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13 pages, 1798 KB  
Article
Direct Synthesis of Single-Crystalline Bilayer Graphene on Dielectric Substrate
by Zuoquan Tan, Xianqin Xing, Yimei Fang, Le Huang, Shunqing Wu, Zhiyong Zhang, Le Wang, Xiangping Chen and Shanshan Chen
Nanomaterials 2025, 15(21), 1629; https://doi.org/10.3390/nano15211629 - 25 Oct 2025
Viewed by 336
Abstract
Direct growth of high-quality, Bernal-stacked bilayer graphene (BLG) on dielectric substrates is crucial for electronic and optoelectronic devices, yet it remains hindered by poor film quality, uncontrollable thickness, and high-density grain boundaries. In this work, a facile, catalyst-assisted method to grow high-quality, single-crystalline [...] Read more.
Direct growth of high-quality, Bernal-stacked bilayer graphene (BLG) on dielectric substrates is crucial for electronic and optoelectronic devices, yet it remains hindered by poor film quality, uncontrollable thickness, and high-density grain boundaries. In this work, a facile, catalyst-assisted method to grow high-quality, single-crystalline BLG directly on dielectric substrates (SiO2/Si, sapphire, and quartz) was demonstrated. A single-crystal monolayer graphene template was first employed as a seed layer to facilitate the homoepitaxial synthesis of single-crystalline BLG directly on insulating substrates. Nanostructure Cu powders were used as the remote catalysis to provide long-lasting catalytic activity during the graphene growth. Transmission electron microscopy confirms the single-crystalline nature of the resulting BLG domains, which validates the superiority of the homoepitaxial growth technique. Raman spectroscopy and electrical measurement results indicate that the quality of the as-grown BLG is comparable to that on metal substrate surfaces. Field-effect transistors fabricated directly on the as-grown BLG/SiO2/Si showed a room temperature carrier mobility as high as 2297 ± 3 cm2 V−1 s−1, which is comparable to BLG grown on Cu and much higher than that reported on in-sulators. Full article
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18 pages, 9390 KB  
Article
Effects of TaN Cap Layer on the Tribological and Antibacterial Properties of TaN-(Ag,Cu) Nanocomposite Thin Films
by Jang Hsing Hsieh, Anwesha Dey, Chuan Li and You Jen Cho
Coatings 2025, 15(10), 1175; https://doi.org/10.3390/coatings15101175 - 8 Oct 2025
Viewed by 311
Abstract
Reactive co-sputtering was applied to deposit TaN-(Ag,Cu) nanocomposite films on Si and tool steels. Prior to post-deposition annealing, the films were deposited with TaN cap (diffusion barrier) layers in various thicknesses in order to slow down the nucleation and growth of emerging Ag [...] Read more.
Reactive co-sputtering was applied to deposit TaN-(Ag,Cu) nanocomposite films on Si and tool steels. Prior to post-deposition annealing, the films were deposited with TaN cap (diffusion barrier) layers in various thicknesses in order to slow down the nucleation and growth of emerging Ag and Cu particles. The thickness of the cap layers was set at 5, 10, 20, or 50 nm. The films were then annealed using Rapid Thermal Annealing (RTA) at 400 °C to induce the nucleation and growth of Ag and Cu nanoparticles. These films’ surface morphologies and structures were examined. The samples were tested for their anti-wear and antibacterial behaviors against Gram-positive S. aureus and Gram-negative E. coli, with a variation in cap layer thickness. It is found that, through the application of TaN cap layers, the out-diffusion of Ag and Cu atoms may be slowed down. The surface concentrations of Ag and Cu might decrease from 35 at.% and 17 at.% to 18 at.% and 6 at.%, respectively, when the cap layer thickness increases to 50 nm (after being annealed for 12 min). The diffusion mechanism is proposed to explain the formation of nanoparticles on the surface through boundary diffusion. Antibacterial behaviors against both bacteria, as well as tribological properties, could still be effective but become less significant with an increase in the cap layer thickness. The antibacterial efficiency after 3 h testing decreased from 99% to 5% and 8% against E. coli and S. aureus, respectively. At 12 h, all the samples reached >99% antibacterial efficiency, despite the variation in cap thickness. For sliding wear, the wear rate was doubled when the cap thickness increased to 50 nm (when the normal load was 1 N). On the other hand, the difference was minor when the normal load was changed to 5 N. The sliding lifetime of the samples was studied using a tribometer. The total lifetime may increase with an increase in the cap thickness. The wear is found to be due to the oxidation of Ag and Cu nanoparticles, which results in the loss of low coefficient behaviors. Full article
(This article belongs to the Special Issue Advanced Thin Film Fabrication by Sputtering)
