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Keywords = degassing

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22 pages, 3169 KB  
Article
Preliminary Results on Hydrogen Concentration Time Series in Spring Gases from the Pamir–Western Himalayan Syntaxis: Variability and Tectonic Instability
by Jiao Tian, Jingchao Li, Yuwen Wang, Miao He, Shihan Cui, Bingyu Yao, Zhaojun Zeng, Jinyuan Dong, Changhui Ju, Chang Lu and Xiaocheng Zhou
Appl. Sci. 2025, 15(17), 9736; https://doi.org/10.3390/app15179736 (registering DOI) - 4 Sep 2025
Abstract
Identifying reliable geochemical signals that reflect crustal stress evolution remains a major challenge in earthquake monitoring. Spring fluids, due to their deep circulation and rapid response, provide an important window into fault-zone processes. This study presents three years (May 2022–March 2025) of hourly [...] Read more.
Identifying reliable geochemical signals that reflect crustal stress evolution remains a major challenge in earthquake monitoring. Spring fluids, due to their deep circulation and rapid response, provide an important window into fault-zone processes. This study presents three years (May 2022–March 2025) of hourly hydrogen gas (H2) concentration monitoring in spring gases from the Muji Basin on the northern Pamir Plateau, integrated with meteorological and seismic data. H2 concentrations exhibited a stable diurnal pattern, positively correlated with water and air temperatures and negatively correlated with atmospheric pressure. Short-term anomalies during seismically quiet periods may reflect a combination of temperature-dependent solubility effects and transient degassing caused by localized gas accumulation and sudden release under heterogeneous fault and aquifer conditions. During seismically active phases, sustained increases in H2 concentrations were also recorded; however, such anomalies did not consistently precede earthquakes, instead reflecting broader phases of tectonic instability and episodic fault-zone degassing. These findings highlight the potential of long-term H2 monitoring to improve our understanding of the coupling between crustal stress, fluid transport, and degassing processes in tectonically active regions. Full article
(This article belongs to the Section Earth Sciences)
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25 pages, 5652 KB  
Article
Modeling and Optimization of the Vacuum Degassing Process in Electric Steelmaking Route
by Bikram Konar, Noah Quintana and Mukesh Sharma
Processes 2025, 13(8), 2368; https://doi.org/10.3390/pr13082368 - 25 Jul 2025
Viewed by 555
Abstract
Vacuum degassing (VD) is a critical refining step in electric arc furnace (EAF) steelmaking for producing clean steel with reduced nitrogen and hydrogen content. This study develops an Effective Equilibrium Reaction Zone (EERZ) model focused on denitrogenation (de-N) by simulating interfacial reactions at [...] Read more.
Vacuum degassing (VD) is a critical refining step in electric arc furnace (EAF) steelmaking for producing clean steel with reduced nitrogen and hydrogen content. This study develops an Effective Equilibrium Reaction Zone (EERZ) model focused on denitrogenation (de-N) by simulating interfacial reactions at the bubble–steel interface (Z1). The model incorporates key process parameters such as argon flow rate, vacuum pressure, and initial nitrogen and sulfur concentrations. A robust empirical correlation was established between de-N efficiency and the mass of Z1, reducing prediction time from a day to under a minute. Additionally, the model was further improved by incorporating a dynamic surface exposure zone (Z_eye) to account for transient ladle eye effects on nitrogen removal under deep vacuum (<10 torr), validated using synchronized plant trials and Python-based video analysis. The integrated approach—combining thermodynamic-kinetic modeling, plant validation, and image-based diagnostics—provides a robust framework for optimizing VD control and enhancing nitrogen removal control in EAF-based steelmaking. Full article
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10 pages, 2486 KB  
Article
Performance of Miniature Carbon Nanotube Field Emission Pressure Sensor for X-Ray Source Applications
by Huizi Zhou, Wenguang Peng, Weijun Huang, Nini Ye and Changkun Dong
Micromachines 2025, 16(7), 817; https://doi.org/10.3390/mi16070817 - 17 Jul 2025
Viewed by 2109
Abstract
There is a lack of an effective approach to measure vacuum conditions inside sealed vacuum electronic devices (VEDs) and other small-space vacuum instruments. In this study, the application performance of an innovative low-pressure gas sensor based on the emission enhancements of multi-walled carbon [...] Read more.
