Search Results (691)

The smoke toxicity of epoxy resin limits the application of its carbon fiber composites in marine interior structures. To address this issue, a novel epoxy resin (EZ) was synthesized by grafting phenyl propyl polysiloxane (PPPS) onto ortho-cresol novolac epoxy resin (EOCN), building upon the group’s earlier work on polysiloxane-modified epoxy resin (EB). The results confirmed successful grafting of PPPS onto EOCN, which significantly enhanced the thermal stability and char residue of EZ. Specifically, the peak heat release rate (PHRR), total heat release (THR), peak smoke production rate (PSPR), and total smoke production (TSP) of EZ were reduced by 68.5%, 35%, 73.1%, and 48.3%, respectively, attributable to the formation of a stable and compact char layer that suppressed smoke generation. By blending EZ with EB resin, a low-smoke epoxy system (LJF-2) was developed for prepreg applications. Carbon fiber composites (LJF-CF) prepared from LJF-2 exhibited minimal smoke emission and a unique bilayer char structure: a dense inner layer that hindered smoke transport and a thick outer layer that provided thermal insulation, delaying further resin decomposition. Silicon was uniformly distributed in the char residue as silicon oxides, improving its stability and compactness. Without adding any flame retardants or smoke suppressants, LJF-CF achieved a maximum smoke density (Ds,max) of 276.9, meeting the requirements of the FTP Code for ship deck materials (Ds,max < 400). These findings indicate that LJF-CF holds great promise for use in marine interior components where low smoke toxicity is critical. Full article

Nowadays, fiber optic cables are a strategic issue because of their importance in telecommunications. Due to the densification of optic cables and the reduction in polymeric layer thickness, the flammability of the external sheath has to be improved. Three novel flame-retardant compositions using phosphate low-melting glasses (LMGs) as aluminum trihydrate (ATH) synergist were assessed in a polyethylene–ethylene vinyl acetate (PE-EVA) matrix. It was highlighted that LMG at a 10 wt% content reduced the peak and mean value of heat release rate (HRR), respectively, to 142 and 90 kW/m² corresponding to 52% and 42% reduction compared to ATH only. Potassium phosphate LMG was shown to perform better than sodium or zinc phosphate LMG. The improvement was assigned to the formation of an expanded mineral layer at the surface of the material during combustion that acts as a thermal shield slowing down the pyrolysis rate. The structural analysis revealed that the presence of alkaline cations in glasses led to short phosphate chains that resulted in low softening point and low-viscosity liquid. It was evidenced that under heat exposure the melted glass is likely to flow between the dehydrating ATH particles, creating a cohesive layer that expands. Additionally, interactions between ATH and LMG were also evidenced. The new crystalline species may also play a role in the cohesion of the layer. Full article

New energy vehicles face a critical challenge in balancing the thermal safety management of high-specific-energy battery systems with the simultaneous improvement of energy density. With the large-scale application of high-energy-density systems such as silicon-based anodes and solid-state batteries, their inherent thermal runaway risks pose severe challenges to battery thermal management systems (BTMS). Currently, the thermal insulation performance, temperature resistance, and fire protection capabilities of flame-retardant materials (e.g., foam cotton, fiber felts) used in automotive batteries are inadequate to meet the demands of intense combustion and high temperatures generated during thermal failure in high-energy-density batteries. Against this backdrop, thermal insulation and fireproof aerogel materials are emerging as a revolutionary solution for the next generation of power battery thermal protection systems. Leveraging their nanoporous structure’s exceptional thermal insulation properties (thermal conductivity of 0.013–0.018 W/(m·K) at room temperature) and extreme fire resistance (temperature resistance > 1100 °C/UL94 V-0 flame retardancy), aerogels are gaining prominence. This article provides a systematic review of thermal runaway phenomena in automotive batteries and corresponding protective measures. It highlights recent breakthroughs in the selection of material systems, optimization of preparation processes, and fiber–matrix composite technologies for automotive fireproof aerogel composites. The core engineering values of these materials, such as blocking thermal runaway propagation, reducing system weight, and improving volumetric efficiency, are quantitatively validated. Furthermore, the paper explores future research directions, including the development of low-cost aerogel composites and the design of organic–inorganic hybrid composite structures, aiming to provide a foundation and industrial pathway for the research and development of next-generation high-performance battery thermal management systems. Full article

