Search Results (99)

The corrosion resistance and microstructural characteristics of 17-4 PH stainless steel fabricated through Metal Binder Jetting (MBJ) were investigated through Cyclic Potentiodynamic Polarization (CPP), Open Circuit Potential (OCP) monitoring, SEM-EDX, optical microscopy, XRD, and chemical etching. Electrochemical tests revealed that as-sintered samples exhibited isotropic corrosion performance across different build-up orientations and directions. The CPP tests indicated the formation of a passive film with limited stability, while the monitoring of the OCP showed initial instability, followed by stabilization over time. Microstructural analysis indicated the presence of microporosities and a structure consisting of martensitic and ferritic grains in the as-sintered 17-4 PH, alongside copper and niobium segregations at grain boundaries, which may deeply influence localized corrosion susceptibility. These findings suggest that the as-sintered 17-4 PH fabricated through MBJ exhibits comparable corrosion behavior to 17-4 PH additive-manufactured through other techniques in which the sintering process is involved. The study highlights the influence of microstructure on electrochemical performance and underscores the need for post processing treatments to enhance corrosion resistance. Full article

This paper studies the formation process of a composite material based on an organic substance, biochar from sunflower husks, and an inorganic substance, nickel (II)-copper (II) ferrites of the composition Cu_xNi_1−xFe₂O₄ (x = 0.0; 0.5; 1.0). The obtained materials were characterized by X-ray phase analysis, scanning electron microscopy, and FTIR spectroscopy. It is shown that when replacing copper (II) cations with nickel (II) cations, the average parameters and volume of the unit cell gradually decrease, and the cation–anion distances in both the tetrahedral and octahedral spinel grids also decrease with regularity. The oxide materials were found to form a film on the surface of biochar, repeating its porous structure. The obtained materials exhibit high catalytic activity in the methyl orange decomposition reaction under the action of hydrogen peroxide in an acidic medium; the degradation of methyl orange in an aqueous solution occurs 30 min after the start of the reaction. This result may be associated with the formation of the Fenton system during the oxidation–reduction process. A significant increase in the reaction rate in the system containing mixed nickel–copper ferrite as a catalyst may be associated with the formation of a more defective structure due to the Jahn–Teller effect manifestation, which creates additional active centers on the catalyst surface. Full article

Traditional natural gas transportation pipeline steels, such as API 5L X42 grade and the higher grades, are currently receiving a lot of attention in terms of their potential implementation in hydrogen transmission infrastructure. However, the microstructural constitution of steels with a ferrite phase and the presence of welds, with their non-polyhedral “sharp” microstructures acting as structural notches, make these steels prone to hydrogen embrittlement (HE). In this work, the notch tensile properties of copper- or nickel–phosphorus-coated API 5L X42 grade pipeline steel were studied in both the non-hydrogenated and electrochemically hydrogen-charged conditions in order to estimate anticipated protective effects of the coatings against HE. Both the Cu and Ni–P coatings were produced using conventional coating solutions for electroless plating. To study the material systems’ HE sensitivity, electrochemical hydrogenation of cylindrical, circumferentially V-notched tensile specimens was performed in a solution of hydrochloric acid with the addition of hydrazine sulfate. Notch tensile tests were carried out for the uncoated steel, Cu-coated steel, and Ni–P-coated steel at room temperature. The HE resistance was evaluated by determination of the hydrogen embrittlement index (HEI) in terms of relative changes in notch tensile properties related to the non-hydrogenated and hydrogen-charged material conditions. The results showed that pure electroless deposition of both coatings induced some degree of HE, likely due to the presence of hydrogen ions in the coating solutions used and the lower surface quality of the coatings. However, after the electrochemical hydrogen charging, the coated systems showed improved HE resistance (lower HEI_RA values) compared with the uncoated material. This behavior was accompanied by the hydrogen-induced coatings’ deterioration, including the occurrence of superficial defects, such as bubbling, flocks, and spallation. Thus, further continuing research is needed to improve the coatings’ surface quality and long-term durability, including examination of their performance under pressurized hydrogen gas charging conditions. Full article

