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Keywords = carbon aerogels

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17 pages, 10866 KB  
Article
Carbonized Composites Containing Silica Aerogels with Enhanced Hydrophobicity and Thermal Insulation via Glass Fiber and Hollow Microsphere Reinforcement
by Yuquan Cao, Ruliang Li, Zikang Chen, Miao Liu, Yumin Duan, Shuai Li and Zhi Li
Gels 2026, 12(5), 439; https://doi.org/10.3390/gels12050439 - 17 May 2026
Viewed by 133
Abstract
Facing the increasingly severe energy challenges and environmental problems, the development of thermally stable, lightweight, and thermal insulating materials is critical. Herein, we report an organic-inorganic composite strategy combined with a high-temperature carbonization step to fabricate aerogel-containing composites synergistically reinforced with chopped glass [...] Read more.
Facing the increasingly severe energy challenges and environmental problems, the development of thermally stable, lightweight, and thermal insulating materials is critical. Herein, we report an organic-inorganic composite strategy combined with a high-temperature carbonization step to fabricate aerogel-containing composites synergistically reinforced with chopped glass fibers and hollow glass microspheres. By systematically varying the ratio of acrylic emulsion to potassium silicate solution, we investigated the effects on the forming behavior, microstructure, hydrophobicity, thermal stability, and thermal insulation performance. Increasing the acrylic emulsion fraction substantially enhanced hydrophobicity, yielding a maximum water contact angle of 129.3°. Concurrently, the apparent density decreased from 0.18 g/cm3 to 0.09 g/cm3 and the thermal conductivity dropped from 57.9 mW/(m·K) to 29.0 mW/(m·K). Mechanical testing revealed that the compressive Young’s modulus decreased with increasing acrylic content, from 3.6 MPa for the purely inorganic sample to 0.55 MPa at 70% acrylic content, reflecting a trade-off between stiffness and organic-derived porosity. Microstructural characterization revealed a hierarchical porous network in which uniformly dispersed hollow glass microspheres and the aerogel-derived silica network form an efficient thermal barrier system. Thermogravimetric analysis demonstrated excellent thermal stability, with total weight loss below 5% up to 800 °C. Infrared thermography analysis showed that, after unilateral heating at 300 °C and 400 °C for 10 min, the backside surface temperature of the composites decreased as the acrylic emulsion content increased. At 300 °C, the temperature decreased from 176.1 °C for AP-1 to 151.0 °C for AP-4, while at 400 °C, it decreased from 228.5 °C to 199.3 °C. These results indicate that the composites exhibit effective thermal insulation and maintain structural stability under high-temperature exposure. Taken together, this facile and scalable approach yields these aerogel-containing composites that combine low density, low thermal conductivity, robust structural integrity, and good environmental resistance, as evidenced by a water contact angle of 129.3°, making them promising candidates for aerospace, building, and industrial high-temperature insulation applications. Full article
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20 pages, 4621 KB  
Article
Comparative Study of Ni-Impregnated Alumina Aerogels and Ni-Al Xerogels for Light-Irradiation-Assisted CO2 Methanation
by Daniel Estevez, Haritz Etxeberria and Victoria Laura Barrio
Gels 2026, 12(5), 420; https://doi.org/10.3390/gels12050420 - 11 May 2026
Viewed by 178
Abstract
CO2 methanation is considered a key process in achieving carbon neutrality. Expanding on our previous study of supercritically dried Ni-Al aerogels, this work compares two gel-based catalyst families prepared via two different routes—supercritically dried Ni impregnated Al aerogel-based catalysts and oven-dried one-pot [...] Read more.
