Search Results (3,431)

Inspired by natural gradient structures observed in biological systems such as lobster exoskeletons and bamboo, this study proposes a biomimetic strategy for developing advanced automotive materials that achieve an optimal balance between strength and ductility. Against this backdrop, the present work systematically reviews the design principles underlying natural gradient structures and examines the advantages and limitations of current additive manufacturing—specifically selective laser melting (AM-SLM)—as well as conventional forming and machining processes, in fabricating nature-inspired architectures. The research systematically explores hierarchical gradient designs which endow materials with superior mechanical properties, including enhanced strength, stiffness, and energy absorption capabilities. Two primary strengthening mechanisms—hetero-deformation-induced (HDI) hardening and precipitation hardening—were employed to overcome the conventional strength–ductility trade-off. Gradient-structured materials were fabricated using selective laser melting, and microstructural analyses demonstrated that controlled interface zones and tailored precipitation distribution critically influence property improvements. Based on these findings, an integrated material design strategy combining nature-inspired gradient architectures with post-processing treatments is presented, providing a versatile methodology to meet the specific performance requirements of automotive components. Overall, this work offers new insights for developing next-generation lightweight structural materials with exceptional ductility and damage tolerance and establishes a framework for translating bioinspired concepts into practical engineering solutions. Full article

In the search for lightweight and sustainable engineering approaches, enhancing the surface wear resistance of structural materials, such as 6061-T6 aluminum alloy, has become increasingly important. This study investigates the effect of coverage rates on the tribological properties of shot-peened 6061-T6 alloy, aiming to improve its usage in industries where weight reduction and durability are important, such as aerospace, automotive, railway, and renewable energy systems. A shot peening process was applied at four different coverage rates of 100%, 200%, 500%, and 1500% for comprehensive evaluation. A series of experimental analyses were conducted, including microhardness tests, ball-on-plate wear tests, residual stress measurements, and surface roughness evaluations. Furthermore, microstructural analysis was performed to investigate subsurface deformation, and scanning electron microscopy (SEM) was carried out to identify the wear mechanisms of the worn surfaces in detail. The results demonstrated a clear trend of gradual improvement in wear resistance with increasing shot peen coverage. The sample treated at a 1500% coverage rate exhibited 1.34 times higher hardness and 19 times higher wear resistance compared to the untreated sample. This study highlights that shot peening is an effective and feasible surface engineering method for enhancing the wear performance of 6061-T6 alloy. The findings offer valuable contributions for the development of lightweight and wear-resistant components considering sustainable material design. Full article

Wood-derived ceramics represent a novel class of bio-based composite materials that integrate the hierarchical porous architecture of natural wood with high-performance ceramic phases such as silicon carbide (SiC). This review systematically summarizes recent advances in the fabrication of SiC woodceramics via two predominant sintering routes—reactive infiltration sintering and hot-press sintering—and elucidates their effects on the resulting microstructure and mechanical properties. This review leverages the intrinsic anisotropic vascular network and multiscale porosity and mechanical strength, achieving ultralightweight yet mechanically robust ceramics with tunable anisotropy and dynamic energy dissipation capabilities. Critical process–structure–property relationships are highlighted, including the role of ceramic reinforcement phases, interfacial engineering, and multiscale toughening mechanisms. The review further explores emerging applications spanning extreme protection (e.g., ballistic armor and aerospace thermal shields), multifunctional devices (such as electromagnetic shielding and tribological components), and architectural innovations including seismic-resistant composites and energy-efficient building materials. Finally, key challenges such as sintering-induced deformation, interfacial bonding limitations, and scalability are discussed alongside future prospects involving low-temperature sintering, nanoscale interface reinforcement, and additive manufacturing. This mini overview provides essential insights into the design and optimization of wood-derived ceramics, advancing their transition from sustainable biomimetic materials to next-generation high-performance structural components. This review synthesizes data from over 50 recent studies (2011–2025) indexed in Scopus and Web of Science, highlighting three key advancements: (1) bio-templated anisotropy breaking the porosity–strength trade-off, (2) reactive vs. hot-press sintering mechanisms, and (3) multifunctional applications in extreme environments. Full article

Mueller matrix polarimetry is recently attracting more and more attention for its diagnostic potentials. However, for prevalently used division of time Mueller matrix polarimeter based on dual-rotating retarder scheme, beam drift induced by rotating polarizers and waveplates introduces spatial misalignment and pseudo-edge artifacts in imaging results, hindering following accurate microstructural features characterization. In this paper, we quantitatively analyze the beam drift phenomenon in dual-rotating retarder Mueller matrix microscopy and its impact on linear retardance measurement, which is frequently used to reflect tissue fiber arrangement. It is demonstrated that polarizer rotation induces larger beam drift than waveplate rotation due to surface non-uniformity and stress deformation. Furthermore, for waveplates rotated constantly in dual-rotating retarder scheme, their tilt within polarization state analyzer can result in more drift and throughput loss than those within polarization state generator. Finally, phantom and tissue experiments confirm that beam drift, rather than inherent optical path changes, dominates the systematic overestimation of linear retardance in boundary image regions. The findings highlight beam drift as a dominant error source for quantifying linear retardance, necessitating careful optical design alignment and a reliable registration algorithm to obtain highly accurate polarization data for training machine learning models of pathological diagnosis using Mueller matrix microscopy. Full article