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20 pages, 4517 KB  
Article
An Investigation of the Laminar–Turbulent Transition Mechanisms of Low-Pressure Turbine Boundary Layers with Linear Stability Theories
by Alice Fischer and Frank Eulitz
Int. J. Turbomach. Propuls. Power 2025, 10(4), 33; https://doi.org/10.3390/ijtpp10040033 - 2 Oct 2025
Viewed by 654
Abstract
Stability theory offers a practical method on parametric studies that encompass scales in the boundary layer typically not captured in Large Eddy (LES) or Reynolds-Averaged Navier–Stokes (RANS) simulations. We investigated the transition modes of a Low-Pressure Turbine (LPT) with Linear Stability Theory (LST) [...] Read more.
Stability theory offers a practical method on parametric studies that encompass scales in the boundary layer typically not captured in Large Eddy (LES) or Reynolds-Averaged Navier–Stokes (RANS) simulations. We investigated the transition modes of a Low-Pressure Turbine (LPT) with Linear Stability Theory (LST) and Linear Parabolized Stability Equations (LPSEs) over a wider parametric space. A parametric study was done to examine the wall-shear stress, shape factor, momentum thickness, as well as the growth rate and N-factor envelope. Additionally, the methodology was applied to active control techniques like suction and blowing. The results are consistent with the expected physical behavior and initial observations, while also offering a quantitative description of trends in frequencies, amplitude growth, and wavelengths. This confirms the suitability of the two stability theories, laying the base for their future validation to ensure accuracy and reliability. Full article
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18 pages, 5193 KB  
Article
Destruction Mechanism of Laser Melted Layers of AISI 321 Austenitic Stainless Steel After Electrochemical Corrosion in Ringer’s Solution
by Tsanka Dikova and Natalina Panova
Processes 2025, 13(10), 3116; https://doi.org/10.3390/pr13103116 - 29 Sep 2025
Viewed by 335
Abstract
The aim of the present study is to investigate the mechanism behind corrosion destruction in laser-melted layers (LMLs) of AISI 321 austenitic stainless steel after electrochemical corrosion in Ringer’s solution. Surface morphology, microstructure, chemical composition, grain sizes, and orientation are studied using OM, [...] Read more.
The aim of the present study is to investigate the mechanism behind corrosion destruction in laser-melted layers (LMLs) of AISI 321 austenitic stainless steel after electrochemical corrosion in Ringer’s solution. Surface morphology, microstructure, chemical composition, grain sizes, and orientation are studied using OM, SEM, EDS, and EBSD. It was confirmed that (1) the main mechanism behind corrosion destruction is identical between untreated and laser-melted steel, i.e., the selective destruction of the lower corrosion resistance phase (δ-ferrite) in the form of pits, and (2) the morphology and size of corrosion pits are different, as determined via δ-ferrite morphology, with narrow deep pits of uneven shape observed on the surface of wrought steel and rounded shallower pits seen in LML. The following mechanism is proposed with regard to corrosion destruction in LML: (1) the initial destruction of δ-ferrite; (2) the formation of an austenitic dendrite network; (3) the mechanical fracture of austenitic dendrites and pit formation; and (4) the growth of pits inside the grain. The following relationship between corrosion pit development and dendrite orientation in the LML is observed: (1) In the melted zone, with dendrite axes perpendicular to or inclined toward the surface, the corrosion pit grows within the grain. (2) At the melted zone/base metal (MZ/BM) boundary, with dendrite axes parallel to the surface, the corrosion pit develops in the heat-affected zone, along the MZ/BM boundary. Full article
(This article belongs to the Special Issue Corrosion Processes of Metals: Mechanisms and Protection Methods)
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24 pages, 12807 KB  
Article
Oriented-Attachment-Driven Heteroepitaxial Growth During Early Coalescence of Single-Crystal Diamond on Iridium: A Combined Multiscale Simulation and Experimental Validation
by Yang Wang, Junhao Chen, Zhe Li, Shilin Yang and Jiaqi Zhu
Crystals 2025, 15(9), 803; https://doi.org/10.3390/cryst15090803 - 12 Sep 2025
Viewed by 733
Abstract
The scalable synthesis of high-quality single-crystal diamond films remains pivotal for next-generation extreme-performance devices. Iridium substrates offer exceptional promise for heteroepitaxy, yet early-stage growth mechanisms limiting crystal quality are poorly understood. An integrated multiscale investigation combining first-principles DFT calculations, molecular dynamics simulations, and [...] Read more.