CO2 methanation is considered a key process in achieving carbon neutrality. Expanding on our previous study of supercritically dried Ni-Al aerogels, this work compares two gel-based catalyst families prepared via two different routes—supercritically dried Ni impregnated Al aerogel-based catalysts and oven-dried one-pot Ni-Al xerogel-based catalysts—to assess how the synthesis route affects catalyst structure and CO2 methanation performance under light irradiation. The catalysts were subsequently characterized via different techniques, such as ICP-OES, N2 adsorption–desorption isotherms, XRD, H2-TPR, UV-vis DRS, XPS, and TEM. Catalytic activity was tested in a photoreactor at a range of temperatures from 300 °C to 450 °C and 10 bar pressure, and two different light sources were used (λ = 365 nm, λ = 470 nm). Both light sources enhanced catalytic activity in most cases; the xerogels with higher Ni loadings were the most active materials. These catalysts reached CO2 conversions and CH4 selectivities near 70% and 100%, respectively. The results indicate that drying gels is a promising method for synthesizing catalysts active in the Sabatier reaction, given the properties of the materials. Full article
(This article belongs to the Special Issue Aerogels and Composites Aerogels)
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21 pages, 22127 KB  
Article
Adsorption Mechanism of Nitrogen in CNT-Reinforced Silica Aerogels: A Molecular Dynamics Insight
by Wenping Yue, Yiming Song, Jingjing He, Yi Yang, Kaiqi Wei, Yuxuan Liu and Jia Bai
Gels 2026, 12(5), 371; https://doi.org/10.3390/gels12050371 - 28 Apr 2026
Viewed by 234
Abstract
Silica aerogels are ideal candidates for gas adsorption due to their exceptional porosity and high specific surface area; however, the inherent mechanical fragility of their skeletal framework significantly compromises their operational stability in engineering applications. While the incorporation of carbon nanomaterials effectively enhances [...] Read more.
Silica aerogels are ideal candidates for gas adsorption due to their exceptional porosity and high specific surface area; however, the inherent mechanical fragility of their skeletal framework significantly compromises their operational stability in engineering applications. While the incorporation of carbon nanomaterials effectively enhances the mechanical robustness of aerogels, the specific microscopic mechanisms by which filler microstructure and surface chemistry dictate gas adsorption behavior remain insufficiently understood. In this study, we employed all-atom molecular dynamics (MD) simulations to develop a model of silicon-based porous composites synergistically doped with carbon nanotubes (CNTs) and graphene. The adsorption and diffusion characteristics of nitrogen (N2) were systematically investigated across a CNT doping concentration range of 5% to 20%, and the influence of surface hydrophilicity/hydrophobicity on adsorption performance was quantitatively analyzed by modulating potential energy parameters. Our results demonstrate that the introduction of CNTs reconfigures the porous architecture, leading to an approximately 18.25% increase in the normalized specific surface area, which subsequently drives a 15% enhancement in the overall adsorption capacity of the composite. Nevertheless, analysis reveals that the weight-specific adsorption efficiency of the CNT component itself exhibits a declining trend as the doping concentration increases. This phenomenon is primarily attributed to the convex curvature of the CNTs, which restricts the effective contact area and weakens the adsorption potential, alongside the steric hindrance effects arising from local filler agglomeration at higher concentrations. Furthermore, surface chemical properties exert a significant regulatory influence on adsorption; a strongly hydrophilic modified surface (λ = 1.5) achieved an adsorption capacity approximately 98% higher than the baseline condition—an improvement that exceeds the gains provided by purely physical volume expansion. This research elucidates the synergistic mechanism between physical architecture and surface chemical modification in the adsorption process, suggesting that while the physical architecture determines the abundance of potential adsorption sites, the surface chemistry governs the actual efficiency of site utilization. These findings provide critical theoretical insights for the future design of composite aerogel materials that balance structural stability with superior adsorption performance. Full article
(This article belongs to the Special Issue Recent Advances in Aerogel and Aerogel Composites (2nd Edition))
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14 pages, 6114 KB  
Article
Synthesis and Characterization of Electrospun Copper-Carbon Nanotube (Cu-CNT) Conductive Aerogels with Reduced Density
by Jagadeesh Babu Veluru
Nanomanufacturing 2026, 6(2), 9; https://doi.org/10.3390/nanomanufacturing6020009 - 23 Apr 2026
Viewed by 232
Abstract
Aerogels represent an extraordinary class of materials characterized by remarkable properties, including an exceptionally high porosity (approximately 99.8%), minimal weight, extraordinarily low density, low thermal conductivity, a diminished dielectric constant, and a reduced refractive index. These attributes arise from their extensive micro-meter-sized pores. [...] Read more.