The creep behavior of rigid polyvinyl chloride (PVC) in hydrothermal environments can compromise its long-term stability and load-bearing capacity, potentially leading to deformation or structural failure. Understanding this degradation is critical for ensuring the durability and safety of PVC in engineering applications such as pipelines and building materials. In this study, accelerated hydrothermal aging tests were carried out on PVC under controlled conditions of 60 °C and 90% relative humidity (RH). Short-term tensile creep tests at four different stress levels were conducted both before and after aging. Microstructural changes associated with the PVC’s creep behavior were analyzed using X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FTIR), scanning electron microscopy (SEM), and other microscopic characterization techniques. These analyses provided a detailed microscopic interpretation of how hydrothermal exposure and applied loads influenced the macroscopic creep performance of the PVC, thereby elucidating the correlation between its macroscopic mechanical behavior and microstructural evolution. By applying the time–stress equivalence principle and the time–aging equivalence principle, the short-term creep behavior was characterized to predict long-term performance. The accelerated characterization curve can effectively predict the creep behavior of PVC under a stress level of 16 MPa over approximately 6.5 years in an environment of 60 °C and 90% RH. At the same time, the master creep modulus curve of PVC under any aging duration and stress level can be established under the specified environmental conditions of 60 °C and 90% RH. Long-term creep curves were fitted using a locally structured derivative Kelvin model, demonstrating that this model can effectively simulate the long-term creep behavior of PVC under hydrothermal conditions. The results indicate that at a stress level of 16 MPa, PVC is expected to undergo creep damage and failure after approximately 15 years in such an environment. These findings provide a critical reference for assessing the long-term performance of PVC in hydrothermal environments. Full article

This study proposes a novel egg-crate honeycomb core sandwich panel (SP-EHC) that combines the structural advantages of conventional lattice and grid configurations while mitigating their limitations in stability and mechanical performance. The design employs chamfered intersecting grid walls to create a semi-enclosed honeycomb architecture, enhancing out-of-plane stiffness and buckling resistance and enabling ventilation and drainage. To facilitate efficient and accurate structural analysis, a two-dimensional equivalent plate model (2D-EPM) is developed using the variational asymptotic method (VAM). This model significantly reduces the complexity of three-dimensional elasticity problems while preserving essential microstructural characteristics. A Reissner–Mindlin-type formulation is derived, enabling local field reconstruction for detailed stress and displacement evaluation. Model validation is conducted through experimental testing and three-dimensional finite element simulations. The 2D-EPM demonstrates high accuracy, with static analysis errors in load–displacement response within 10% and a maximum modal frequency error of 10.23% in dynamic analysis. The buckling and bending analyses, with or without initial deformation, show strong agreement with the 3D-FEM results, with deviations in the critical buckling load not exceeding 5.23%. Local field reconstruction achieves stress and displacement prediction errors below 2.7%, confirming the model’s fidelity at both global and local scales. Overall, the VAM-based 2D-EPM provides a robust and computationally efficient framework for the structural analysis and optimization of advanced sandwich panels. Full article

This study fabricated fluorinated graphite (FG)-reinforced Ni/WC/CeO₂ cladding layers on 45 steel substrates using vacuum cladding technology. Their microstructure, phase composition, mechanical properties, and tribological behavior over a wide temperature range (25–800 °C) were systematically characterized. The results demonstrate that FG addition promotes the formation of a self-lubricating CeF₃ phase. The optimal CeF₃ phase formation efficiency occurred at a 1.5 wt% FG content (NWF15). The NWF15 cladding layer exhibited the smallest average grain size (15.88 nm) and the lowest porosity (0.1410%) among all samples. Mechanical testing revealed that this cladding layer possessed the highest microhardness (1062.7 ± 21.9 HV_0.2). Its H/E and H³/E² ratios, indicative of resistance to elastic strain and plastic deformation, reached 0.0489 and 0.0291, respectively. Tribological tests revealed pronounced temperature-dependent wear behavior: abrasive wear was predominant at 25 °C; adhesive wear dominated from 200 to 600 °C; and oxidative wear became the primary mechanism at 800 °C. Throughout this temperature range, the CeF₃ phase effectively reduced wear damage by suppressing groove propagation and providing effective lubrication, particularly under high-temperature conditions. Full article

