Search Results (1,519)

Micron-sized near-spherical α-Al₂O₃ powders are widely used as thermal fillers due to their high thermal conductivity, high packing density, good flowability, and low cost. During the high-temperature calcination, the resulting α-Al₂O₃ powders often exhibit an aggregated worm-like morphology owing to limitations in solid-state mass transfer. Researchers have employed various mineralizers to regulate the morphology of α-Al₂O₃ powders; however, the preparation of micron-sized highly spherical α-Al₂O₃ powders via solid-state calcination is still a great challenge. In this work, micron-sized near-spherical α-Al₂O₃ powders were synthesized through high-temperature calcination using hydratable alumina (ρ-Al₂O₃) as precursor with water-soluble mineralizer ammonium fluoroborate (NH₄BF₄). ρ-Al₂O₃ can undergo a hydration reaction with water to form AlO(OH) and Al(OH)₃ intermediates, serving as an excellent precursor. With the addition of 0.1 wt% NH₄BF₄, the product exhibits an optimal near-spherical morphology. Excessive addition (>0.2wt%), however, significantly promotes the transformation of α-Al₂O₃ from a near-spherical to a plate-like structure. Further studies reveal that the introduction of NH₄BF₄ not only modulates the crystal morphology but also effectively reduces the content of sodium impurities in the powder through a high-temperature volatilization mechanism, thereby enhancing the thermal conductivity of the powder. It is shown that the thermal conductivity of the micron-sized α-Al₂O₃/ epoxy resin composites reaches 1.329 ± 0.009 W/(m·K), which is 7.4 times that of pure epoxy resin. Full article

Catalytic upgrading of vacuum residue (VR) is critical for enhancing fuel yield and reducing waste in petroleum refining. This study explores VR cracking over a novel cerium-loaded acidified metakaolinite catalyst (MKA800–20%Ce) prepared via calcination at 800 °C, acid leaching, and wet impregnation with 20 wt.% Ce. The catalyst was characterized using FTIR, BET, XRD, TGA, and GC–MS to assess structural, textural, and thermal properties. Catalytic cracking was carried out in a fixed-bed batch reactor at 350 °C, 400 °C, and 450 °C. The MKA800@Ce20% catalyst showed excellent thermal stability and surface activity, especially at higher temperatures. At 450 °C, the catalyst yielded approximately 11.72 g of total liquid product per 20 g of VR (representing a ~61% yield), with ~3.81 g of coke (~19.1%) and the rest as gaseous products (~19.2%). GC-MS analysis revealed enhanced production of light naphtha (LN), heavy naphtha (HN), and kerosene in the 400–450 °C range, with a clear temperature-dependent shift in product distribution. Structural analysis confirmed that cerium incorporation enhanced surface acidity, redox activity, and thermal stability, promoting deeper cracking and better product selectivity. Kinetics were investigated using an eight-lump first-order model comprising 28 reactions, with kinetic parameters optimized through a genetic algorithm implemented in MATLAB. The model demonstrated strong predictive accuracy taking into account the mean relative error (MRE = 9.64%) and the mean absolute error (MAE = 0.015) [MAE: It is the absolute difference between experimental and predicted values; MAE is dimensionless (reported simply as a number, not %. MRE is relative to the experimental value; it is usually expressed as a percentage (%)] across multiple operating conditions. The above findings highlight the potential of Ce-modified kaolinite-based catalysts for efficient atmospheric pressure VR upgrading and provide validated kinetic parameters for process optimization. Full article