Aerogels represent an extraordinary class of materials characterized by remarkable properties, including an exceptionally high porosity (approximately 99.8%), minimal weight, extraordinarily low density, low thermal conductivity, a diminished dielectric constant, and a reduced refractive index. These attributes arise from their extensive micro-meter-sized pores. In recent years, there has been a notable surge of interest in carbon or carbon nanotube (CNT) based aerogels due to their compelling potential across various applications, encompassing sensors, energy systems, and catalysis, among others. In the context of our ongoing investigation, we have successfully synthesized lightweight aerogels by incorporating copper and carbon nanotubes (Cu-CNT) through electrospinning. Intriguingly, these aerogels exhibit an electrical conductivity of approximately 0.5 × 103 S/cm, positioning them within the realm of semiconductors. Concurrently, their density measures approximately 1.669 g/c.c (similar to CNTs), underscoring their notably low mass. These semi-conductive aerogels, uniquely characterized by their lightweight nature and expansive surface area (approximately 442 m2/g), manifest considerable potential across a spectrum of applications. This includes catalytic processes, energy storage mechanisms, bio-sensing technologies, thermoelectric systems, and the burgeoning domains of micro and wearable electronics. The distinctive combination of properties within these aerogels augments their suitability for these diverse applications, offering the prospect of innovative and impactful advancements in various scientific and technological arenas. Full article
(This article belongs to the Special Issue Nanomanufacturing: Feature Papers 2025)
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14 pages, 6425 KB  
Article
Controlled Formation of Polyimide Aerogel Networks in Carbon Fiber Felt via Multicycle Freeze-Drying for Thermal Protection
by Jae Won Lee, Han Kim, Yong-Ho Choa and Sook Young Moon
Polymers 2026, 18(6), 742; https://doi.org/10.3390/polym18060742 - 18 Mar 2026
Viewed by 572
Abstract
Fiber-reinforced aerogel composites are attractive for thermal protection applications because porous polymer networks can suppress heat transfer while maintaining structural stability. In this study, carbon fiber felt was integrated with a polyimide aerogel via a freeze-drying-assisted multicycle impregnation process to achieve controlled formation [...] Read more.
Fiber-reinforced aerogel composites are attractive for thermal protection applications because porous polymer networks can suppress heat transfer while maintaining structural stability. In this study, carbon fiber felt was integrated with a polyimide aerogel via a freeze-drying-assisted multicycle impregnation process to achieve controlled formation of interconnected aerogel networks within the fibrous scaffold. With increasing impregnation cycles, the composites exhibited progressive microstructural densification and improved structural stability. Although bulk density increased, thermal protection performance under prolonged butane-torch exposure was significantly enhanced, showing delayed backside temperature rise and improved resistance to structural degradation compared with bare carbon felt. Post-ablation analyses revealed the formation of a micro-/nanoporous polymer-derived char layer and a multilayer thermal-resistance structure, which contributed to suppressed heat transfer during flame exposure. These results indicate that effective thermal protection in CF/PA composites is governed by dynamic microstructural evolution and char-layer formation rather than intrinsic room-temperature thermal conductivity alone. The proposed multicycle impregnation strategy provides a scalable approach for designing lightweight polymer-based thermal protection materials operating in high-temperature environments. Full article
(This article belongs to the Section Polymer Composites and Nanocomposites)
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34 pages, 6017 KB  
Review
Exploring Thermally Conductive and Form-Stable Phase Change Composites: A Review of Recent Advances and Thermal Energy Applications
by Hong Guo, Boyang Hu, Huiting Shan and Xiao Yang
Materials 2026, 19(6), 1156; https://doi.org/10.3390/ma19061156 - 16 Mar 2026
Cited by 1 | Viewed by 896
Abstract
The global population explosion and accelerated industrialization have led to an increasing shortage of fossil fuels and environmental contamination, underscoring the urgent need to develop innovative energy storage technologies to improve energy utilization efficiency. As pivotal components in thermal energy storage (TES) systems, [...] Read more.