This study systematically evaluates the influence of copper (Cu) addition in gas-shielded solid wires on the microstructure and cryogenic toughness of X80 pipeline steel welds. Welds were fabricated using solid wires with varying Cu contents (0.13–0.34 wt.%) under identical gas metal arc welding (GMAW) parameters. The mechanical capacities were assessed via tensile testing, Charpy V-notch impact tests at −20 °C and Vickers hardness measurements. Microstructural evolution was characterized through optical microscopy (OM), scanning electron microscopy (SEM) and electron backscatter diffraction (EBSD). Key findings reveal that increasing the Cu content from 0.13 wt.% to 0.34 wt.% reduces the volume percentage of acicular ferrite (AF) in the weld metal by approximately 20%, accompanied by a significant decline in cryogenic toughness, with the average impact energy decreasing from 221.08 J to 151.59 J. Mechanistic analysis demonstrates that the trace increase in the Cu element. The phase transition temperature and inclusions is not significant but can refine the prior austenite grain size of the weld, so that the total surface area of the grain boundary increases, and the surface area of the inclusions within the grain is relatively small, resulting in the nucleation of acicular ferrite within the grain being weak. This microstructural transition lowers the critical crack size and diminishes the density for high-angle grain boundaries (HAGBs > 45°), which weakens crack deflection capability. Consequently, the crack propagation angle decreases from 54.73° to 45°, substantially reducing the energy required for stable crack growth and deteriorating low-temperature toughness. Full article

This work deals with the effects of a non-electrochemically deposited copper- or nickel–phosphorus-based coating on the resulting resistance of traditional X42 grade pipeline steel against hydrogen embrittlement (HE). The susceptibility to HE was determined by the evaluation of the hydrogen embrittlement index (HEI) from the results of conventional room-temperature tensile tests using cylindrical tensile specimens. Altogether, three individual material systems were studied, namely uncoated steel (X42) and two coated steels, specifically with either a copper-based coating (X42_Cu) or a nickel–phosphorus-based coating (X42_Ni-P). The HEI values were calculated as relative changes in individual mechanical properties corresponding to the non-hydrogenated and electrochemically hydrogen-precharged tensile test conditions. Both applied coatings considerably improved the hydrogen embrittlement resistance of the investigated steel in terms of decreasing the HEI values related to the changes in the yield stress, ultimate tensile strength, and reduction of area. In contrast, the hydrogenation of both coated systems had detrimental effects on the value of total elongation, which resulted in an increase in the corresponding HEI value. This behavior was likely related to the earlier onset of necking during tensile straining due to strain localizations induced by the coatings’ surface imperfections. The findings from fractographic observations indicated that both studied coatings acted like protective barriers against hydrogen permeation. However, the surface quality in terms of pores and other superficial defects in the considered coatings remains a challenging issue. Full article

In this study, copper ferrite nanoparticles, a type of ferrimagnetic spinel ferrite, were synthesized using the sol-gel auto-combustion method with three different fuels: citric acid, urea, and ethylene glycol. The crystal structures of the synthesized samples were analyzed using X-ray diffraction (XRD), and the growth of secondary phases like Fe₂O₃ and CuO for samples prepared with urea and ethylene glycol indicated the presence of impurities. Additionally, we observed that the particle size varied significantly with the type of fuel, being the smallest for citric acid and the largest for urea. The electrical and magnetic properties showed strong correlations with the particle size and the presence of impurities. In particular, the optical band gap values, derived from UV-Vis spectroscopy, varied significantly with the choice of fuel, ranging from 2.06 to 3.75 eV. The highest band gap of 3.75 eV was observed in samples synthesized with citric acid. Magnetic properties were measured using a vibrating sample magnetometer (VSM), and it was found that the copper ferrite synthesized with citric acid exhibited the highest values of magnetic saturation and coercivity. These findings demonstrate that the choice of fuel during the synthesis process has substantial impacts on the structural, optical, and magnetic properties of CuFe₂O₄ nanoparticles. Full article