The scalable synthesis of high-quality single-crystal diamond films remains pivotal for next-generation extreme-performance devices. Iridium substrates offer exceptional promise for heteroepitaxy, yet early-stage growth mechanisms limiting crystal quality are poorly understood. An integrated multiscale investigation combining first-principles DFT calculations, molecular dynamics simulations, and experimental validation is presented to resolve the oriented attachment process governing diamond growth on Ir(100). Robust interfacial bonding at the interface and optimal carbon coverage are revealed to provide thermodynamic driving forces for primary nucleation. A critical angular tolerance enabling defect-free coalescence through crystallographic realignment is identified by molecular dynamics. Concurrent nucleation growth pathways are experimentally confirmed through SEM, AFM, and Raman spectroscopy, where nascent crystallites undergo spontaneous orientational registry to form continuous epitaxial domains. Grain boundary annihilation is observed upon lattice rotation aligning adjacent grains below the critical angle. Crucially, intrinsic atomic steps are generated on the resultant coalesced layer, eliminating conventional etching requirements for homoepitaxial thickening. This work advances fundamental understanding of single-crystal diamond growth mechanisms, facilitating enhanced quality control for semiconductor device manufacturing and quantum applications. Full article
(This article belongs to the Section Inorganic Crystalline Materials)
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17 pages, 10829 KB  
Article
Vertical Profiling of PM1 and PM2.5 Dynamics: UAV-Based Observations in Seasonal Urban Atmosphere
by Zhen Zhao, Yuting Pang, Bing Qi, Chi Zhang, Ming Yang and Xuezhu Ye
Atmosphere 2025, 16(8), 968; https://doi.org/10.3390/atmos16080968 - 15 Aug 2025
Cited by 1 | Viewed by 3452
Abstract
Urban particulate matter (PM) pollution critically impacts public health and climate. However, traditional ground-based monitoring fails to resolve vertical PM distribution, limiting understanding of transport and stratification-coupled mechanisms. Vertical profiles collected by an unmanned aerial vehicle (UAV) over Hangzhou, a core megacity in [...] Read more.