There is a lack of an effective approach to measure vacuum conditions inside sealed vacuum electronic devices (VEDs) and other small-space vacuum instruments. In this study, the application performance of an innovative low-pressure gas sensor based on the emission enhancements of multi-walled carbon nanotube (MWCNT) field emitters was investigated, and the in situ vacuum performance of X-ray tubes was studied for the advantages of miniature dimension and having low power consumption, extremely low outgassing, and low thermal disturbance compared to conventional ionization gauges. The MWCNT emitters with high crystallinity presented good pressure sensing performance for nitrogen, hydrogen, and an air mixture in the range of 10−7 to 10−3 Pa. The miniature MWCNT sensor is able to work and remain stable with high-temperature baking, important for VED applications. The sensor monitored the in situ pressures of the sealed X-ray tubes successfully with high-power operations and a long-term storage of over two years. The investigation showed that the vacuum of the sealed X-ray tube is typical at a low 10−4 Pa level, and pre-sealing degassing treatments are able to make the X-ray tube work under high vacuum levels with less outgassing and keep a stable high vacuum for a long period of time. Full article
(This article belongs to the Section D:Materials and Processing)
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10 pages, 1296 KB  
Article
High-Sensitivity Dynamic Detection of Dissolved Acetylene in Transformer Oil Based on High-Power Quartz-Enhanced Photoacoustic Spectroscopy Sensing System
by Yuxiang Wu, Tiehua Ma, Chenhua Liu, Yashan Fan, Shuai Shi, Songjie Guo, Yu Wang, Xiangjun Xu, Guqing Guo, Xuanbing Qiu, Zhijin Shang and Chuanliang Li
Photonics 2025, 12(7), 713; https://doi.org/10.3390/photonics12070713 - 16 Jul 2025
Viewed by 390
Abstract
To enable the highly sensitive detection of acetylene (C2H2) dissolved in transformer oil, a high-power quartz-enhanced photoacoustic spectroscopy (QEPAS) sensing system is proposed. A standard 32.7 kHz quartz tuning fork (QTF) was employed as an acoustic transducer, coupled with [...] Read more.
To enable the highly sensitive detection of acetylene (C2H2) dissolved in transformer oil, a high-power quartz-enhanced photoacoustic spectroscopy (QEPAS) sensing system is proposed. A standard 32.7 kHz quartz tuning fork (QTF) was employed as an acoustic transducer, coupled with an optimized acoustic resonator to enhance the acoustic signal. The laser power was boosted to 150 mW using a C-band erbium-doped fiber amplifier (EDFA), achieving a detection limit of 469 ppb for C2H2 with an integration time of 1 s. The headspace degassing method was utilized to extract dissolved gases from the transformer oil, and the equilibrium process for the release of dissolved C2H2 was successfully monitored using the developed high-power QEPAS system. This approach provides reliable technical support for the real-time monitoring of the operational safety of power transformers. Full article
(This article belongs to the Section Lasers, Light Sources and Sensors)
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31 pages, 7931 KB  
Article
Enhanced Pool Boiling via Binder-Jetting 3D-Printed Porous Copper Structures: CHF and HTC Investigation
by Lilian Aketch Okwiri, Takeshi Mochizuki, Kairi Koito, Noriaki Fukui and Koji Enoki
Appl. Sci. 2025, 15(14), 7892; https://doi.org/10.3390/app15147892 - 15 Jul 2025
Viewed by 475
Abstract
The escalating heat flux densities in high-performance electronics necessitate superior thermal management. This study enhanced pool-boiling heat transfer, a method offering high heat removal capacity, by leveraging Binder Jetting 3D Printing (BJ3DP) to create complex porous copper structures without the need for chemical [...] Read more.