The reduction of unfriendly 4-nitrophenol to make it unimpactful with the environment (4-aminophenol) was carried out using the metastable form of copper ferrite (CuFe₅O₈) synthesized by the co-precipitation of metal nitrate salts, an efficient method with inexpensive and abundant starting materials. The samples were obtained by calcination at various temperatures ranging from 600 °C to 900 °C. The material characterizations, including X-ray diffraction, N₂ adsorption/desorption, scanning electron microscope, X-ray absorption spectroscopy, and ultraviolet–visible spectrometry, were employed to identify the detailed structures and describe their correlations with catalytic activities. The X-ray diffraction and X-ray absorption spectroscopy analyses revealed the presence of mixed CuFe₅O₈ and copper oxide phases, where the formers are rich in Cu²⁺, Fe²⁺, and Fe³⁺ ions. The electron transfer between Cu²⁺, Fe²⁺, and Fe³⁺ led to the high efficiency of the catalytic reaction of the synthesized copper ferrites. Especially for the sample calcined at 600 °C, the apparent kinetic constant (k) for a reduction of 4-nitrophenol was equal to 0.25 min⁻¹, illustrating nearly 100% conversion of 4-nitrophenol to 4-aminophenol within less than 9 min. Regarding the N₂ adsorption/desorption isotherms, the samples calcined at 600 °C have the highest specific Brunauer–Emmett–Teller (BET) surface area (15.93 m² g⁻¹) among the others in the series, which may imply the most effective catalytic performance investigated herein. The post-catalytic X-ray diffraction investigation indicated the stability of the prepared catalysts. Furthermore, the chemical stability of the prepared catalysts was confirmed by its reusability in five consecutive cycles. Full article

The quality, reproducibility, and reliability of additive-manufactured parts strongly depend on optimizing printing parameters and post-processing treatments. This study evaluates the effects on the microstructure and corrosion resistance properties of solution annealing and aging heat treatments performed on 17-4 PH stainless steel samples fabricated with different build-up orientations using a material extrusion technology: the Bound Metal Deposition^TM. The chemical composition and microstructures were determined using X-ray diffraction, chemical etching, optical microscopy, and scanning electron microscopy. The corrosion resistance properties in neutral sodium chloride electrolytes were investigated through cyclic potentiodynamic polarization and open circuit potential monitoring and analysis. The findings demonstrated that the solution annealing heat treatment remarkably enhanced the overall corrosion resistance properties of the samples. The improvement was attributed to the growth of the ferritic phase along the grain boundaries of the martensitic matrix and a finer dispersion of copper precipitates. The aging heat treatment performed after solution annealing enhanced the ferritic phase development, resulting in a further improvement of the localized corrosion resistance properties. Full article

Novel ferrite/polyurethane nanocomposites were synthesized using the in situ polymerization method after the addition of different spinel nanoferrite particles (copper, zinc, and copper–zinc) and examined as potential coatings for medical devices and implants in vascular tissue engineering. The influence of the nanoferrite type on the structure and functional characteristics of the polyurethane composites was investigated by FTIR, SWAXS, AFM, TGA, DSC, nanoindentation, swelling behavior, water contact angle, and water absorption measurements. Biocompatibility was evaluated by examining the cytotoxicity and adhesion of human endothelial cells and fibroblasts onto prepared composites and performing a protein adsorption test. The antioxidant activity was detected by UV–VIS spectroscopy using a 1,1-diphenyl-2-picrylhydrazyl (DPPH) scavenging assay. Embedding the different types of nanoparticles in the polyurethane matrix increased phase mixing, swelling ability, and DPPH scavenging, decreased surface roughness, and differently affected the stiffness of the prepared materials. The composite with zinc ferrite showed improved mechanical properties, hydrophilicity, cell adhesion, and antioxidant activity with similar thermal stability, but lower surface roughness and crosslinking density compared to the pristine polyurethane matrix. The in vitro biocompatibility evaluation demonstrates that all nanocomposites are non-toxic, exhibit good hemocompatibility, and promote cell adhesion, and recommends their use as biocompatible materials for the development of coatings for vascular implants. Full article