Film-cooling holes are the key cooling structures of turbine blades, and there are still great challenges in manufacturing high-quality film-cooling holes. Although abrasive flow machining can be used as a post-processing technique to optimize the quality of film-cooling holes, its action process and influence mechanism have not been systematically studied. Herein, the drilling method of femtosecond laser combined with abrasive flow is studied in detail. Moreover, for comparison, the drilling methods of single femtosecond laser, single electrical discharge machining, and electrical discharge machining combined with abrasive flow are also discussed. The microstructure and composition distribution of the hole walls before and after abrasive flow machining were systematically characterized, indicating that abrasive flow can effectively remove the recast layer and cause local plastic deformation. Due to the surface hardening and non-uniform residual stress caused by abrasive impact, abrasive flow machining can increase the high-temperature endurance time of film-cooling holes while reducing the elongation. The combination of femtosecond laser and abrasive flow machining demonstrates the best high-temperature mechanical properties, with the endurance time and elongation reaching 136.15 h and 12.1%, respectively. The fracture mechanisms of different drilling methods are further discussed in detail. The research results provide theoretical guidance for the manufacturing of high-quality film-cooling holes through the composite processing of femtosecond laser and abrasive flow. Full article

Taking a typical carburized alloy steel for heavy-duty gears as the research object, this work regulates carburizing–quenching and tempering processes to conduct a layer-by-layer analysis of gradient-distributed microstructures and mechanical properties in the carburized layer. The effects of tempering temperature on martensite evolution, mechanical properties, and wear resistance were specifically investigated. Results demonstrate that carburizing–quenching followed by cryogenic treatment generates high-carbon martensite at the surface, progressively transitioning to lath martensite towards the core. Low-temperature tempering promotes fine carbide precipitation, while elevated temperatures cause carbide coarsening. Specimens tempered at 175 °C achieve surface hardness of 800 HV and near-surface compressive yield strength of 2940 MPa. These samples exhibit 13% lower wear mass loss compared to 240 °C tempered counterparts, demonstrating superior wear resistance characterized by relatively flat wear surfaces, uniform contact stress distribution, and reduced cross-sectional plastic deformation zones. Key strengthening mechanisms at lower tempering temperatures involve solution strengthening, dislocation strengthening, and partial precipitation strengthening from carbides. Coherent carbides formed under these conditions impede fatigue dislocation motion via shearing mechanisms to suppress plastic deformation and fatigue crack initiation under contact fatigue stress, thereby enhancing wear performance. Full article

Loess has poor engineering properties, including wet subsidence and dynamic fragility, and the dynamic stability of the loess subgrades can be improved by compacted modified loess mixing industrial wastes such as fly ash and lignin. However, the performance of the modified loess under complex environmental conditions, including dry and wet cycles, as well as freeze-thaw cycles, remains unclear. In this study, the dynamic and structural characteristics of modified loess mixing fly ash and lignin under the coupling effect of dry-wet/freeze-thaw cycles were investigated through laboratory tests, including dry-wet–freeze/thaw cycle tests, dynamic triaxial tests, and scanning electron microscope tests. The cumulative plastic deformation characteristics of the improved loess under different dry-wet cycles and freeze-thaw cycles were analyzed. Combined with the scanning electron microscope test results, the attenuation mechanism of the strength of the improved loess under dry-wet/freeze-thaw coupling was analyzed. The results show that the dry-wet/freeze-thaw cycles have a significant effect on the dynamic deformation of the improved loess. With the increase in dry-wet/freeze-thaw cycles, the cumulative plastic deformation of the improved loess increases logarithmically with the rise in vibration times. With the increase in the number of dry-wet/freeze-thaw cycles, the improved loess becomes loose. The micro-cracks formed in the modified loess due to the connection and directional arrangement of the pores, and become wider and wider with the increase in dry-wet/freeze-thaw cycles. The apparent porosity, average porous diameter, and pore fractal dimension of the improved loess increase, while the probability entropy decreases. Compared with freeze-thaw cycles, dry-wet cycles had a greater effect on the microstructure of the improved loess, which made the deterioration of the dynamic stability of the improved loess more obvious. Full article