Ceramic membrane technology plays an important role in water and wastewater treatment. Strategic sourcing of various natural mineral resources has contributed to developing low-cost ceramic membranes. The combination with calcination of inorganic and organic wastes from domestic and agricultural activities results in fully sustainable ceramic membrane materials. In this work, ceramic membranes were developed using 96% clay, 2% almond shells and 2% lime. Sintering at 900, 950, and 1000 °C enabled the production of membranes (MK-900, MK-950, and MK-1000) in a clean, simple, and cost-effective manner. The average pore diameter and porosity decreased slightly from 44 to 42 nm and from about 30% to 26% with increasing sintering temperature, while the flexural strength increased from 25 to 40 MPa. The pure water permeability was 68 and 59 L·m⁻²·h⁻¹·bar⁻¹ for MK-900 and MK-950, respectively. Effective color (as Indigo blue) removal of 78% and 92% was observed for MK-900 and MK-950, respectively. More than 90% of the initial permeability was recovered after three cycles of dye filtration using water backwashing at each stage, indicating good fouling resistance of the prepared membranes. Full article

Porous plate-like anatase TiO₂ particles were synthesized through a direct calcination approach using layered titanate H₁.₀₇Ti₁.₇₃O₄ as a precursor. By controlling the calcination temperature (400 °C, 500 °C, and 600 °C), the morphology and electrochemical properties of the TiO₂ samples were effectively tuned. When evaluated as anodes for lithium-ion batteries (LIBs), the porous TiO₂ materials demonstrated markedly improved rate performance compared to commercial nano-TiO₂ (n-TiO₂). Specifically, at a high current density of 5.0 A/g, p-TiO₂-500 and p-TiO₂-600 delivered discharge capacities of 70.5 mAh/g and 87.5 mAh/g, respectively, far exceeding the 27.7 mAh/g achieved by n-TiO₂. The corresponding capacity retention rates at this rate were 30.1% for p-TiO₂-500, 41.2% for p-TiO₂-600, and only 16.4% for n-TiO₂. The enhancement in kinetics is ascribed to the unique porous plate-like architecture, which promotes efficient ion transport and introduces significant pseudocapacitive contributions. When applied as anodes for sodium-ion batteries (SIBs), p-TiO₂-600 exhibited the most promising performance. This study underscores the potential of porous plate-like TiO₂ as a high-performance bifunctional anode material suitable for both LIBs and SIBs. Full article

p-toluenesulfonic acid (pTSA) was used for the synthesis of porous silica xerogels while applying different synthesis conditions. Key parameters included acid concentration, drying temperature and the method of acid removal. The resulting organic–inorganic composites were investigated by nitrogen physisorption, X-ray powder diffraction (XRD), solid-state NMR and thermal analysis. The results demonstrated that both the drying temperature and quantity of the pTSA significantly influenced the pore structure of the xerogels. The utilization of such strong acids like pTSA yielded high surface area and pore volume, as well as narrow pore size distribution. Environmentally friendly template removal by solvent extraction produced materials with superior textural properties compared to traditional calcination, enabling the recovery and reuse of pTSA with over 95% efficiency. A selected mesoporous silica xerogel was modified by a simple two-step post-synthesis procedure with 1-(2-Hydroxyethyl) piperazine (HEP). High CO₂ adsorption capacity was determined for the HEP-modified material in dynamic conditions. The isosteric heat of adsorption revealed the stronger interaction between functional groups and CO₂ molecules. Total CO₂ desorption could be achieved at 60 °C. Leaching of the silica functional groups could not be detected even after four consecutive adsorption cycles. These findings provide valuable insights into the sustainable synthesis of tunable piperazine-modified mesoporous silica xerogels with potential applications in CO₂ capture. Full article

Anodic sludges generated in the production of aluminum profiles pose both an environmental and economic problem due to their accumulation in municipal landfills. This study investigates their valorization as a raw material for industry through leaching and calcination processes. The solid residue was characterized both physically and chemically. In the leaching process, concentrations of NaOH (1–2.5 M) and solid percentages (10–30%) were evaluated, achieving a 93.7% recovery of aluminum as sodium aluminate with 2 M NaOH and 10% solids. In the calcination process, the sludges were treated at temperatures ranging from 200 to 1600 °C, and different particle sizes (−3 + 1 mm, −1000 + 400 μm, −400 + 200 μm). The best result from calcination was obtained at 1600 °C, producing a refractory material composed of corundum (α-Al₂O₃) and diaoyudaoite (NaAl₁₁O₁₇). Full article