Adsorption has emerged as a promising method for removing polyphenols in water remediation. This work explores chlorogenic acid (CGA) adsorption on zeolite-based magnetic nanocomposites synthesized from rice husk waste. In particular, enhanced adsorbing materials were attained using a hydrothermal zeolite precursor (Z18) synthesized from rice husk and possessing a remarkable specific surface area (217.69 m² g⁻¹). A composite material was prepared by immobilizing magnetic copper ferrite on Z18 (Z18:CuFe₂O₄) to recover the zeolite adsorbent. In addition, Z18 was modified (Z18 M) with a mixture of 3-aminopropyltriethoxysilane (APTES) and trimethylchlorosilane (TMCS) to improve the affinity towards organic compounds in the final nanocomposite system (Z18 M:CuFe₂O₄). While the unmodified composite demonstrated inconsequential CGA removal rates, Z18 M:CuFe₂O₄ could adsorb 89.35% of CGA within the first hour of operation. Z18 M:CuFe₂O₄ showed no toxicity for seed germination and achieved a mass recovery of 85% (due to a saturation magnetization of 4.1 emu g⁻¹) when an external magnetic field was applied. These results suggest that adsorbing magnetic nanocomposites are amenable to CGA polyphenol removal from wastewater. Furthermore, the reuse, revalorization, and conversion into value-added materials of agro-industrial waste may allow the opportunity to implement sustainability and work towards a circular economy. Full article

This investigation focused on the fabrication of ceramic ferrimagnetic CuFe₂O₄–conductive polypyrrole (PPy) composites for energy storage. CuFe₂O₄ with a crystal size of 20–30 nm and saturation magnetization of 31.4 emu g⁻¹ was prepared by hydrothermal synthesis, and PPy was prepared by chemical polymerization. High-active-mass composite electrodes were fabricated for energy storage in supercapacitors for operation in a sodium sulfate electrolyte. The addition of PPy to CuFe₂O₄ resulted in a decrease in charge transfer resistance and an increase in capacitance in the range from 1.20 F cm⁻² (31 F g⁻¹) to 4.52 F cm⁻² (117.4 F g⁻¹) at a 1 mV s⁻¹ sweep rate and from 1.17 F cm⁻² (29.9 F g⁻¹) to 4.60 F cm⁻² (120.1 F g⁻¹) at a 3 mA cm⁻² current density. The composites showed higher capacitance than other magnetic ceramic composites of the same mass containing PPy in the same potential range and exhibited improved cyclic stability. The magnetic behavior of the composites was influenced by the magnetic properties of ferrimagnetic CuFe₂O₄ and paramagnetic PPy. The composites showed a valuable combination of capacitive and magnetic properties and enriched materials science of magnetic supercapacitors for novel applications based on magnetoelectric and magnetocapacitive properties. Full article

This work presents the development of a magnetic levitation system with a ferrite core, designed for electromagnetic energy harvesting from mechanical vibrations. The system consists of a fixed enamel-coated copper coil and five neodymium-iron-boron permanent magnets housed within a PVC spool. To enhance magnetic flux concentration, a manganese-zinc ferrite (Mn-Zn) ring was employed within the spool. Experimental tests were conducted at frequencies up to 20 Hz, demonstrating the device’s potential for harvesting energy from small vibrations, such as those generated by human biomechanical movements, achieving operating voltages up to 3 V. Additionally, the architecture is scalable for larger systems and allows for the integration of multiple transducers without magnetic field interference, independent of the frequency or excitation phase of each transducer. Full article