The global population explosion and accelerated industrialization have led to an increasing shortage of fossil fuels and environmental contamination, underscoring the urgent need to develop innovative energy storage technologies to improve energy utilization efficiency. As pivotal components in thermal energy storage (TES) systems, phase change materials (PCMs) enable spatiotemporal matching between thermal energy supply and demand through latent heat absorption and release during phase transitions. Organic PCMs are considered ideal candidates for thermal energy storage due to their high energy storage density, stable phase transition temperature, low supercooling, and negligible phase separation. However, inherent drawbacks such as low thermal conductivity, liquid leakage, limited light absorption, and lack of functionality have hindered their widespread application in advanced thermal management systems. Herein, we systematically summarize cutting-edge functionalization strategies for PCMs, progressing from conventional methods like thermal conductive particle blending and microencapsulation to the emerging design of 3D porous thermally conductive skeletons, including metal foams, boron nitride aerogels, carbon-based aerogels, and MXene aerogels. These frameworks not only enhance thermal transport via continuous conductive pathways and impart shape stability through capillary encapsulation but also, when integrated with photo-thermal, electro-thermal, and magneto-thermal conversion properties, enable broad applications in solar photo-thermal/photo-thermo-electric conversion, thermal management of electronics and batteries, building efficiency, and wearable thermal regulation. The review further addresses current challenges and future directions, highlighting scalable 3D framework fabrication, the shift to active thermal management, and innovative applications beyond conventional domains. By establishing a microstructure–property–application correlation, this work provides valuable insights for developing next-generation high-performance multifunctional phase change composites. Full article
(This article belongs to the Topic Advanced Composite Materials)
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16 pages, 6721 KB  
Article
Hierarchically Structured Porous Electro-Conductive Aerogels for All-Solid-State Flexible Planar Supercapacitors with Cyclic Stability
by Huixiang Wang, Kaiquan Zhang and Ya Lu
Gels 2026, 12(3), 221; https://doi.org/10.3390/gels12030221 - 7 Mar 2026
Viewed by 631
Abstract
Flexible supercapacitors have attracted significant attention as promising power sources for portable and wearable electronic devices. However, achieving simultaneous high power density, energy density and long-term cyclic stability in a simple device configuration remains a critical challenge. Herein, we report an all-solid-state flexible [...] Read more.
Flexible supercapacitors have attracted significant attention as promising power sources for portable and wearable electronic devices. However, achieving simultaneous high power density, energy density and long-term cyclic stability in a simple device configuration remains a critical challenge. Herein, we report an all-solid-state flexible planar supercapacitor based on hierarchically structured cellulose nanofiber-carbon nanotube@manganese dioxide (CNF-CNT@MnO2) composite aerogels. The electrode architecture is rationally designed by first dispersing CNTs within a hydrophilic CNF scaffold to form a conductive three-dimensional network, followed by in situ oxidative polymerization of MnO2 onto the CNF-CNT fibrous skeleton. The hydrophilic CNFs network ensures thorough electrolyte penetration, the interconnected CNTs facilitate rapid electron transport, and the uniformly coated MnO2 layer provides substantial pseudocapacitance. The aerogel electrode with a low density of 14.6 mg cm−3 and a high specific surface area of 214.4 m2 g−1 delivers a specific capacitance of 273.0 F g−1 at 0.4 A g−1. The assembled planar supercapacitor, incorporating gel electrolyte and a flexible hydrogel substrate, achieves an impressive areal capacitance of 885.0 mF cm−2 at 2 mA cm−2, energy density of 122.9 μWh cm−2 and corresponding power density of 1000.0 μW cm−2. The device exhibits excellent electrochemical stability, retaining 83.3% capacitance after 2500 charge–discharge cycles, and outstanding mechanical flexibility, with 96.3% capacitance retention after 200 repeated bending cycles. Furthermore, multiple devices can be connected in series or parallel to proportionally increase output voltage or current, meeting the practical power requirements of electronic applications. This work offers a viable pathway toward high-performance, durable energy storage solutions for next-generation wearable electronics. Full article
(This article belongs to the Section Gel Chemistry and Physics)
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24 pages, 8241 KB  
Article
Effect of Different Reinforcing Fibers on the Properties of Phenolic Aerogel Composites
by Junjie Xu, Xudong Shao, Lijun Lei, Xin Zhang, Jianlong Chang and Hui Gao
Gels 2026, 12(2), 177; https://doi.org/10.3390/gels12020177 - 19 Feb 2026
Viewed by 814
Abstract
With the rapid development of aerospace technology towards hypersonic vehicles, the synergistic demand for lightweighting and high-efficiency thermal insulation performance of ablation-resistant thermal insulation materials is becoming increasingly urgent. In this study, nanoporous phenolic resin was used as the matrix to prepare quartz [...] Read more.