In this study, a new nonlinear dynamic model was established for functionally graded material (FGM) beams with layered/porous fractal microstructures, aiming to reveal the cross-scale propagation mechanism of flexural waves under large deflection conditions. The characteristics of layered/porous microstructures were equivalently mapped to the fractal dimension index. In the framework of the fractal derivative, a fractal nonlinear wave governing equation integrating geometric nonlinear effects and microstructure characteristics was derived, and the coupling effect of finite deformation and fractal characteristics was clarified. Four groups of deflection gradient traveling wave analytical solutions were obtained by solving the equation through the extended minimal (G′/G) expansion method. Compared with the traditional (G′/G) expansion method, the new method, which is concise and expands the solution space, generates additional csch² soliton solutions and csc² singular-wave solutions. Numerical simulations showed that the spatiotemporal fractal dimension can dynamically modulate the amplitude attenuation, waveform steepness, and phase rotation characteristics of kink solitary waves in beams. At the same time, it was found that the decrease in the spatial fractal dimension will make the deflection curve of the beam more gentle, revealing that the fractal characteristics of the microstructure have an active control effect on the geometric nonlinearity. This model provides theoretical support for the prediction and regulation of the wave behavior of fractal microstructure FGM components, and has application potential in acoustic metamaterial design and engineering vibration control. Full article

For reliable electronics, it is important to have an understanding of solder joint failure mechanisms. However, because of difficulties in real-time atomistic scale analysis during deformation, we still do not fully understand these mechanisms. Here, we report on the development of an innovative in situ method of observing the response of the microstructure to tensile strain at room temperature using high-voltage transmission electron microscopy (HV-TEM). This technique was used to observe events including dislocation formation and movement, grain boundary formation and separation, and crack initiation and propagation in a Sn-3 wt.%Ag-0.5 wt.%Cu (SAC305) alloy joint formed between copper substrates. Full article

This article presents a study on symmetric cyclic torsion with the application of electric pulses and their effect on the formability of α-brass CuZn30 at room temperature. Preliminary tests were carried out using a conventional monotonic torsion test. The obtained results served as a reference for the subsequently conducted symmetric cyclic torsion tests. Then, under analogical deformation conditions, tests were conducted with the application of electric pulses featuring various parameters: different pulse durations and different periods, i.e., intervals between successive pulses. Microstructural studies of the deformed material were conducted, including examinations using a microscope equipped with an electron backscatter diffraction (EBSD) detector. Based on the results, it was found that the application of electric pulses during cyclic torsion tests consistently leads to a reduction in stress compared to cyclic torsion tests conducted at ambient temperature without current flow. In most cases, it also results in an increase in strain compared to tests without the application of electric pulses. The electroplastometric torsion tests carried out in this study within the bulk forming process are the first of their kind to combine cyclic torsion with electrically assisted forming (EAF). The proposed combination may lead to the development of new deformation methods in real manufacturing processes. Full article

This study investigates the influence of Cu addition on the nanostructural evolution and mechanical performance of a heavily drawn non-equiatomic CoCu_1.71FeMnNi high-entropy alloy (HEA) wire. Through systematic microstructural and compositional analysis, we examine how Cu constituent affects phase separation behavior and promotes deformation-induced nano-twinning in another phase counterpart. The designed HEA wire exhibits an elongated ultrafine dual face-centered cubic (fcc) lamella structure (i.e., Co-Fe-rich and Cu-rich phases) that emerges through compositional segregation by spontaneous phase separation from the as-cast state. High-resolution electron microscopy reveals the dislocation wall boundaries stabilized by nanoscale phase interfaces. The cold-drawn CoCu_1.71FeMnNi wire features an impressive combination of strength and ductility, as well as an ultimate tensile strength of nearly ~2 GPa with an elongation of over ~6%. These findings highlight the critical role of compositional tuning in controlling the ultrafine lamella structure stabilized by spinodal-like phase decomposition, offering a pathway to engineering high-performance HEA wires for advanced structural applications. Full article

Boron (B) is widely used as a neutron-absorbing nuclide and has significant applications in the nuclear industry. B₄C/Al composites combine the high hardness of B₄C with the ductility of Al, making them commonly used neutron-absorbing materials. Under current preparation methods, the poor wettability and low reactivity of B₄C with molten Al limit its effective incorporation into the matrix, and the addition of B₄C in B₄C/Al composites has reached its threshold limit, making it difficult to achieve breakthrough improvements in neutron absorption performance. However, incorporating additional B elements into the B₄C/Al composite can break this limit, effectively enhancing the material’s neutron absorption performance. Nevertheless, research on the impact of this addition on the mechanical properties of the composite remains unclear. The requirements for B₄C/Al composites as spent fuel storage and transportation devices include high mechanical strength and certain machinability. This study fabricated B₄C/Al composites with varying B contents (5 wt.%, 10 wt.%, and 15 wt.%), and the influence of B addition on the microstructure and mechanical properties of B₄C/Al composites was investigated. The results demonstrate that the composites exhibit a density of approximately 99% with well-established interfacial bonds. Increasing B content leads to a higher quantity of interfacial reaction products Al₃BC and AlB₂, enhancing the Vickers hardness to 370.93 HV. The bending strength and fracture toughness of composites with 5 wt.% and 15 wt.% B addition decreased, whereas those with 10 wt.% B exhibited excellent resistance to crack growth and high-temperature plastic deformation due to a high content of ductile phase. Full article