Urban particulate matter (PM) pollution critically impacts public health and climate. However, traditional ground-based monitoring fails to resolve vertical PM distribution, limiting understanding of transport and stratification-coupled mechanisms. Vertical profiles collected by an unmanned aerial vehicle (UAV) over Hangzhou, a core megacity in China’s Yangtze River Delta, reveal the spatiotemporal heterogeneity and multi-scale drivers of regional PM pollution during two intensive ten-day campaigns capturing peak pollution scenarios (winter: 17–26 January 2019; summer: 21–30 August 2019). Results show stark seasonal differences: winter PM1 and PM2.5 averages were 2.6- and 2.7-fold higher (p < 0.0001) than summer. Diurnal patterns were bimodal in winter and unimodal (single valley) in summer. Vertically consistent PM1 and PM2.5 distributions featured sharp morning (08:00) concentration increases within specific layers (winter: 250–325 m; summer: 350–425 m). Analysis demonstrates multi-scale coupling of synoptic systems, boundary layer processes, and vertical wind structure governing pollution. Key mechanisms include a winter “Transport-Accumulation-Reactivation” cycle driven by cold air, and summer typhoon circulation influences. We identify hygroscopic growth triggered by inversion-high humidity coupling and sea-breeze-driven secondary aerosol formation. Leveraging UAV-based vertical profiling over Hangzhou, this study pioneers a three-dimensional dissection of layer-coupled PM dynamics in the Yangtze River Delta, offering a scalable paradigm for aerial–ground networks to achieve precision stratified control strategies in megacities. Full article
(This article belongs to the Special Issue Air Pollution in China (4th Edition))
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25 pages, 5956 KB  
Article
Research on Crop Classification Using U-Net Integrated with Multimodal Remote Sensing Temporal Features
by Zhihui Zhu, Yuling Chen, Chengzhuo Lu, Minglong Yang, Yonghua Xia, Dewu Huang and Jie Lv
Sensors 2025, 25(16), 5005; https://doi.org/10.3390/s25165005 - 13 Aug 2025
Cited by 1 | Viewed by 773
Abstract
Crop classification plays a vital role in acquiring the spatial distribution of agricultural crops, enhancing agricultural management efficiency, and ensuring food security. With the continuous advancement of remote sensing technologies, achieving efficient and accurate crop classification using remote sensing imagery has become a [...] Read more.
Crop classification plays a vital role in acquiring the spatial distribution of agricultural crops, enhancing agricultural management efficiency, and ensuring food security. With the continuous advancement of remote sensing technologies, achieving efficient and accurate crop classification using remote sensing imagery has become a prominent research focus. Conventional approaches largely rely on empirical rules or single-feature selection (e.g., NDVI or VV) for temporal feature extraction, lacking systematic optimization of multimodal feature combinations from optical and radar data. To address this limitation, this study proposes a crop classification method based on feature-level fusion of multimodal remote sensing data, integrating the complementary advantages of optical and SAR imagery to overcome the temporal and spatial representation constraints of single-sensor observations. The study was conducted in Story County, Iowa, USA, focusing on the growth cycles of corn and soybean. Eight vegetation indices (including NDVI and NDRE) and five polarimetric features (VV and VH) were constructed and analyzed. Using a random forest algorithm to assess feature importance, NDVI+NDRE and VV+VH were identified as the optimal feature combinations. Subsequently, 16 scenes of optical imagery (Sentinel-2) and 30 scenes of radar imagery (Sentinel-1) were fused at the feature level to generate a multimodal temporal feature image with 46 channels. Using Cropland Data Layer (CDL) samples as reference data, a U-Net deep neural network was employed for refined crop classification and compared with single-modal results. Experimental results demonstrated that the fusion model outperforms single-modal approaches in classification accuracy, boundary delineation, and consistency, achieving training, validation, and test accuracies of 95.83%, 91.99%, and 90.81% respectively. Furthermore, consistent improvements were observed across evaluation metrics, including F1-score, precision, and recall. Full article
(This article belongs to the Section Smart Agriculture)
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19 pages, 4608 KB  
Article
Experimental Study on the Influence of Groove-Flap and Concave Cavity on the Output Characteristics of Vertical Axis Wind Turbine
by Jiale Xue, Yongyan Chen, Li Song, Yifan Xing, Baiqiang Wang and Yansong Sun
Fluids 2025, 10(8), 208; https://doi.org/10.3390/fluids10080208 - 8 Aug 2025
Cited by 1 | Viewed by 440
Abstract
To address the low wind energy utilization efficiency of vertical axis wind turbines (VAWTs) and enhance their engineering applicability, cavity and groove-flap structures were incorporated into turbine blades. Numerical simulations were performed to optimize these configurations, followed by wind tunnel experiments investigating output [...] Read more.