Although substantial knowledge exists regarding the use of ceramic powders as pozzolanic supplementary cementitious materials, a notable gap remains in the literature concerning the durability properties of cement with ceramics. This research aims to address this gap by evaluating the effects of ceramic powders on mortar durability, specifically focusing on resistance to freeze–thaw, high temperatures, and 1% sulphuric acid. The study also investigates the use of recycled ceramic demolition waste as a replacement for calcined clay in limestone calcined clay (LC3) formulations. This research demonstrates the potential of using ceramic waste to enhance mortar durability. The results show significant improvements in freeze–thaw resistance, with strength losses of 1.91% to 2.61% for modified mortars, compared to 6.31% for the reference mortar. Fire resistance also improves, with strength gains of up to 13.9% at 200 °C for LC3 mortars with ceramic powder. At 500 °C, strength losses ranged from 2.8% to 31.9%, with ceramic-containing mortars showing better performance than the reference. At 900 °C, substantial strength losses occurred across all mixes (72.0% to 90.0%), with mortars containing ultrafine ceramic powder showing the best resistance. Resistance to 1% sulphuric acid is enhanced, with strength losses decreasing from 9.37% in the reference mortar to 1.38% in LC3 mortar with ceramic powder. Full article

Against the backdrop of escalating global carbon emissions, the steel industry urgently requires a transition toward green and low-carbon practices. As a conditionally carbon-neutral renewable energy source, biochar holds potential for replacing traditional fossil-based reducing agents. This study aims to investigate the mechanism and performance differences between biochar (wood char, bamboo char) and conventional reducing agents (semi-coke, coke powder, anthracite) in the direct reduction process of carbon-bearing briquettes. Through reduction experiments simulating rotary kiln conditions, combined with analysis of reducing agent gasification characteristics, carbon-to-oxygen (C/O) molar ratio control, X-ray diffraction (XRD), and microstructural examination, the high-temperature behavior of different reducing agents was systematically evaluated. Results indicate that biochar exhibits superior gasification reactivity due to its high specific surface area and developed pore structure: wood char and bamboo char show significantly enhanced reaction rates above 1073 K, approaching complete conversion at 1173 K. In contrast, anthracite and coke powder, characterized by dense structures and low specific surface areas, failed to achieve complete gasification even at 1273 K. Pellets containing bamboo char achieved the highest metallization rate (90.16%) after calcination at 1373 K. The compressive strength of the pellets first decreased and then increased with rising temperature, consistent with the trend in metallization rate. The mechanism analysis indicates that the high reactivity and porous structure of biochar promote rapid CO diffusion and synergistic gas–solid reactions, significantly accelerating the reduction of iron oxides and the formation of metallic iron. Full article

Lithium (Li) ion sieve is considered to have great potential in the selective extraction of Li⁺ from complex Li⁺-containing brine owing to its cost-effectiveness, excellent adsorption performance, and environmental friendliness. Nevertheless, the defects of complex regulation and control of technological parameters in the preparation process of Li ion sieve and poor recycling efficiency limit its application. In this study, spinel-type H₄Ti₅O₁₂ ion sieves (HTO) were successfully prepared through a high-temperature solid-state method for recovering Li⁺ from aqueous resources. Through the experiment of optimizing the key preparation process parameters of HTO, it was found that the optimum preparation conditions were as follows: lithium ion source of CH₃COOLi‧H₂O, calcination temperature of 800 °C, and acid (HCl) washing concentration of 0.3 mol/L. The uptake of Li⁺ by HTO aligned with the pseudo-second-order kinetic model, which was a chemical adsorption process controlled by reversible Li–H ion exchange reaction. HTO exhibited extremely high regeneration cycle characteristics, and after five cycles, it retained 96.06% of its initial adsorption capacity. The present work highlighted that spinel-type HTO has high industrial application potential in the field of Li⁺ recovery from oilfield brine. Full article

