full article
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20 pages, 2707 KB  
Article
Pyrolysis of Green Coconut Husk Pellets: Process Conditions for the Integrated Production of Biochar, High-Quality Bio-Oil, and Hydrogen-Rich Gas
by Nayanna Shayra Silva Taveira, Daniel Silveira Serra, Morsyleide de Freitas Rosa, Rubens Sonsol Gondim, Mona Lisa Moura De Oliveira, Matheus de Oliveira Barros, Men de sá Moreira de Souza Filho, Adriano Lincoln Albuquerque Mattos, Selene Maia de Morais and Maria Cléa Brito Figuêredo
Biomass 2025, 5(4), 78; https://doi.org/10.3390/biomass5040078 - 3 Dec 2025
Viewed by 1531
Abstract
Green coconut husk is an abundant and underutilized agro-industrial residue in Brazil, contributing significantly to landfill overload. This study investigates the pyrolysis of pellets derived from this biomass as a technological alternative for its valorization, focusing on the integrated characterization of the three [...] Read more.
Green coconut husk is an abundant and underutilized agro-industrial residue in Brazil, contributing significantly to landfill overload. This study investigates the pyrolysis of pellets derived from this biomass as a technological alternative for its valorization, focusing on the integrated characterization of the three resulting products. Pellets were subjected to pyrolysis in a fixed-bed reactor under two distinct conditions: at 400 °C to maximize biochar production, and at 600 °C to enhance gas generation. The raw material and resulting solid, liquid, and gaseous fractions were characterized using physicochemical, thermal, morphological, and chromatographic analyses. Pyrolysis at 400 °C yielded biochar with high fixed carbon content (67.03%) and elevated heating value (27.80 MJ/kg), suitable for soil amendment and carbon sequestration. At 600 °C, the non-condensable gas exhibited a higher hydrogen concentration (35.84%) and an H2/CO ratio of 1.84, favorable for chemical synthesis applications. Notably, palletization resulted in a significant bio-oil and gas yield even under 400 °C. The bio-oil underwent chemical upgrading, which significantly increased the phenolic content and raised its heating value to 20.40 MJ/kg. Additionally, combustion tests revealed that the gas produced emitted lower levels of NOx compared to natural gas. Full article
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22 pages, 1099 KB  
Review
Synergistic Conversion and Catalytic Upgrading of Seaweed Biomass for Sustainable Bioenergy: Advances, Challenges, and Future Prospects
by Qing Xu, Shenwei Zhang and Shengxian Xian
Catalysts 2025, 15(11), 1008; https://doi.org/10.3390/catal15111008 - 24 Oct 2025
Cited by 1 | Viewed by 1935
Abstract
Seaweed holds significant promise as a renewable feedstock for bioenergy due to its rapid growth, carbon sequestration capacity, and non-competition with terrestrial agriculture. This review examines recent progress in multi-method synergies for optimized energy conversion from seaweed biomass. Physical pre-treatments (e.g., drying, milling, [...] Read more.
Seaweed holds significant promise as a renewable feedstock for bioenergy due to its rapid growth, carbon sequestration capacity, and non-competition with terrestrial agriculture. This review examines recent progress in multi-method synergies for optimized energy conversion from seaweed biomass. Physical pre-treatments (e.g., drying, milling, ultrasound, microwave) enhance substrate accessibility but face energy intensity constraints. Chemical processes (acid/alkali, solvent extraction, catalysis) improve lipid/sugar recovery and bio-oil yields, especially via hydrodeoxygenation (HDO) and catalytic cracking over tailored catalysts (e.g., ZSM-5), though cost and byproduct management remain challenges. Biological methods (enzymatic hydrolysis, fermentation) enable eco-friendly valorization but suffer from scalability and enzymatic cost limitations. Critically, integrated approaches—such as microwave-solvent systems or hybrid thermochemical-biological cascades—demonstrate superior efficiency over singular techniques. Upgrading pathways for liquid bio-oil (e.g., HDO, catalytic pyrolysis) show considerable potential for drop-in fuel production, while solid-phase biochar and biogas offer carbon sequestration and circular economy benefits. Future priorities include developing low-cost catalysts, optimizing process economics, and scaling synergies like hydrothermal liquefaction coupled with catalytic upgrading to advance sustainable seaweed biorefineries. Full article
(This article belongs to the Topic Advanced Bioenergy and Biofuel Technologies)
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14 pages, 650 KB  
Article
Hydrothermal Upgrading of Industrial Hemp Waste: Effect of Cultivars and Fibre Sheath Presence on Bio-Oil Yield
by Jiří Hájek, Vladimir Hönig, Nikita Šarkov, Jakub Frątczak, Ivana Hradecká, Jan Jenčík, Jose Miguel Hidalgo Herrador and Tomáš Herink
Catalysts 2025, 15(10), 917; https://doi.org/10.3390/catal15100917 - 24 Sep 2025
Cited by 1 | Viewed by 862
Abstract
Industrial hemp is an abundant agricultural residue with potential for sustainable fuel production. In this work, stalks of two hemp cultivars (Futura-75 and Fedora-17), considered either before or after fibre extraction (with and without fibre sheath), were processed by hydrothermal upgrading (HTU) to [...] Read more.