To address the low wind energy utilization efficiency of vertical axis wind turbines (VAWTs) and enhance their engineering applicability, cavity and groove-flap structures were incorporated into turbine blades. Numerical simulations were performed to optimize these configurations, followed by wind tunnel experiments investigating output power variations of three VAWT types under different wind speeds at installation angles of 0°, 2°, 4°, and 6°. The Omega criterion was employed to comparatively analyze vortex evolution patterns at the leading and trailing edges for installation angles of 0°, 3°, and 5°. Experimental results demonstrated nonlinear growth in output power with increasing wind speed and rotational velocity, with groove-flap VAWTs exhibiting superior performance. The optimal installation angle was identified within 2.5–3.5°, where appropriate angles reduced adverse pressure gradients, delayed boundary layer separation, and mitigated vortex shedding effects. Excessive angles induced vortex accumulation and wake disturbances, compromising flow field stability. This study provides critical insights for optimizing VAWT aerodynamic performance through structural modifications and installation angle adjustments. Full article
(This article belongs to the Special Issue Vortex Definition and Identification)
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25 pages, 7708 KB  
Review
A Review of Heat Transfer and Numerical Modeling for Scrap Melting in Steelmaking Converters
by Mohammed B. A. Hassan, Florian Charruault, Bapin Rout, Frank N. H. Schrama, Johannes A. M. Kuipers and Yongxiang Yang
Metals 2025, 15(8), 866; https://doi.org/10.3390/met15080866 - 1 Aug 2025
Viewed by 1095
Abstract
Steel is an important product in many engineering sectors; however, steelmaking remains one of the largest CO2 emitters. Therefore, new governmental policies drive the steelmaking industry toward a cleaner and more sustainable operation such as the gas-based direct reduction–electric arc furnace process. [...] Read more.
Steel is an important product in many engineering sectors; however, steelmaking remains one of the largest CO2 emitters. Therefore, new governmental policies drive the steelmaking industry toward a cleaner and more sustainable operation such as the gas-based direct reduction–electric arc furnace process. To become carbon neutral, utilizing more scrap is one of the feasible solutions to achieve this goal. Addressing knowledge gaps regarding scrap heterogeneity (size, shape, and composition) is essential to evaluate the effects of increased scrap ratios in basic oxygen furnace (BOF) operations. This review systematically examines heat and mass transfer correlations relevant to scrap melting in BOF steelmaking, with a focus on low Prandtl number fluids (thick thermal boundary layer) and dense particulate systems. Notably, a majority of these correlations are designed for fluids with high Prandtl numbers. Even for the ones tailored for low Prandtl, they lack the introduction of the porosity effect which alters the melting behavior in such high temperature systems. The review is divided into two parts. First, it surveys heat transfer correlations for single elements (rods, spheres, and prisms) under natural and forced convection, emphasizing their role in predicting melting rates and estimating maximum shell size. Second, it introduces three numerical modeling approaches, highlighting that the computational fluid dynamics–discrete element method (CFD–DEM) offers flexibility in modeling diverse scrap geometries and contact interactions while being computationally less demanding than particle-resolved direct numerical simulation (PR-DNS). Nevertheless, the review identifies a critical gap: no current CFD–DEM framework simultaneously captures shell formation (particle growth) and non-isotropic scrap melting (particle shrinkage), underscoring the need for improved multiphase models to enhance BOF operation. Full article
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29 pages, 14906 KB  
Article
Hydrothermal Engineering of Ferroelectric PZT Thin Films Tailoring Electrical and Ferroelectric Properties via TiO2 and SrTiO3 Interlayers for Advanced MEMS
by Chun-Lin Li and Guo-Hua Feng
Micromachines 2025, 16(8), 879; https://doi.org/10.3390/mi16080879 - 29 Jul 2025
Cited by 1 | Viewed by 878
Abstract
This work presents an innovative hydrothermal approach for fabricating flexible piezoelectric PZT thin films on 20 μm titanium foil substrates using TiO2 and SrTiO3 (STO) interlayers. Three heterostructures (Ti/PZT, Ti/TiO2/PZT, and Ti/TiO2/STO/PZT) were synthesized to enable low-temperature [...] Read more.