The escalating heat flux densities in high-performance electronics necessitate superior thermal management. This study enhanced pool-boiling heat transfer, a method offering high heat removal capacity, by leveraging Binder Jetting 3D Printing (BJ3DP) to create complex porous copper structures without the need for chemical treatments. This approach enables a reliable utilization of phenomena like capillarity for improved performance. Three types of porous copper structures, namely Large Lattice, Small Lattice, and Staggered, were fabricated on pure copper substrates and tested via pool boiling of de-ionized and de-gassed water at atmospheric pressure. Compared to a plain polished copper surface, which exhibited a critical heat flux (CHF) of 782 kW/m2 at a wall superheat of 18 K, the 3D-printed porous copper surfaces showed significantly improved heat transfer performance. The Staggered surface achieved a conventional CHF of 2342.4 kW/m2 (a 199.7% enhancement) at a wall superheat of 24.6 K. Notably, the Large Lattice and Small Lattice structures demonstrated exceptionally stable boiling without reaching the typical catastrophic CHF within the experimental parameters. These geometries continued to increase in heat flux, reaching maximums of 2397.7 kW/m2 (206.8% higher at a wall superheat of 55.6 K) and 2577.2 kW/m2 (229.7% higher at a wall superheat of 39.5 K), respectively. Subsequently, a gradual decline in heat flux was observed with an increasing wall superheat, demonstrating an outstanding resistance to the boiling crisis. These improvements are attributed to the formation of distinct vapor–liquid pathways within the porous structures, which promotes the efficient rewetting of the heated surface through capillary action. This mechanism supports a highly efficient, self-sustaining boiling configuration, emphasizing the superior rewetting and vapor management capabilities of these 3D-printed porous structures, which extend the boundaries of sustained high heat flux performance. The porous surfaces also demonstrated a higher heat transfer coefficient (HTC), particularly at lower heat fluxes (≤750 kW/m2). High-speed digital camera visualization provided further insight into the boiling phenomenon. Overall, the findings demonstrate that these BJ3DP structured surfaces produce optimized vapor–liquid pathways and capillary-enhanced rewetting, offering significantly superior heat transfer performance compared to smooth surfaces and highlighting their potential for advanced thermal management. Full article
(This article belongs to the Section Energy Science and Technology)
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26 pages, 3270 KB  
Review
Carbon Isotopes in Magmatic Systems: Measurements, Interpretations, and the Carbon Isotopic Signature of the Earth’s Mantle
by Yves Moussallam
Geosciences 2025, 15(7), 266; https://doi.org/10.3390/geosciences15070266 - 9 Jul 2025
Viewed by 569
Abstract
Carbon isotopes in magmatic systems serve as powerful tracers for understanding magma evolution, mantle processes, the deep carbon cycle, and the origin of Earth’s carbon. This review provides a comprehensive overview of carbon isotope measurements and behavior in magmatic systems, highlighting recent technological [...] Read more.
Carbon isotopes in magmatic systems serve as powerful tracers for understanding magma evolution, mantle processes, the deep carbon cycle, and the origin of Earth’s carbon. This review provides a comprehensive overview of carbon isotope measurements and behavior in magmatic systems, highlighting recent technological advancements and scientific insights. We begin by examining methods for measuring δ13C in volcanic gases, vesicles, glasses, melt, and fluid inclusions. We then explore the behavior of carbon isotopes in magmatic systems, especially during magmatic degassing. Finally, we evaluate what recent advances mean for our understanding of the carbon isotope signature of the Earth’s upper mantle. Full article
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12 pages, 1625 KB  
Communication
Prediction of Multiphase Flow in Ruhrstahl–Heraeus (RH) Reactor
by Han Zhang, Hong Lei, Yuanxin Jiang, Yili Sun, Shuai Zeng and Shifu Chen
Materials 2025, 18(13), 3149; https://doi.org/10.3390/ma18133149 - 2 Jul 2025
Viewed by 371
Abstract
Splashed droplets in the vacuum chamber play an important role in decarburization and degassing in Ruhrstahl–Heraeus (RH), but the scholars do not pay attention to the behaviors of splashed droplets. Thus, it is necessary to propose a new method to investigate the splashed [...] Read more.
Splashed droplets in the vacuum chamber play an important role in decarburization and degassing in Ruhrstahl–Heraeus (RH), but the scholars do not pay attention to the behaviors of splashed droplets. Thus, it is necessary to propose a new method to investigate the splashed droplets. A Euler–Euler model and the inter-phase momentum transfer are applied to investigate the interaction between the molten steel and the bubbles, and the gas domain in the vacuum chamber is included in the computational domain in order to describe the movement of the splashed droplets. Numerical results show that the flow field predicted by Euler–Euler model agrees well with the experimental data. There is a higher gas volume fraction near the up-snorkel wall, the “fountain” formed by the upward flow from the up-snorkel exceeds 0.1 m above the free surface, and the center of the vortex between the upward stream and the downward stream is closer to the upward stream in the vacuum chamber. Full article
(This article belongs to the Special Issue Fundamental Metallurgy: From Impact Solutions to New Insight)
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12 pages, 2291 KB  
Article
Processing and Evaluation of an Aluminum Matrix Composite Material
by Calin-Octavian Miclosina, Remus Belu-Nica, Costel Relu Ciubotariu and Gabriela Marginean
J. Compos. Sci. 2025, 9(7), 335; https://doi.org/10.3390/jcs9070335 - 27 Jun 2025
Viewed by 601
Abstract
This study signifies the development and characterization of a composite material with a metallic matrix of aluminum reinforced with a steel mesh, utilizing centrifugal casting technology. An evaluation was conducted to ascertain the influence of the formulation process and the presence of the [...] Read more.