Although much information can be gained about thermally induced microstructural changes in metals through the measurement of their thermophysical properties using a differential scanning calorimeter (DSC), due to competing influences on the signal, not all microstructural changes can be fully characterised this way. For example, accurate characterisation of recrystallisation, tempering, and changes in retained delta ferrite in alloyed steels becomes complex due to additional signal changes due to the Curie point, oxidation, and the rate (and therefore the magnitude) of transformation. However, these types of microstructural changes have been shown to invoke strong magnetic and electromagnetic (EM) responses; therefore, simultaneous EM measurements can provide additional complementary data which can help to emphasise or deconvolute these complex signals and develop a more complete understanding of certain metallurgical phenomena. This paper discusses how a DSC machine has been modified to incorporate an EM sensor consisting of two copper coils printed onto either side of a ceramic substrate, with one coil acting as a transmitter and the other as a receiver. The coil is interfaced with a custom-built data acquisition system, which provides current to the transmit coil, records signals from the receive coil, and is controlled by a graphical user interface which allows the user to select multiple excitation frequencies. The equipment has a useable frequency range of approximately 1–100 kHz and outputs phase and magnitude readings at a rate of approximately 50 samples per second. Simultaneous DSC-EM measurements were performed on a nickel sample up to a temperature of 600 °C, with the reversable ferromagnetic to paramagnetic transition in the nickel sample invoking a clear EM response. The results show that the combined DSC-EM apparatus has the potential to provide a powerful tool for the analysis of thermally induced microstructural changes in metals, feeding into research on steel production, development of magnetic and conductive materials, and many more areas. Full article

A small induction furnace (SIF), which has the important components of copper coils, a ceramic jig, and a graphite crucible, employed for a glass souvenir production process, has been developed as a form of clean technology for multiphysics, consisting of electromagnetics analysis (EA) and thermal analysis (TA). First, two experiments were established to measure parameters for multiphysics results validation and boundary condition settings. Then, the parameters were applied to multiphysics, in which the EA revealed magnetic flux density (B) and ohmic losses, and the TA reported a temperature consistent with the experimental results, confirming the multiphysics credibility. Next, a ferrite flux concentrator was added to the SIF during development. Multiphysics revealed that PC40 ferrite, as a flux concentrator with a suitable design, could increase B by about 159% compared to the conventional SIF at the power of 1000 W. As expected, the B increases alongside the increase in power applied to the coils, and is more densely concentrated in the flux concentrator than in other regions, enhancing the production process efficacy. Lastly, the developed SIF was employed in the actual process and received good feedback from users. The novel research findings are the developed SIF and methodology, exclusively designed for this research and practically employed for a glass souvenir production process. Full article

In this study, magnetic copper ferrite (CuFe₂O₄) nanoparticles were synthesized via the Pechini sol-gel method and evaluated for the removal of Cd(II) ions from aqueous solutions. PF600 and PF800 refer to the samples that were synthesized at 600 °C and 800 °C, respectively. Comprehensive characterization using FTIR, XRD, FE-SEM, HR-TEM, and EDX confirmed the successful formation of CuFe₂O₄ spinel structures, with crystallite sizes of 22.64 nm (PF600) and 30.13 nm (PF800). FE-SEM analysis revealed particle diameters of 154.98 nm (PF600) and 230.05 nm (PF800), exhibiting spherical and irregular shapes. HR-TEM analysis further confirmed the presence of aggregated nanoparticles with average diameters of 52.26 nm (PF600) and 98.32 nm (PF800). The PF600 and PF800 nanoparticles exhibited exceptional adsorption capacities of 377.36 mg/g and 322.58 mg/g, respectively, significantly outperforming many materials reported in the literature. Adsorption followed the Langmuir isotherm model and pseudo-second-order kinetics, indicating monolayer adsorption and strong physisorption. The process was spontaneous, exothermic, and predominantly physical. Reusability tests demonstrated high adsorption efficiency across multiple cycles when desorbed with a 0.5 M ethylenediaminetetraacetic acid (EDTA) solution, emphasizing the practical applicability of these nanoparticles. The inherent magnetic properties of CuFe₂O₄ facilitated easy separation from the aqueous medium using a magnet, enabling efficient and cost-effective recovery of the adsorbent. These findings highlight the potential of CuFe₂O₄ nanoparticles, particularly PF600, for the effective and sustainable removal of Cd(II) ions from water. Full article