This work presents an innovative hydrothermal approach for fabricating flexible piezoelectric PZT thin films on 20 μm titanium foil substrates using TiO2 and SrTiO3 (STO) interlayers. Three heterostructures (Ti/PZT, Ti/TiO2/PZT, and Ti/TiO2/STO/PZT) were synthesized to enable low-temperature growth and improve ferroelectric performance for advanced flexible MEMS. Characterizations including XRD, PFM, and P–E loop analysis evaluated crystallinity, piezoelectric coefficient d33, and polarization behavior. The results demonstrate that the multilayered Ti/TiO2/STO/PZT structure significantly enhances performance. XRD confirmed the STO buffer layer effectively reduces lattice mismatch with PZT to ~0.76%, promoting stable morphotropic phase boundary (MPB) composition formation. This optimized film exhibited superior piezoelectric and ferroelectric properties, with a high d33 of 113.42 pm/V, representing an ~8.65% increase over unbuffered Ti/PZT samples, and displayed more uniform domain behavior in PFM imaging. Impedance spectroscopy showed the lowest minimum impedance of 8.96 Ω at 10.19 MHz, indicating strong electromechanical coupling. Furthermore, I–V measurements demonstrated significantly suppressed leakage currents in the STO-buffered samples, with current levels ranging from 10−12 A to 10−9 A over ±3 V. This structure also showed excellent fatigue endurance through one million electrical cycles, confirming its mechanical and electrical stability. These findings highlight the potential of this hydrothermally engineered flexible heterostructure for high-performance actuators and sensors in advanced MEMS applications. Full article
(This article belongs to the Special Issue Manufacturing and Application of Advanced Thin-Film-Based Device)
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14 pages, 7570 KB  
Article
Experimental Study on Effects of Lateral Spacing on Flame Propagation over Solid Fuel Matrix
by Xin Xu, Yanyan Ma, Guoqing Zhu, Zhen Hu and Yumeng Wang
Fire 2025, 8(7), 284; https://doi.org/10.3390/fire8070284 - 20 Jul 2025
Viewed by 848
Abstract
The increasing complexity of urban structures has significantly elevated the risk and severity of façade fires in high-rise buildings. Unlike traditional models assuming continuous fuel beds, real-world fire scenarios often involve discrete combustible materials arranged in discrete fuel matrices. This study presents a [...] Read more.
The increasing complexity of urban structures has significantly elevated the risk and severity of façade fires in high-rise buildings. Unlike traditional models assuming continuous fuel beds, real-world fire scenarios often involve discrete combustible materials arranged in discrete fuel matrices. This study presents a systematic investigation into the influence of lateral spacing on vertical flame propagation behavior. Laboratory-scale experiments were conducted using vertically oriented polymethyl methacrylate (PMMA) fuel arrays under nine different spacing configurations. Results reveal that lateral spacing plays a critical role in determining flame spread paths and intensities. Specifically, with a vertical spacing fixed at 8 cm, a lateral spacing of 10 mm resulted in rapid flame growth, reaching a peak flame height of approximately 96.5 cm within 450 s after ignition. In contrast, increasing the lateral spacing to 15 mm significantly slowed flame development, achieving a peak flame height of just under 90 cm at approximately 600 s. This notable transition in flame dynamics is closely associated with the critical thermal boundary layer thickness (~11.5 mm). Additionally, at 10 mm spacing, a chimney-like effect was observed, enhancing upward air entrainment and resulting in intensified combustion. These findings reveal the coupled influence of geometric configuration and heat transfer mechanisms on façade flame propagation. The insights gained provide guidance for cladding system design, suggesting that increasing lateral separation between combustible elements may be an effective strategy to limit flame spread and enhance fire safety performance in buildings. Full article
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15 pages, 3388 KB  
Article
Fabrication of Air Cavity Structures Using DRIE for Acoustic Signal Confinement in FBAR Devices
by Raju Patel, Manoj Singh Adhikari, Deepak Bansal and Tanmoy Majumder
Micromachines 2025, 16(6), 647; https://doi.org/10.3390/mi16060647 - 29 May 2025
Viewed by 2900
Abstract
Acoustic energy penetrates into the Si substrate at cavity boundaries. Due to this, the air cavity-based bulk acoustic resonators experience higher harmonic mode, parasitic resonance, and spurious mode. To overcome these effects and enhance the performance parameters, a backside air cavity is fabricated [...] Read more.