With the rapid development of aerospace technology towards hypersonic vehicles, the synergistic demand for lightweighting and high-efficiency thermal insulation performance of ablation-resistant thermal insulation materials is becoming increasingly urgent. In this study, nanoporous phenolic resin was used as the matrix to prepare quartz fiber-reinforced phenolic aerogel composites (QF/PF), mullite fiber-reinforced phenolic aerogel composites (MF/PF), and carbon fiber-reinforced phenolic aerogel composites (CF/PF), and the influence mechanisms of different reinforcing fibers on the properties of the composites were systematically investigated. QF/PF exhibits optimal thermal insulation performance with a thermal conductivity of 0.1 W/(m·K) at 20–200 °C, followed by MF/PF with a thermal conductivity of 0.11 W/(m·K). Relatively weak thermal insulation performance is demonstrated in CF/PF, whose thermal conductivity reaches 0.14 W/(m·K). However, in terms of mechanical properties, CF/PF is outstanding, with a tensile strength of 54.62 MPa and a bending strength of 29.69 MPa. In addition, the most excellent ablation resistance is displayed in CF/PF, with a linear ablation rate of 0.13 mm/s and a mass ablation rate of 0.0435 g/s, which are significantly lower than QF/PF and MF/PF. This study provides an important basis for the selection of reinforcing fibers in different application scenarios. QF/PF or MF/PF is preferred for high thermal insulation requirements. CF/PF is favored for high load-bearing requirements or extreme ablative environments. Full article
(This article belongs to the Section Gel Chemistry and Physics)
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30 pages, 1761 KB  
Review
Harnessing Optical Energy for Thermal Applications: Innovations and Integrations in Nanoparticle-Mediated Energy Conversion
by José Rubén Morones-Ramírez
Processes 2026, 14(2), 236; https://doi.org/10.3390/pr14020236 - 9 Jan 2026
Viewed by 779
Abstract
Nanoparticle-mediated photothermal conversion exploits the unique light-to-heat transduction properties of engineered nanomaterials to address challenges in energy, water, and healthcare. This review first examines fundamental mechanisms—localized surface plasmon resonance (LSPR) in plasmonic metals and broadband interband transitions in semiconductors—demonstrating how tailored nanoparticle compositions [...] Read more.
Nanoparticle-mediated photothermal conversion exploits the unique light-to-heat transduction properties of engineered nanomaterials to address challenges in energy, water, and healthcare. This review first examines fundamental mechanisms—localized surface plasmon resonance (LSPR) in plasmonic metals and broadband interband transitions in semiconductors—demonstrating how tailored nanoparticle compositions can achieve >96% absorption across 250–2500 nm and photothermal efficiencies exceeding 98% under one-sun illumination (1000 W·m−2, AM 1.5G). Next, we highlight advances in solar steam generation and desalination: floating photothermal receivers on carbonized wood or hydrogels reach >95% efficiency in solar-to-vapor conversion and >2 kg·m−2·h−1 evaporation rates; three-dimensional architectures recapture diffuse flux and ambient heat; and full-spectrum nanofluids (LaB6, Au colloids) extend photothermal harvesting into portable, scalable designs. We then survey photothermal-enhanced thermal energy storage: metal-oxide–paraffin composites, core–shell phase-change material (PCM) nanocapsules, and MXene– polyethylene glycol—PEG—aerogels deliver >85% solar charging efficiencies, reduce supercooling, and improve thermal conductivity. In biomedicine, gold nanoshells, nanorods, and transition-metal dichalcogenide (TMDC) nanosheets enable deep-tissue photothermal therapy (PTT) with imaging guidance, achieving >94% tumor ablation in preclinical and pilot clinical studies. Multifunctional constructs combine PTT with chemotherapy, immunotherapy, or gene regulation, yielding synergistic tumor eradication and durable immune responses. Finally, we explore emerging opto-thermal nanobiosystems—light-triggered gene silencing in microalgae and poly(N-isopropylacrylamide) (PNIPAM)–gold nanoparticle (AuNP) membranes for microfluidic photothermal filtration and control—demonstrating how nanoscale heating enables remote, reversible biological and fluidic functions. We conclude by discussing challenges in scalable nanoparticle synthesis, stability, and integration, and outline future directions: multicomponent high-entropy alloys, modular photothermal–PCM devices, and opto-thermal control in synthetic biology. These interdisciplinary innovations promise sustainable solutions for global energy, water, and healthcare demands. Full article
(This article belongs to the Special Issue Transport and Energy Conversion at the Nanoscale and Molecular Scale)
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26 pages, 2448 KB  
Review
Green Aerogels for Atmospheric Water Harvesting: A PRISMA-Guided Systematic Review of Bio-Derived Materials and Pathways to 2035
by Ghassan Sonji, Nada Sonji, Afaf El Katerji and Mohamad Rahal
Polymers 2026, 18(1), 108; https://doi.org/10.3390/polym18010108 - 30 Dec 2025
Cited by 1 | Viewed by 1153
Abstract
Atmospheric water harvesting (AWH) offers a decentralized and renewable solution to global freshwater scarcity. Bio-derived and hybrid aerogels, characterized by ultra-high porosity and hierarchical pore structures, show significant potential for high water uptake and energy-efficient, low-temperature regeneration. This PRISMA-guided systematic review synthesizes evidence [...] Read more.
