Search Results (5)

Among thermophysical properties, the surface/interfacial tension, viscosity, and density/molar volume of liquid alloys are the key properties for the modelling of microstructural evolution during solidification. Therefore, only reliable input data can yield accurate predictions preventing the error propagation in numerical simulations of solidification related processes. To this aim, the thermophysical properties of the Fe-Si and Cu-Pb systems were analysed and the connections with the peculiarities of their mixing behaviours are highlighted. Due to experimental difficulties related to reactivity of metallic melts at high temperatures, the measured data are often unreliable or even lacking. The application of containerless processing techniques either leads to a significant improvement of the accuracy or makes the measurement possible at all. On the other side, accurate model predicted property values could be used to compensate for the missing data; otherwise, the experimental data are useful for the validation of theoretical models. The choice of models is particularly important for the surface, transport, and structural properties of liquid alloys representing the two limiting cases of mixing, i.e., ordered and phase separating alloy systems. Full article

The use of levitation (containerless) techniques can enable new scientific discoveries because deeply undercooled and metastable liquids can be achieved over a wide temperature range. This review article summarizes the state-of-art instrumentation for structure measurements at synchrotron radiation/neutron sources and for thermophysical property measurements not only on the ground but also in microgravity utilizing the International Space Station (ISS). Furthermore, we introduce recent scientific topics on high-temperature oxide liquids and oxide glasses synthesized from levitated undercooled liquids by the use of quantum beam measurements analyzed using advanced computation. Full article

Over the last 20 years, great progress has been made in techniques for electrostatic levitation, with innovations such as containerless thermophysical property measurements and combination of levitators with synchrotron radiation source and neutron beams, to name but a few. This review focuses on the technological developments necessary for handling materials whose melting temperatures are above 3000 K. Although the original electrostatic levitator designed by Rhim et al. allowed the handling, processing, and study of most metals with melting points below 2500 K, several issues appeared, in addition to the risk of contamination, when metals such as Os, Re, and W were processed. This paper describes the procedures and the innovations that made successful levitation and the study of refractory metals at extreme temperatures (>3000 K) possible; namely, sample handling, electrode design (shape and material), levitation initiation, laser heating configuration, and UV range imaging. Typical results are also presented, putting emphasis on the measurements of density, surface tension, and viscosity of refractory materials in their liquid and supercooled phases. The data obtained are exemplified by tungsten, which has the highest melting temperature among metals (and is second only to carbon in the periodic table), rhenium and osmium. The remaining technical difficulties such as temperature measurement and evaporation are discussed. Full article

Solidification needs an undercooling to drive the solidification front. If large undercoolings are achieved, metastable solid materials are solidified from the undercooled melt. Containerless processing provides the conditions to achieve large undercoolings since heterogeneous nucleation on container walls is completely avoided. In the present contribution both electromagnetic and electrostatic levitation are applied. The velocity of rapidly advancing dendrites is measured as a function of undercooling by a High-Speed-Camera. The dendrite growth dynamics is investigated in undercooled melts of intermetallic compounds. The Al₅₀Ni₅₀ alloy is studied with respect to disorder trapping that leads to a disordered superlattice structure if the melt is undercooled beyond a critical undercooling. Disorder trapping is evidenced by in situ energy dispersive diffraction using synchrotron radiation of high intensity to record full diffraction pattern on levitated samples within a short time interval. Experiments on Ni₂B using different processing techniques of varying the level of convection reveal convection-induced faceting of rapidly growing dendrites. Eventually, the growth velocity is measured in an undercooled melt of glass forming Cu₅₀Zr₅₀ alloy. A maximum in the growth velocity–undercooling relation is proved. This is understood by the fact that the temperature dependent diffusion coefficient counteracts the thermodynamic driving force for rapid growth if the temperature of the undercooled melt is approaching the temperature regime above the glass transition temperature. The analysis of this result allows for determining the activation energy of atomic attachment kinetics at the solid–liquid interface that is comparable to the activation energy of atomic diffusion as determined by independent measurements of the atomic diffusion in undercooled Cu₅₀Zr₅₀ alloy melt. Full article

If a liquid is undercooled below its equilibrium melting temperature an excess Gibbs free energy is created. This gives access to solidification of metastable solids under non-equilibrium conditions. In the present work, techniques of containerless processing are applied. Electromagnetic and electrostatic levitation enable to freely suspend a liquid drop of a few millimeters in diameter. Heterogeneous nucleation on container walls is completely avoided leading to large undercoolings. The freely suspended drop is accessible for direct observation of rapid solidification under conditions far away from equilibrium by applying proper diagnostic means. Nucleation of metastable crystalline phases is monitored by X-ray diffraction using synchrotron radiation during non-equilibrium solidification. While nucleation preselects the crystallographic phase, subsequent crystal growth controls the microstructure evolution. Metastable microstructures are obtained from deeply undercooled melts as supersaturated solid solutions, disordered superlattice structures of intermetallics. Nucleation and crystal growth take place by heat and mass transport. Comparative experiments in reduced gravity allow for investigations on how forced convection can be used to alter the transport processes and design materials by using undercooling and convection as process parameters. Full article