Acoustic energy penetrates into the Si substrate at cavity boundaries. Due to this, the air cavity-based bulk acoustic resonators experience higher harmonic mode, parasitic resonance, and spurious mode. To overcome these effects and enhance the performance parameters, a backside air cavity is fabricated using the deep reactive ion etching (DRIE) method. The DRIE method helps to achieve the optimized active area of the resonator. SiO2 film on a silicon substrate as the support layer and ZnO as the piezoelectric (PZE) film are used for the resonator. The crystal growth and surface morphology of ZnO film were investigated with X-ray diffraction, scanning electron microscopy, and atomic force microscopy. FBAR is modeled in a 1-D modified Butterworth–Van Dyke (mBVD) equivalent circuit. As RF measurement results, we successfully demonstrated a FBAR with optimized active area of 320 × 320 μm2, center frequency of 1.261 GHz, having a quality factor of 583.8. Overall, this suppression of higher harmonic mode shows the great potential for improving the selectivity of the sensor and also in RF filter design applications. This integration of DRIE-based cavity formation with ZnO-based FBAR architecture not only enables compact design but also effectively suppresses spurious and higher-order modes, which demonstrates a performance-enhancing fabrication strategy not fully explored in the current literature. Full article
(This article belongs to the Section E:Engineering and Technology)
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12 pages, 1437 KB  
Article
The Kinetic Control of Crystal Growth in Geological Reactions: An Example of Olivine–Ilmenite Assemblage
by Anastassia Y. Borisova, Kirill Lozovoy, Alessandro Pugliara, Teresa Hungria, Claudie Josse and Philippe de Parseval
Minerals 2025, 15(6), 569; https://doi.org/10.3390/min15060569 - 27 May 2025
Viewed by 808
Abstract
The main constituent of the planetary lithosphere is the dominant silicate mineral, olivine α-(Mg,Fe)2SiO4, which, along with associated minerals and the olivine-hosted inclusions, records the physical–chemical conditions during the crystal growth and transport to the planetary surface. However, there [...] Read more.
The main constituent of the planetary lithosphere is the dominant silicate mineral, olivine α-(Mg,Fe)2SiO4, which, along with associated minerals and the olivine-hosted inclusions, records the physical–chemical conditions during the crystal growth and transport to the planetary surface. However, there is a lack of physical–chemical information regarding the kinetic factors that regulate crystal growth during melt–rock, fluid–rock, and magma–rock interactions. Here, we conducted an experimental reaction between hydrated peridotite rock and basaltic melt and coupled this with a structural and elemental analysis of the quenched products by high-resolution transmission electron microscopy. The quenched products revealed crystallographically oriented oxide nanocrystals of ilmenite (Fe,Mg)(Ti,Si)O3 that grew over the newly formed olivine in the boundary layer melt of the reaction zone. We established that the growth mechanism is epitaxial and is common to both experimental and natural systems. The kinetic model developed for shallow (<1 GPa) crystal growth requires open system conditions and the presence of melt or fluid. It implies that the current geodynamic models that consider natural ilmenite–olivine assemblage as a proxy for deep to ultra-deep (>>1 GPa) conditions should be revised. The resulting kinetic model has a wide range of geological implications—from disequilibrium mineral growth and olivine-hosted inclusion production to mantle metasomatism—and helps to clarify how geological reactions proceed at depth. Full article
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22 pages, 5934 KB  
Article
Novel Pyridine Oxime-Based Complexing Agents for Enhanced Corrosion Resistance in Zinc–Nickel Alloy Electroplating: Mechanisms and Applications
by Fan Cao, Shumei Yao, Xiaowen Meng, Jianpeng Wang, Sujie Chang, Yi Wang, Aiqing Song, Dayong Li and Lei Shi
Coatings 2025, 15(6), 635; https://doi.org/10.3390/coatings15060635 - 25 May 2025
Viewed by 1167
Abstract
The novel pyridine oxime-based complexing agents 2-pyridinecarboxaldehyde oxime, 2-acetylpyridine ketoxime and 2-pyridine amidoxime were synthesized for alkaline Zn-Ni alloy electrodeposition, outperforming conventional citrate/TEPA systems in corrosion resistance and microstructural control. The N,O-bidentate chelation mechanism governs metal ion reduction kinetics via diffusion-limited pathways, enabling [...] Read more.