Atmospheric deposition through rainfall plays a significant role in transporting various anthropogenic contaminants to terrestrial and aquatic ecosystems. However, rainwater’s integrated ionic and molecular composition remains underexplored in semiurban environments. This study provides a comprehensive chemical characterization of rainwater collected during seven precipitation events from February to April 2025 in Athens, Georgia, USA. This semiurban area is characterized by substantial vehicular traffic, seasonal agricultural activities, and ongoing construction, while lacking significant industrial emissions. Targeted spectrophotometric analyses revealed heightened concentrations of nitrate (ranging from 2.0 to 4.3 mg/L), sulfate (17 to 26 mg/L), and phosphate (2.4 to 3.1 mg/L), with peak concentrations observed during high-intensity rainfall events. These findings are consistent with enhanced wet scavenging of atmospheric emissions. Concurrently, both targeted and non-targeted gas chromatography-mass spectrometry (GC-MS) analyses identified a diverse array of organic pollutants in the rainwater, including organophosphate, organochlorine, and triazine pesticides; polycyclic aromatic hydrocarbons (PAHs); plasticizers; flame retardants; surfactant degradation products; and industrial additives such as bisphenol A, triclosan, and nicotine. Furthermore, several legacy contaminants, such as organochlorines, were detected alongside currently utilized compounds, including glyphosate and its metabolite aminomethylphosphonic acid (AMPA). The concurrent presence of elevated anion and organic pollutant levels during significant storm events suggests that atmospheric washout can be the primary deposition mechanism. These findings underscore the capability of semiurban atmospheres to accumulate and redistribute complex mixtures of pollutants through rainfall, even in the absence of large-scale industrial activity. The study emphasizes the importance of integrated ionic and molecular analyses for uncovering concealed pollution sources. It highlights the potential of rainwater chemistry as a diagnostic tool for monitoring atmospheric contamination in urbanizing environments. Full article

Veneer-based wood composites are widely used for interior applications, yet their high flammability and smoke emission significantly limit their safe use in buildings. In this study, a multifunctional flame-retardant polyethylene adhesive film was developed via melt blending and hot pressing of a mixture of amino trimethylene phosphonic acid (ATMP), hydroxyethylidene diphosphonic acid (HDEP), melamine (MEL), and sodium alginate (SA). This film was laminated onto veneers to fabricate flame-retardant decorative plywood. Simultaneously, wood scrimber units for structural applications were prepared by impregnating wood with a flame-retardant system consisting of sodium silicate (Ss) and sodium tetraborate (St). These treated components were integrated to form a flame-retardant wood scrimber/plywood composite (AHM-S), with the wood scrimber as the core layer and the treated plywood as surface layers. Compared to the control, the AHM-S composite showed a 44.1% reduction in the second peak heat release rate (pk-HRR2), a 22.6% decrease in total heat release (THR), and a 12.7% reduction in maximum flame spread distance (MD_300°C). Moreover, the time to reach 275 °C on the unexposed side (T_275°C) was extended by 90.2%. These improvements are attributed to the synergistic flame-retardant effects of the surface film and impregnated core, which jointly suppress flame spread and delay thermal degradation. The composite demonstrates promising fire safety and mechanical performance for engineered wood applications. Full article