Industrial hemp is an abundant agricultural residue with potential for sustainable fuel production. In this work, stalks of two hemp cultivars (Futura-75 and Fedora-17), considered either before or after fibre extraction (with and without fibre sheath), were processed by hydrothermal upgrading (HTU) to obtain bio-oil. A total of twelve autoclave reactions were conducted using 10 g of biomass and 2–4 g of potassium carbonate as a catalyst. The resulting bio-oils exhibited significantly reduced oxygen content (26–36%) compared to the raw feedstock (47%) and achieved higher heating values of 25.9–32.1 MJ/kg versus 17.7–17.9 MJ/kg for the untreated biomass. Fractionation analysis revealed that the main products were high-boiling (>360 °C) and diesel-range fractions, while overall yields ranged from 21.3% to 32.8%. The highest yield was obtained from Fedora-17 with the fibre sheath and 2 g of catalyst. Overall, the study highlights the potential of hemp waste as a renewable feedstock for liquid fuel production and demonstrates how fibre content and cultivar type influence both yield and product quality. Full article
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31 pages, 2318 KB  
Review
A Review of Biomass Pyrolysis for Production of Fuels: Chemistry, Processing, and Techno-Economic Analysis
by Elahe Parvari, Devinder Mahajan and Elizabeth L. Hewitt
Biomass 2025, 5(3), 54; https://doi.org/10.3390/biomass5030054 - 9 Sep 2025
Cited by 16 | Viewed by 10906
Abstract
Biomass pyrolysis is a thermochemical process that breaks down organic matter in the absence of oxygen, offering a sustainable route for converting biomass into bio-oil, biochar, and syngas. This review provides a comprehensive overview of pyrolysis, focusing on its fundamental principles, modes, and [...] Read more.
Biomass pyrolysis is a thermochemical process that breaks down organic matter in the absence of oxygen, offering a sustainable route for converting biomass into bio-oil, biochar, and syngas. This review provides a comprehensive overview of pyrolysis, focusing on its fundamental principles, modes, and its applications across different industries. It covers major pyrolysis types and explores the reactors used in these processes and how key parameters, such as temperature, heating rate, and residence time, impact the distribution and quality of pyrolysis products. Special attention is given to bio-oil upgrading methods, including catalytic and non-catalytic processes, and how they affect fuel quality. The study also presents techno-economic assessments of various pathways, identifying cost-effective configurations like pyrolysis combined with hydrotreatment and heat integration. Despite encouraging advancements, scaling up bio-oil technologies continues to face significant challenges, primarily due to cost competitiveness and variability in feedstock supply. This review emphasizes the critical need for continued innovation in reactor design, catalyst efficiency, and integrated process optimization, alongside supportive policy frameworks and strategic investments to accelerate commercial deployment. Finally, this review aims to help researchers, engineers, and policymakers work together to advance pyrolysis technology as a practical solution for producing low-carbon fuels and chemicals. Full article
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24 pages, 6684 KB  
Article
Solvolysis and Mild Hydrogenolysis of Lignin Pyrolysis Bio-Oils for Bunker Fuel Blends
by Antigoni G. Margellou, Fanny Langschwager, Christina P. Pappa, Ana C. C. Araujo, Axel Funke and Konstantinos S. Triantafyllidis
Energies 2025, 18(14), 3683; https://doi.org/10.3390/en18143683 - 12 Jul 2025
Viewed by 1417
Abstract
The projected depletion of fossil resources has initiated research on new and sustainable fuels which can be utilized in combination with conventional fuels. Lignocellulosic biomass, and more specifically lignin, can be depolymerized towards phenolic and aromatic bio-oils which can be converted downstream into [...] Read more.