Atmospheric water harvesting (AWH) offers a decentralized and renewable solution to global freshwater scarcity. Bio-derived and hybrid aerogels, characterized by ultra-high porosity and hierarchical pore structures, show significant potential for high water uptake and energy-efficient, low-temperature regeneration. This PRISMA-guided systematic review synthesizes evidence on silica, carbon, MOF-integrated, and bio-polymer aerogels, emphasizing green synthesis and circular design. Our analysis shows that reported water uptake reaches up to 0.32 g·g−1 at 25% relative humidity (RH) and 3.5 g·g−1 at 90% RH under static laboratory conditions. Testing protocols vary significantly across studies, and dynamic testing typically reduces these values by 20–30%. Ambient-pressure drying and solar-photothermal integration enhance sustainability, but performance remains highly dependent on device architecture and thermal management. Techno-economic models estimate water costs from USD 0.05 to 0.40 per liter based on heterogeneous assumptions and system boundaries. However, long-term durability and real-world environmental stressor data are severely underreported. Bridging these gaps is essential to move from lab-scale promise to scalable, commercially viable deployment. We propose a strategic roadmap toward 2035, highlighting the need for improved material stability, standardized testing protocols, and comprehensive life cycle assessments to ensure the global viability of green aerogel technologies. Full article
(This article belongs to the Section Circular and Green Sustainable Polymer Science)
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47 pages, 6936 KB  
Review
Research on Direct Air Capture: A Review
by Yiqing Zhao, Bowen Zheng, Jin Zhang and Hongyang Xu
Energies 2025, 18(24), 6632; https://doi.org/10.3390/en18246632 - 18 Dec 2025
Cited by 3 | Viewed by 3548
Abstract
Direct Air Capture (DAC) technology plays a crucial role in reducing atmospheric CO2, but large-scale deployment faces challenges such as high energy consumption, operational costs, and slow material development. This study provides a comprehensive review of DAC principles, including chemical and [...] Read more.