This study explores the use of agricultural waste rice husk powder (RH) as a sustainable alternative to the petrochemical-derived carbon source, pentaerythritol (PER), in expandable flame retardants. RH is combined with halogen-free ammonium polyphosphate (APP), which serves as both an acid and a gas source. The resulting APP/RH system is incorporated into bio-based thermoplastic polyurethane (Biobased TPU) to prepare a halogen-free, flame-retardant composite material consistent with circular economy principles and environmental sustainability. The optimal APP-to-RH ratio in bio-based TPU was determined to be 2:1, with the best flame-retardant performance observed in the composite containing 20 wt% APP/RH. This formulation achieved a limiting oxygen index (LOI) of 27% and a UL-94 V-0 rating, indicating excellent flame resistance. Thermogravimetric analysis (TGA) showed a significant increase in char residue—from 0.51 wt% in pure TPU to 26.1 wt%—demonstrating improved thermal stability. Further characterization using cone calorimetry, thermogravimetric analysis–Fourier transform infrared spectroscopy (TGA-FTIR), X-ray photoelectron spectroscopy (XPS), and Raman spectroscopy confirmed that the addition of APP/RH significantly enhances the flame-retardant properties of the TPU composite. Consequently, the application of TPU in construction materials can be advanced through improved fire safety performance and alignment with sustainability goals. Full article

Ecofriendly flame-retardant polystyrene (PS) composites were developed using the synergistic effects of phytic acid (PA), polyethyleneimine (PEI), and expandable graphite (EG). PA was chemically hybridized with PEI, and the hybrid (PAE) was incorporated into PS together with EG. The flame-retardant performances of the resulting composites were evaluated using the limiting oxygen index (LOI), UL-94 vertical burning test, and cone calorimetry test. The strong interaction between EG and PAE provided an effective barrier against heat and oxygen, thereby improving the flame retardancy. The best-performing composite (PA:PEI:EG = 1:1:1 (w/w/w), total flame-retardant loading = 10 parts per 100 parts of PS) exhibited an LOI of 27.7% and a UL-94 V-0 rating. The peak heat release rate (148.8 kW/m²) and total heat release (91.2 MJ/m²) of this composite were lower than those of pure PS by 79.2% and 34.0%, respectively. This study provides guidelines for the production of flame-retardant PS and other polymeric materials. Full article

To impart high flame resistance, enhanced thermal stability, and low dielectric properties to epoxy resin while maintaining good mechanical behaviors for high-end applications, a monomer (BZPN) containing the characteristic structure of benzoxazine, phthalonitrile, and trifluoromethyl was prepared and added into the Bisphenol A-type epoxy resin (DGEBA)/Dapsone (DDS) combination. The glass transition temperature (T_g) and carbon yield under a nitrogen atmosphere at 800 °C were found to significantly increase from 155 °C, 17.2% to 236 °C, 50.3%, respectively, for the neat EP/DDS and the BZPN-containing material. The UL-94 flammability rating achieved V-0 level when the BZPN content was 19.2 wt.% (EP-BZ-1). The thermal decomposition and flame retardancy mechanism were explored by TGA-FTIR, Raman, and XPS analysis. The fluorine-containing products were found in both the gas phase and the char residue, implying that the •CF₃ radicals played an important role in promoting the flame-retardant behaviors through a radical trapping mechanism. The dielectric constant and dielectric loss of the materials decreased as anticipated. In addition, mechanical testing of carbon fiber-reinforced composites showed that the BZPN-containing resin presented equivalent mechanical behaviors to the neat EP/DDS resin. The synthesized BZPN was proved to be an effective and promising additive for the epoxy-based composite. Full article