Nanostructural optimization is key to enhancing the performance of low-carbon cements. Supersulfated cement (SSC) is an eco-friendly, low-carbon cement primarily composed of blast furnace slag and calcium sulfate. This study investigates the effects of two types of crystalline anhydrite on the hydration degree and strength of SSC. The experiment used III ${\mathrm{C}\mathrm{a}\mathrm{S}\mathrm{O}}_4$ (high solubility) and II-U ${\mathrm{C}\mathrm{a}\mathrm{S}\mathrm{O}}_4$ (low solubility) as sulfate activators, evaluating the mechanical properties of anhydrite produced at different calcination temperatures through an analysis of pore structure, phase composition, reaction degree of mineral powder, and hydration heat. The results indicate that II-U anhydrite enhances slag hydration, reduces pore size, and significantly improves the compressive strength of SSC. This improvement is attributed to its impact on slag hydration: it reduces gypsum consumption rate, delays ettringite formation, promotes gel product formation, decreases the volume ratio of ettringite to calcium silicate hydrate (C-S-H) gel, fills pores, and decreases porosity. This study reveals the influence of calcined dihydrate gypsum phase changes on the macroscopic properties of SSC and the microstructure of hydration, elucidating the hydration mechanism of anhydrite-based SSC. This work provides a nanomaterial-based strategy for SSC design via crystal phase engineering. Full article

This study addresses the development of advanced anode materials for lithium-ion batteries by investigating the high-entropy perovskite La(Co_0.2Mn_0.2Fe_0.2Ni_0.2Cu_0.2)O₃. The material was synthesized via spray drying of aqueous metal nitrate solutions, followed by calcination at various temperatures (800 °C/1 h, 1000 °C/1 h, 1000 °C/2 h, 1100 °C/1 h) to optimize structural properties. Structural analysis using X-ray diffraction confirmed the formation of a single-phase perovskite in the sample calcined at 1100 °C for 1 h, while SEM/EDS revealed homogeneous elemental distribution. Electrochemical testing of the powders as anode materials in coin-type lithium-ion cells revealed a trend of slightly increasing capacity over 150 cycles, with capacity ultimately reaching 617 mAh g⁻¹, indicating progressive electrochemical activation. Although the samples share the same composition, variations in calcination conditions resulted in differences in capacity and cycling behavior. These results demonstrate that synthesis parameters critically influence the electrochemical performance of high-entropy perovskites. The findings suggest that such materials have potential as stable anodes for next-generation lithium-ion batteries, contributing to improved durability and efficiency in energy-storage technologies. Full article

The citrate–nitrate method was employed to synthesize the magnesium chromite (MgCr₂O₄) spinel, followed by calcination at 700 °C for 3 h. The synthesized compound was analyzed using techniques including powder XRD, SEM-EDAX, FTIR, UV-DRS, and LCR Meter. The structural analysis was conducted using an X-ray diffractometer, which revealed the formation of the cubic crystal symmetry of the sample with the corresponding Fd-3 m space group. The average crystallite size of the sample was calculated around 15.38 nm. Using tetrahedral and octahedral positions, the lattice vibrations of the associated chemical bonds were identified using Fourier transform infrared (FTIR) spectroscopy. SEM (scanning electron microscopy) micrographs showed that the spherical nature of the particles and the constituent particles were between 10 and 40 nm in size. The optical bandgap value was evaluated using Tauc’s plot. Pellets of the powdered sample were prepared for determining the dielectric aspects, such as the dielectric constant (ε′) and tangent loss (tanδ), in the frequency range of 10 Hz–8 MHz at room temperature. The charge transport mechanism was explored from the complex impedance spectroscopy study. The obtained results indicate that magnesium chromite may be a potential candidate in the fabrication of sensors, micro-electronic devices, etc. Full article