Direct Air Capture (DAC) technology plays a crucial role in reducing atmospheric CO2, but large-scale deployment faces challenges such as high energy consumption, operational costs, and slow material development. This study provides a comprehensive review of DAC principles, including chemical and solid adsorption methods, with a focus on emerging technologies like Metal–Organic Frameworks (MOFs) and graphene aerogels. MOFs have achieved adsorption capacities up to 1.5 mmol/g, while modified graphene aerogels reach 1.3 mmol/g. Other advancing approaches include DAC with Methanation (DACM), variable-humidity adsorption, photo-induced swing adsorption, and biosorption. The study also examines global industrialization trends, noting a significant rise in DAC projects since 2020, particularly in the U.S., China, and Europe. The integration of DAC with renewable energy sources, such as photovoltaic/electrochemical regeneration, offers significant cost-reduction potential and can cut reliance on conventional heat by 30%. This study focuses on the integration of Artificial Intelligence (AI) for accelerating material design and system optimization. AI and Machine Learning (ML) are accelerating DAC R&D: high-throughput screening shortens material design cycles by 60%, while AI-driven control systems optimize temperature, humidity, and adsorption dynamics in real time, improving CO2 capture efficiency by 15–20%. The study emphasizes DAC’s future role in achieving carbon neutrality through enhanced material efficiency, integration with renewable energy, and expanded CO2 utilization pathways, providing a roadmap for scaling DAC technology in the coming years. Full article
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16 pages, 2376 KB  
Article
A Dual-Scale Encapsulation Strategy for Phase Change Materials: GTS-PEG for Efficient Heat Storage and Release
by Sixing Zhang, Guangyao Zhao, Zhen Li, Zhehui Zhao, Jiakang Yao, Geng Qiao, Zongkun Chen, Yuwei Wang, Donghui Zhang, Dongliang Guo, Zhixiang Zhu and Yu Han
Nanomaterials 2025, 15(24), 1887; https://doi.org/10.3390/nano15241887 - 16 Dec 2025
Cited by 1 | Viewed by 537
Abstract
With the advancement of new power systems, phase-change materials (PCMs), owing to their ability to convert and store electrical energy, are increasingly recognized as a key solution to the intermittency of power supply. Nevertheless, such materials face challenges, including leakage and low thermal [...] Read more.
With the advancement of new power systems, phase-change materials (PCMs), owing to their ability to convert and store electrical energy, are increasingly recognized as a key solution to the intermittency of power supply. Nevertheless, such materials face challenges, including leakage and low thermal conductivity, which lead to reduced utilization efficiency. In this study, guar gum was used as the macroscopic framework, while self-prepared and optimized silica aerogel microsheets served as the microscopic framework to synergistically encapsulate the polyethylene glycol (PEG). Titanium dioxide (TiO2) nanoparticles were incorporated to improve overall thermal conductivity, resulting in the composite PCM, GTS-PEG. In-depth characterization demonstrated effective PEG retention within the matrix, with a melting heat storage density of 164.16 J/g. Upon 30 min of continuous heating at 90 °C, the mass loss remained as low as 4.83%, indicating excellent thermal stability. The addition of TiO2 increased thermal conductivity to 0.53 W/(m·K), representing a 140% boost over unmodified material. As a result, GTS-PEG not only successfully overcomes the leakage and thermal conductivity limitations of conventional PCMs but also, as a green and low-carbon innovative solution, paves a new path for the coordinated optimization and efficient conversion of power grid energy systems. Full article
(This article belongs to the Section Energy and Catalysis)
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15 pages, 3114 KB  
Article
From Waste to Thermal Barrier: Green Carbonation Synthesis of a Silica Aerogel from Coal Gangue
by Chenggang Chen, Heyu Li, Zhe Sun and Yan Cao
Appl. Sci. 2025, 15(24), 13156; https://doi.org/10.3390/app152413156 - 15 Dec 2025
Cited by 3 | Viewed by 877
Abstract
A sustainable pathway for converting low-value solid waste (Coal gangue, CG) into high-performance thermal insulation materials through a green synthesis strategy has been demonstrated. The SiO2 was successfully and efficiently extracted from CG in the form of sodium silicate. The subsequent sol–gel [...] Read more.
A sustainable pathway for converting low-value solid waste (Coal gangue, CG) into high-performance thermal insulation materials through a green synthesis strategy has been demonstrated. The SiO2 was successfully and efficiently extracted from CG in the form of sodium silicate. The subsequent sol–gel process of sodium silicate solution utilized an innovative CO2 carbonation method, which replaced the conventional use of strong acids, thereby reducing the carbon footprint and enhancing process safety. Hydrophobic SiO2 aerogel was subsequently prepared via ambient pressure drying, exhibiting a high specific surface area of 750.4 m2/g, a narrow pore size distribution ranging from 2 to 15 nm and a low thermal conductivity of 0.022 W·m−1·K−1. Furthermore, the powdered aerogel was shaped into a monolithic form using a simple molding technique, which conferred appreciable compressibility and resilience, maintaining the low thermal conductivity and hydrophobicity of the original aerogels, ensuring its functional integrity for practical applications. Practical thermal management tests including low and high temperature, conclusively demonstrated the superior performance of the prepared aerogel material. This work presents a viable and efficient waste-to-resource pathway for producing high-performance thermal insulation materials. Full article
(This article belongs to the Section Energy Science and Technology)
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16 pages, 2988 KB  
Article
Tailoring Architecture of Carbon Aerogel via Self-Assembly Template for Balanced Mechanical and Thermal Insulation Performance
by Lei Yang, Xianxin Shao, Lin Lu, Xiaoyan Chen, Yiming Yang, Hao Li, Yiqiang Hong and Yingjie Qiao
Nanomaterials 2025, 15(24), 1874; https://doi.org/10.3390/nano15241874 - 13 Dec 2025
Viewed by 885
Abstract
Carbon aerogels (CAs) had been well applied in extreme condition thermal insulation, but achieving a balance between mechanical robustness and thermal insulation remains challenging. We present a novel strategy to fabricate carbon aerogels with tunable mechanical properties and thermal insulation properties by tailoring [...] Read more.