The research investigated the potential of five novel additively manufactured (AM) fiber-reinforced thermoplastic composite (FRTPC) configurations as alternatives for ablative thermal protection system (TPS) applications. The thermal stability and ablative behavior of ten samples developed via fused deposition modeling (FDM) three-dimensional (3D) printing out of fire-retardant thermoplastics were investigated using an in-house oxyacetylene torch bench. All samples featured an innovative internal thermal management architecture with three air chambers. Furthermore, the enhancement of thermal benefits was achieved through several approaches: ceramic coating, mechanical hybridization, or continuous fiber reinforcement. For each configuration, two samples were exposed to flame at 1450 ± 50 °C for 30 s and 60 s, respectively, with the front surface subjected to direct exposure at a distance of 100 mm during the ablation tests. Internal temperatures recorded at two back-side contact points remained below 50 °C, well under the 180 °C maximum allowable back-face temperature for TPS during testing. Continuous reinforced configurations 4 and 5 displayed higher thermal stability the lowest values in terms of thickness, mass loss, and recession rates. Both configurations showed half of the weight losses measured for the other tested configurations, ranging from approximately 5% (30 s) to 10–12% (60 s), confirming the trend observed in the thickness loss measurements. However, continuous glass-reinforced configuration 5 exhibited the lowest weight loss values for both exposure durations, benefiting from its non-combustible nature, low thermal conductivity, and high abrasion resistance intrinsic characteristics. In particular, the Al₂O₃ surface coated configuration 1 showed a mass loss comparable to reinforced configurations, indicating that an enhanced surface coat adhesion could provide a potential benefit. A key outcome of the study was the synergistic effect of the novel air chamber architecture, which reduces thermal conductivity by forming small internal air pockets, combined with the continuous front-wall fiber reinforcement functioning as a thermal and abrasion barrier. This remains a central focus for future research and optimization. Full article

The chlorinated polyvinyl chloride (CPVC)/acrylonitrile–butadiene–styrene (ABS) composite represents an important class of engineering thermoplastics, offering a strong balance of flame retardancy, chemical resistance, mechanical properties, processability, and cost efficiency. Despite its widespread application, the flame-retardant mechanism in the CPVC/ABS system remains poorly understood. This work systematically investigated the non-monotonic flame-retardant behavior of CPVC/ABS composites through comprehensive characterization. The combustion performance, as determined by limiting oxygen index (LOI), UL-94 vertical burning tests, and cone calorimeter tests (CCTs), showed an unexpected pattern of flame retardancy initially improving then decreasing with reduced ABS content, which contradicted conventional expectations. The optimal composition at a CPVC/ABS ratio of 2:3 demonstrated good performance, achieving a UL-94 5VA rating and 47.3% reduction in total heat release (THR) relative to CPVC. A more stable and compact structure was observed from the morphology analysis of the residual char, and the thermogravimetric analysis further revealed a synergistic effect in carbonization behavior. The above flame-retardant mechanism could be interpreted by the combined effects of accelerated char formation during the early decomposition stage and significantly enhanced char crosslinking degree. These findings provided fundamental insights for designing high-performance flame-retardant polymer composites and facilitating their industrial implementation. Full article

This study focused on the thermal stability and ablative behavior assessment of five newly developed composite TPS configurations. All ten test samples were 3D printed via FDM using various fire-retardant thermoplastic materials, with and without reinforcement. Eight samples integrated a new thermal management internal air chamber conceptualized architecture. A prompt feasible approach for the flame resistance preliminary assessment of ablative TPS samples was developed, using an in-house oxy-acetylene torch test bench. Experimental OTB ablation tests involved exposing the front surface samples to direct flame at 1450 ± 50 °C at 100 mm distance. For each configuration, two samples were tested: one subjected to 30 s of flame exposure and the other to 60 s. During testing, internal temperatures were measured at two backside sample contact points. Recorded temperatures remained below 46 °C, significantly under the maximum allowable back face temperature of 180 °C set for TPSs. The highest mass losses were measured for PC and PETG FR materials, achieving around 19% (30 s) and, respectively, 36% (60 s), while the reinforced configurations showed overall only a third of this reduction. The study’s major outcomes were the internal air chamber concept validation and identifying two reinforced configurations as strong candidates for the further development of 3D-printed ablative TPSs. Full article