In this study, red mud (RM) was utilized as an iron and aluminum source, and reed biomass served as a carbon precursor to prepare red mud-modified biochar beads (RM/CSBC) via the gel-calcination method. Under a pyrolysis temperature of 900 °C and an RM/biomass dosage of 3 g each, RM/CSBC exhibited an optimal balance between adsorption performance and cost. Within typical pH range of 6–9 in wastewater, RM/CSBC maintained effective adsorption performance, while metal ion leaching (Fe ≤ 0.3 mg·L⁻¹, Al ≤ 0.2 mg·L⁻¹) complied with Class II surface water standards in China. Kinetic data were well fitted by the pseudo second-order model, supported by the Elovich model, indicating the involvement of both chemical and physical adsorption mechanisms. Isotherm results showed that the Langmuir model provided the best fit, indicating monolayer adsorption, with a maximum capacity of 85.16 mg·g⁻¹ at 25 °C. XPS analysis revealed the formation of AlPO₄ and FePO₄ precipitates, confirming chemical precipitation as a key mechanism, along with electrostatic attraction and physical sorption. This study highlights the feasibility of RM/CSBC as an efficient and low-cost phosphate adsorbent and provides a theoretical basis for phosphorus removal and recovery from wastewater using waste-derived materials. Full article

In this work, bare copper oxide-based catalysts were synthesized and evaluated for their dual (photo)catalytic activity in two model reactions: hydrogen generation via formic acid decomposition (FAD) and the photocatalytic hydroxylation of benzene to phenol. Catalysts were prepared from copper nitrate and copper acetate precursors and calcined for either 10 min or 2 h. Their structural and surface properties were characterized by wide-angle X-ray diffraction (WAXD), Raman spectroscopy, and BET surface area analysis. FAD was conducted under mild thermal conditions and monitored via ¹H NMR spectroscopy. At the same time, benzene hydroxylation was performed under UV irradiation and analyzed by gas chromatography (GC) and high-performance liquid chromatography (HPLC). All synthesized catalysts outperformed commercial CuO in the selective oxidation of benzene. The nitrate-derived sample calcined for 10 min (NCuO 10 min) achieved the best performance, with a phenol yield of ~10% and a selectivity of up to 19%, attributed to improved surface properties and the presence of Cu(I) domains, as indicated by Raman spectroscopy. For FAD, complete conversion of formic acid was achieved at low temperatures, with selective H₂ and CO₂ evolution and complete suppression of CO, even under short reaction times and low catalyst loadings. These results demonstrate the potential of nitrate-derived CuO catalysts as versatile, dual-function materials for sustainable applications in selective aromatic oxidation and low-temperature hydrogen generation, without the need for noble metals or harsh conditions. Full article

Vanadium dioxide (VO₂) has become one of the most promising smart temperature-controlled thin-film materials due to its reversible phase transition between a metallic and an insulating state at approximately 68 °C, accompanied by negligible volume change and excellent optical modulation properties. However, the practical application of VO₂ is still limited by its relatively high phase transition temperature and susceptibility to oxidation. To address these two major shortcomings, this study employed a one-step hydrothermal method to prepare a VO₂ nanopowder, followed by a chemical precipitation method to form a VO₂@AlF₃ core–shell structure. The coated nanoparticles were then dispersed in a PVP ethanol solution, coated onto a glass substrate, and evaluated for performance. The experimental results indicate that when the molar ratio of VO₂ to AlF₃ reached 1:1, the phase transition temperature of VO₂@AlF₃ was effectively reduced to 50.3 °C, significantly lower than the original temperature of 68 °C. Additionally, the material exhibited favorable optical properties, with a solar modulation ability (ΔT_sol) of 17.2% and a luminous transmittance (T_lum) of 36.3%. After calcination in air at 300 °C for 3–6 h, the VO₂ core remained oxidation-resistant and maintained excellent phase-change thermal insulation properties. Full article