Carbon aerogels (CAs) had been well applied in extreme condition thermal insulation, but achieving a balance between mechanical robustness and thermal insulation remains challenging. We present a novel strategy to fabricate carbon aerogels with tunable mechanical properties and thermal insulation properties by tailoring their skeleton architecture via molecular assembly. Carbon precursor aerogel with thick neck particle packing structure was obtained by strong hydrogen-bonding-induced self-assembly between polyurethane-urea oligomer (PUU) and phenolic resin (PF), and carbon aerogel retained robust interparticle connections after pyrolysis, resulting in excellent mechanical properties. The presence of PUU leads to denser packing of resin molecules, promotes graphitization of the carbon and formation of nanocrystalline structures at 1400 °C, resulting in optimized compression modulus and strength. The closed pore structure of carbon skeleton was further studied by Small-Angle X-ray Scattering (SAXS), while moderate pore width (0.4–0.6 nm) optimizes the balance between strength (110 MPa) and thermal conductivity (0.30 W/(m·K)). This work demonstrates that molecular-level assembly combined with pyrolysis control enables precise tuning of carbon aerogel structures and properties, providing new insights for high-temperature thermal insulation applications. Full article
(This article belongs to the Topic Advances in Carbon-Based Materials)
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49 pages, 5733 KB  
Review
A Review of Recent Advances in Biomass-Derived Porous Carbon Materials for CO2 Capture
by Guihe Li, Jun He and Jia Yao
C 2025, 11(4), 92; https://doi.org/10.3390/c11040092 - 11 Dec 2025
Cited by 3 | Viewed by 3882
Abstract
With the intensifying global climate crisis and the urgent demand for carbon neutrality, carbon dioxide (CO2) capture technologies have received growing attention as effective strategies for mitigating greenhouse gas emissions. Carbon-based porous materials are widely regarded as promising CO2 adsorbents [...] Read more.
With the intensifying global climate crisis and the urgent demand for carbon neutrality, carbon dioxide (CO2) capture technologies have received growing attention as effective strategies for mitigating greenhouse gas emissions. Carbon-based porous materials are widely regarded as promising CO2 adsorbents due to their tunable porosity, high surface area, and excellent chemical and thermal stability. Among them, biomass-derived porous carbon materials have received growing attention as sustainable, low-cost alternatives to fossil-based adsorbents. This review provides a comprehensive overview of recent advances in biomass-derived porous carbon materials for CO2 capture, emphasizing the fundamental adsorption mechanisms, including physisorption, chemisorption, and their synergistic effects. Key synthesis pathways, such as pyrolysis and hydrothermal carbonization, are discussed in relation to the development of biomass-derived porous carbon materials. Furthermore, performance-enhancing strategies, such as activation treatments, heteroatom doping, and templating methods, are critically evaluated for their ability to tailor surface properties and improve CO2 uptake capacity. Recent progress in typical biomass-derived porous carbon materials, including active carbon, hierarchical porous carbon, and other innovative carbon materials, is also highlighted. In addition to summarizing recent advances in porous carbon synthesis, this review introduces a unified techno-economic framework that integrates cost, sustainability, and performance-driven benefits. Overall, this review aims to provide systematic insights into the performance of biomass-derived porous carbon materials and to guide the rational design of efficient, sustainable adsorbents for real-world carbon capture applications. Full article
(This article belongs to the Special Issue 10th Anniversary of C — Journal of Carbon Research)
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