This work presents an integrated experimental and machine learning study on the fire performance of sisal fiber-reinforced polyester composites treated with magnesium hydroxide as a flame retardant. A total of 43 small-scale fire resistance tests were conducted in a custom-built gas-fired furnace following ISO 834 and NCh935/2 standards. Key parameters—including fiber content, flame retardant proportion, catalyst, and accelerator—were correlated with burn time and mass loss. Linear regression revealed negligible to weak correlations, while nonlinear models (Random Forest, Support Vector Regression, and Deep Neural Network) showed improved predictive capacity. The Deep Neural Network achieved the best performance (MSE = 0.061, R² = 0.334). Experimental results confirm that magnesium hydroxide substantially increases burn time, whereas sisal fiber content alone has a minimal effect on fire resistance. This study highlights an affordable strategy for enhancing the fire safety of bio-based composites and demonstrates the potential of machine learning to optimize material formulations. Future research should expand the dataset and validate the models through standardized large-scale fire tests. However, the findings are limited to small-scale fire resistance tests under controlled laboratory conditions and should not be generalized to full-scale structural applications without further validation. Full article

In this study, composite films based on phosphorylated polyvinyl alcohol (PVA-P), Ti₃C₂T_x MXene, and cholesteryl acetate (ChLC) were designed and characterized to explore their potential in flexible electronic applications. The incorporation of phosphate groups and ChLC enhanced intermolecular interactions, as confirmed with FTIR spectroscopy. Morphological and optical analyses revealed a transition from homogeneous to phase-separated structures with birefringent textures in ChLC-rich films. Thermal studies demonstrated improved stability and increased glass transition and melting temperatures, particularly in samples with higher ChLC content. Mechanical and dielectric evaluations highlighted the tunability of stiffness, flexibility, permittivity, and dielectric losses depending on MXene and ChLC ratios. These multifunctional films exhibit flame-retardant behavior and show promise for use in stimuli-responsive, sustainable electronic devices such as flexible displays and sensors. Full article

This article investigates the effects of pressure vacuum impregnation using inorganic, organic, and natural flame retardants on enhancing the fire resistance and chemical composition of structural beech wood (Fagus sylvatica). The study examines fire resistance characteristics such as the limiting oxidation number and heat of combustion, which indicate the effectiveness of the flame retardants used. Chemical changes in the beech wood were characterized through various analyses, including changes in chemical composition, FTIR spectra, DSC thermograms, and SEM images. The relationships between combustion characteristics and chemical changes were assessed using multiple methods. The results demonstrate that using 5% potassium acetate achieved a lower heat of combustion compared to 15% sodium phosphate, and it was significantly lower than the heat of combustion observed with 5% arabinogalactan or the reference sample of beech wood. However, neither potassium acetate nor diammonium phosphate significantly affected the macromolecular structures of the wood when compared to the reference sample. Low concentrations of flame retardants reduce environmental release and environmental impact while increasing fire resistance, which could be used for structural solutions made of hardwoods. Full article

Flame-retardant poly (ethylene terephthalate) composites (FR PET) have been developed with the potential to be used as substrates in applications where flexibility and transparency are required. Several phosphorous-based flame retardants of a different nature were selected here for compounding by melt blending with a low-molecular-weight PET polymer. The fire reaction, transparency, and mechanical properties were analyzed. TGA and cone calorimetry were used to elucidate the gas-phase and condensed-phase actions of flame retardants and their effectivity. Cone calorimeters showed an improved performance with the addition of flame retardants, particularly a reduction in generated heat, improving the FGI (fire growth index) value. However, a V0 classification (following the UL94 standard) was achieved only with the addition of an organic phosphonate, Aflammit PCO900, to the PET matrix. This behavior was linked to the early reaction of this flame retardant in the gas phase, in addition to a plastification effect that causes the removal of the polymer from the incident flame. The presence of flame retardants reduced the transparency of composites over the neat PET, but, nevertheless, a good optical performance remained. No special effect was observed on the crystallization parameters. Therefore, the increase in opacity can be attributed to the poor miscibility of flame retardants and/or differences in the diffraction index of the polymer and FR additives. Full article