The projected depletion of fossil resources has initiated research on new and sustainable fuels which can be utilized in combination with conventional fuels. Lignocellulosic biomass, and more specifically lignin, can be depolymerized towards phenolic and aromatic bio-oils which can be converted downstream into bunker fuel blending components. Within this study, solvolysis under critical ethanol conditions and mild catalytic hydrotreatment were applied to heavy fractions of lignin pyrolysis bio-oils with the aim of recovering bio-oils with improved properties, such as a lower viscosity, that would allow their use as bunker fuel blending components. The mild reaction conditions, i.e., low temperature (250 °C), short reaction time (1 h) and low hydrogen pressure (30–50 bar), led to up 65 wt.% recovery of upgraded bio-oil, which exhibited a high carbon content (63–73 wt.%), similar to that of the parent bio-oil (68.9 wt.%), but a lower oxygen content and viscosity, which decreased from ~298,000 cP in the parent lignin pyrolysis oil to 526 cP in the hydrotreated oil, with a 10%Ni/Beta catalyst in methanol, and which was also sulfur-free. These properties permit the potential utilization of the oils as blending components in conventional bunker fuels. Full article
(This article belongs to the Special Issue New Challenges in Lignocellulosic Biomass Conversion)
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28 pages, 6777 KB  
Article
Upgrading/Deacidification of Biofuels (Gasoline, Kerosene, and Diesel-like Hydrocarbons) by Adsorption Using Activated Red-Mud-Based Adsorbents
by Nélio Teixeira Machado, Karen Marcela Barros da Costa, Silvio Alex Pereira da Mota, Luiz Eduardo Pizarro Borges and Andréia de Andrade Mancio da Mota
Energies 2025, 18(13), 3250; https://doi.org/10.3390/en18133250 - 21 Jun 2025
Viewed by 841
Abstract
This study explored the adsorption of carboxylic acids, especially free fatty acids (FFAs), present in biofuel (distilled fractions of bio-oil such as gasoline-like hydrocarbons, kerosene-like hydrocarbons, and diesel-like hydrocarbons) using red-mud-based adsorbents. The red mud was thermally activated at 40 °C and 600 [...] Read more.
This study explored the adsorption of carboxylic acids, especially free fatty acids (FFAs), present in biofuel (distilled fractions of bio-oil such as gasoline-like hydrocarbons, kerosene-like hydrocarbons, and diesel-like hydrocarbons) using red-mud-based adsorbents. The red mud was thermally activated at 40 °C and 600 °C and chemically activated with 0.25M, 1M, and 2M HCl. Analytical techniques were used to characterize the adsorbents’ properties. At the same time, the study examined factors like feed type, adsorbents, FFA contents, adsorbent percentage, activation temperature, acid solution concentration, and contact time to assess adsorption efficiency. The characterization results indicated that chemical activation with 0.25M HCl significantly increased the surface area to 84.3290 m2/g, surpassing that of the thermally activated samples (35.2450 m2/g at 400 °C). Adsorption experiments demonstrated that all chemically activated samples, with 5% adsorbent, adsorbed over 2000 mg of FFAs per gram of adsorbent, with CARM-1M HCl achieving 100% removal of acids from gasoline-like hydrocarbons. Kinetic modeling showed that the pseudo-second-order model best represented the adsorption data, as evidenced by high R2 values and close agreement between the experimental and calculated qe values. Therefore, adsorption with chemically activated red mud efficiently deacidifies biofuels, providing a cost-effective and promising approach for their upgrading. Full article
(This article belongs to the Special Issue Advances in Bioenergy and Waste-to-Energy Technologies)
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17 pages, 1924 KB  
Article
Conversion of Furfural as a Bio-Oil Model Compound over Calcium-Based Materials as Sacrificial Low-Cost Catalysts for Bio-Oil Upgrading
by Moritz Böhme, Peter A. Jensen, Martin Høj, Brian B. Hansen, Magnus Z. Stummann and Anker D. Jensen
Catalysts 2025, 15(6), 554; https://doi.org/10.3390/catal15060554 - 3 Jun 2025
Cited by 4 | Viewed by 1506
Abstract
The stabilization and upgrading of biomass and waste-derived pyrolysis oils requires development of reliable, active and low-cost upgrading catalysts. Basic natural materials can act as such catalysts and convert reactive oxygenates present in biomass pyrolysis oils. The conversion of furfural as a model [...] Read more.