This study signifies the development and characterization of a composite material with a metallic matrix of aluminum reinforced with a steel mesh, utilizing centrifugal casting technology. An evaluation was conducted to ascertain the influence of the formulation process and the presence of the insert on the mechanical behavior with regard to tensile strength. The aluminum matrix was obtained from commercial and scrap alloys, elaborated by advanced methods of degassing and chemical modification. Meanwhile, the steel mesh reinforcement was cleaned, copper plated, and preheated to optimize wetting and, consequently, adhesion. The structural characterization was performed by scanning electron microscopy (SEM) and energy dispersive X-ray spectroscopy analyses (EDX), which highlighted a well-defined interface and uniform copper distribution. The composite was produced by means of horizontal-axis centrifugal casting in a fiberglass mold, followed by cold rolling to obtain flat specimens. A total of eight tensile specimens were examined, with measured ultimate tensile strengths ranging from 78.5 to 119.8 (MPa). A thorough examination of the fractured specimens revealed a brittle fracture mechanism, devoid of substantial plastic deformation. The onset of failures was frequently observed at the interface between the aluminum matrix and the steel mesh. The use of SEM and EDX investigations led to the confirmation of the uniformity of the copper coating and the absence of significant porosity or interfacial defects. A bimodal distribution of tensile strength values was observed, a phenomenon that is likely attributable to variations in mesh positioning and local differences in solidification. A correlation was established between the experimental results and an analytical polynomial model, thereby confirming a reasonable fit. In sum, the present study provides a substantial foundation for the development of metal matrix composites with enhanced performance, specifically designed for challenging structural applications. This method also demonstrates potential for recycling aluminum scrap into high-performance composites with controlled microstructure and mechanical integrity. Full article
(This article belongs to the Special Issue Metal Composites, Volume II)
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13 pages, 8486 KB  
Article
Shallow Submarine CO2 Emissions in Coastal Volcanic Areas Implication for Global Carbon Budget Estimates: The Case of Vulcano Island (Italy)
by Sofia De Gregorio, Marco Camarda, Antonino Pisciotta and Vincenzo Francofonte
Environments 2025, 12(6), 197; https://doi.org/10.3390/environments12060197 - 11 Jun 2025
Viewed by 779
Abstract
The Earth’s degassing is an important factor in evaluating global carbon budget estimates and understanding the carbon cycle. As a result, numerous studies have focused on this topic. However, current estimates predominantly focus on subaerial CO2 emissions and CO2 deep submarine [...] Read more.
The Earth’s degassing is an important factor in evaluating global carbon budget estimates and understanding the carbon cycle. As a result, numerous studies have focused on this topic. However, current estimates predominantly focus on subaerial CO2 emissions and CO2 deep submarine emissions, particularly along mid-ocean ridges (MORs), whereas very few and only spatially limited estimates of shallow submarine CO2 emissions have been reported, despite being widespread features of the seafloor. This study reports the results of measuring the dissolved CO2 concentrations in shallow submarine environments along the coast of Vulcano Island (Aeolian Islands, Italy). For the areas exhibiting the highest concentrations, we calculated the amount of diffuse degassing by computing the sea–air CO2 flux. The results revealed extremely high dissolved CO2 concentrations, reaching up to 24 vol.% in areas with visible hydrothermal activity, including one location far from the island’s main crater. Notably, elevated CO2 levels were also detected in areas with minimal or no apparent hydrothermal discharge, indicating the occurrence of diffuse degassing processes in these areas. In addition, the calculated diffuse degassing flux was comparable in magnitude to the CO2 flux directly emitted into the atmosphere from the island’s main bubbling pools. Full article
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36 pages, 10376 KB  
Article
Genetic K-Means Clustering of Soil Gas Anomalies for High-Enthalpy Geothermal Prospecting: A Multivariate Approach from Southern Tenerife, Canary Islands
by Ángel Morales González-Moro, Luca D’Auria and Nemesio M. Pérez Rodríguez
Geosciences 2025, 15(6), 204; https://doi.org/10.3390/geosciences15060204 - 1 Jun 2025
Viewed by 572
Abstract
High-enthalpy geothermal resources in volcanic settings often lack clear surface manifestations, requiring integrated, data-driven approaches to identify hidden reservoirs. In this study, we apply a multivariate clustering technique—genetic K-Means clustering (GKMC)—to a comprehensive soil gas dataset collected from 1050 sampling sites across the [...] Read more.