The novel pyridine oxime-based complexing agents 2-pyridinecarboxaldehyde oxime, 2-acetylpyridine ketoxime and 2-pyridine amidoxime were synthesized for alkaline Zn-Ni alloy electrodeposition, outperforming conventional citrate/TEPA systems in corrosion resistance and microstructural control. The N,O-bidentate chelation mechanism governs metal ion reduction kinetics via diffusion-limited pathways, enabling γ-phase Ni5Zn21 intermetallic formation and nanocrystalline refinement. Electrochemical and microstructural analyses demonstrate suppressed random nucleation and hydrogen evolution side reactions, leading to enhanced charge transfer resistance and reduced corrosion current density. Notably, 2-pyridine amidoxime achieves ultrasmooth surfaces through defect-free nanocluster growth, while 2-pyridinecarboxaldehyde oxime maximizes γ-phase crystallinity. The synergy between grain boundary density and surface integrity establishes a dual protection mechanism combining barrier layer formation and active dissolution suppression. This work advances microstructure engineering via coordination chemistry, offering a breakthrough over traditional zincate electroplating for high-performance anti-corrosion coatings. Full article
(This article belongs to the Special Issue Advanced Corrosion Protection through Coatings and Surface Rebuilding)
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17 pages, 4366 KB  
Article
Numerical Simulation of the Effect of APCVD Reactor Tilted Ceiling Height on Silicon Epitaxial Layer Thickness Uniformity
by Ba-Phuoc Le, Jyh-Chen Chen, Chieh Hu, Wei-Jie Lin, Chun-Chin Tu and Liang-Chin Chen
Crystals 2025, 15(5), 477; https://doi.org/10.3390/cryst15050477 - 18 May 2025
Viewed by 610
Abstract
As the linewidth of semiconductor nanostructures continues to decrease, the criteria for acceptable surface homogeneity of silicon (Si) epi-films are becoming increasingly stringent. To address this challenge, the effect of different tilted ceiling heights on the Si epi thickness homogeneity in an atmospheric [...] Read more.
As the linewidth of semiconductor nanostructures continues to decrease, the criteria for acceptable surface homogeneity of silicon (Si) epi-films are becoming increasingly stringent. To address this challenge, the effect of different tilted ceiling heights on the Si epi thickness homogeneity in an atmospheric pressure chemical vapor deposition (APCVD) reactor is investigated numerically. In this study, the deposition temperature on the wafer is controlled at 1373 K. When a tilted ceiling with decreasing height along the streamwise direction is used, the average gas mixture velocity increases with the streamwise direction, which can reduce the impact of flow distortion caused by the rotation of the susceptor. At the same time, the growth of the reaction boundary layer on the wafer is suppressed, which helps with the diffusion of trichlorosilane (TCS) on the wafer surface. This makes the drop in the TCS concentration along the streamwise direction more linear, thereby improving the linearity of the growth rate on the wafer surface along the streamwise direction. Therefore, the present results for a reactor without an inlet plate show that the thickness homogeneity across the entire surface of the wafer after a complete susceptor rotation can be significantly improved by linearly reducing the ceiling height in the streamwise direction. A further increase in the inclination of the inclined ceiling leads to a further improvement in the deposition homogeneity. However, the growth rate values at the same position perpendicular to the streamwise direction are inconsistent, which is not conducive to deposition homogeneity. This shortcoming can be improved upon by using a four-inlet plate reactor with an inclined top plate and by properly selecting the position of each partition and the inlet gas mixture velocity of each inlet channel, thereby greatly increasing the deposition homogeneity of the Si epi-layer. For the cases considered in this study, the deposition thickness non-homogeneity across the wafer surface decreased from 38% to 3%. Full article
(This article belongs to the Section Inorganic Crystalline Materials)
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