The stabilization and upgrading of biomass and waste-derived pyrolysis oils requires development of reliable, active and low-cost upgrading catalysts. Basic natural materials can act as such catalysts and convert reactive oxygenates present in biomass pyrolysis oils. The conversion of furfural as a model compound has been conducted in an autoclave reactor at 200 °C to 300 °C using different calcium-based materials. CaCO3, Ca(OH)2, CaO, cement raw meal (CRM) and calcined cement raw meal (cCRM) were screened for their catalytic activity and characterized using X-ray powder diffraction (XRD) and X-ray fluorescence (XRF), nitrogen physisorption, carbon dioxide temperature programmed desorption (CO2-TPD) and thermogravimetric analysis (TGA). CaCO3 and CRM had low basicity and showed no catalytic activity at 200 to 300 °C. Notably, 90% conversion of furfural was achieved at 200 °C using Ca(OH)2 with products being mostly furfural di- and trimers. For the basic CaO and cCRM, a temperature of 250 °C or above caused rapid polymerization of furfural. The proposed mechanism follows the Cannizzaro reaction of furfural, catalyzed by basic sites, polymerization of furfuryl alcohol, decarboxylation of furoic acid and decarbonylation of furfural, releasing CO, CO2 and H2O. Calcined cement raw meal showed the most promise for application as low-cost, sacrificial, basic catalyst. Full article
(This article belongs to the Topic Advanced Bioenergy and Biofuel Technologies)
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14 pages, 3084 KB  
Article
Catalytic Hydrodeoxygenation of Pyrolysis Volatiles from Pine Nut Shell over Ni-V Bimetallic Catalysts Supported on Zeolites
by Yujian Wu, Xiwei Xu, Xudong Fan, Yan Sun, Ren Tu, Enchen Jiang, Qing Xu and Chunbao Charles Xu
Catalysts 2025, 15(5), 498; https://doi.org/10.3390/catal15050498 - 20 May 2025
Cited by 1 | Viewed by 1206
Abstract
Bio-oil is a potential source for the production of alternative fuels and chemicals. In this work, Ni-V bimetallic zeolite catalysts were synthesized and evaluated in in situ catalytic hydrodeoxygenation (HDO) of pyrolysis volatiles of pine nut shell for upgraded bio-oil products. The pH [...] Read more.
Bio-oil is a potential source for the production of alternative fuels and chemicals. In this work, Ni-V bimetallic zeolite catalysts were synthesized and evaluated in in situ catalytic hydrodeoxygenation (HDO) of pyrolysis volatiles of pine nut shell for upgraded bio-oil products. The pH and lower heating value (LHV) of the upgraded bio-oil products were improved by in situ catalytic HDO, while the moisture content and density of the oil decreased. The O/C ratio of the upgraded bio-oil products decreased significantly, and the oxygenated compounds in the pyrolysis volatiles were converted efficiently via deoxygenation over Ni-V zeolite catalysts. The highest HDO activity was obtained with NiV/MesoY, where the obtained bio-oil had the lowest O/C atomic ratio (0.27), a higher LHV (27.03 MJ/kg) and the highest selectivity (19.6%) towards target arenes. Owing to the more appropriate pore size distribution and better dispersion of metal active sites, NiV/MesoY enhanced the transformation of reacting intermediates, obtaining the dominant products of phenols and arenes. A higher HDO temperature improved the catalytic activity of pyrolysis volatiles to form more deoxygenated arenes. Higher Ni loading could generate more metal active sites, thus promoting the catalyst’s HDO activity for pyrolysis volatiles. This study contributes to the development of cost-efficient and eco-friendly HDO catalysts, which are required for producing high-quality biofuel products. Full article
(This article belongs to the Topic Advanced Bioenergy and Biofuel Technologies)
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