High-enthalpy geothermal resources in volcanic settings often lack clear surface manifestations, requiring integrated, data-driven approaches to identify hidden reservoirs. In this study, we apply a multivariate clustering technique—genetic K-Means clustering (GKMC)—to a comprehensive soil gas dataset collected from 1050 sampling sites across the ~100 km2 Garehagua mining license, located in the southern rift zone of Tenerife (Canary Islands). The survey included diffuse CO2 flux measurements and concentrations of key soil gases (He, H2, CH4, O2, N2, Ar isotopes, and 222Rn, among others). Statistical-graphical analysis using the Sinclair method allowed for an objective classification of geochemical anomalies relative to background populations. The GKMC algorithm segmented the dataset into geochemically coherent clusters. One cluster, defined by elevated CO2, helium, and 222Rn levels, showed a clear spatial correlation with inferred tectonic lineaments in the southern rift zone. These anomalies are interpreted as structurally controlled conduits for the ascent of deep magmatic-hydrothermal fluids. The findings support the presence of a concealed geothermal system structurally constrained in the southern region of Tenerife. This study demonstrates that integrating GKMC clustering with soil gas geochemistry offers a robust methodology for detecting hidden geothermal anomalies. By enhancing anomaly detection in areas with subtle or absent surface expression, this approach contributes to reducing exploration risk and provides a valuable decision-support tool for targeting future drilling operations in volcanic terrains. Full article
(This article belongs to the Section Geochemistry)
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22 pages, 3699 KB  
Review
Occurrences and Perspectives of Natural Hydrogen Extraction: The Brazilian Context
by Vitória Felicio Dornelas, Andreas Nascimento, Diunay Zuliani Mantegazini, Electo Eduardo Silva Lora, Edson da Costa Bortoni and Mohd Amro
Energies 2025, 18(11), 2859; https://doi.org/10.3390/en18112859 - 30 May 2025
Viewed by 898
Abstract
The global energy matrix needs to undergo considerable changes to achieve the clean and affordable energy target as per the Sustainable Development Goals determined by the United Nations (UN) by 2030. Hydrogen has stood out worldwide as a potential substitute for current non-renewable [...] Read more.
The global energy matrix needs to undergo considerable changes to achieve the clean and affordable energy target as per the Sustainable Development Goals determined by the United Nations (UN) by 2030. Hydrogen has stood out worldwide as a potential substitute for current non-renewable sources. Once thought to be minor, if not non-existent, natural hydrogen is now becoming a more significant alternative that is being explored. Natural hydrogen can be obtained from subsurface rocks by the generation process of serpentinization, radiolysis, rock fracturing, or magma degassing, using extraction technology similar to that already used in the oil and gas industries. Thus, the goal of this research was to perform a consistent technical–scientific and bibliometric review of natural hydrogen, presenting the Brazilian context. The results showed that from 2017 onwards, there has been an increase in research publications related to the topic. France is the country with the most publications. In Brazil, the potential of natural hydrogen sources has been studied in states such as Goias, Tocantins, Minas Gerais, Roraima, Bahia, and Ceará. It is still difficult to predict the potential cost of natural hydrogen production. However, estimates through the Hydroma company show a cost of 0.5 USD/kg, and Australia and Spain target price projects at approximately 1 USD/kg of natural decarbonization could be aided by natural hydrogen, which could supply the world’s energy needs for generations. Geological processes, reserve behavior, and the efficiency of extraction are among the unknowns, though. Brazil requires a strong regulatory framework and additional research. For exploration to be sustainable, cooperation between the government, businesses, and society is essential. Full article
(This article belongs to the Section B: Energy and Environment)
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22 pages, 7003 KB  
Article
Output of Volcanic SO2 Gases and Their Dispersion in the Atmosphere: The Case of Vulcano Island, Aeolian Archipelago, Italy
by Fabio Vita, Benedetto Schiavo, Claudio Inguaggiato, Jacopo Cabassi, Stefania Venturi, Franco Tassi and Salvatore Inguaggiato
Atmosphere 2025, 16(6), 651; https://doi.org/10.3390/atmos16060651 - 27 May 2025
Cited by 1 | Viewed by 862
Abstract
Gases emitted from active volcanic systems constitute a primary natural source of global atmospheric pollution. Atmospheric sulfur dioxide (SO2) concentrations were monitored using a near-continuous network based on Scan-DOAS (Differential Optical Absorption Spectroscopy) technology. Complementary intermittent measurements were performed using a [...] Read more.
Gases emitted from active volcanic systems constitute a primary natural source of global atmospheric pollution. Atmospheric sulfur dioxide (SO2) concentrations were monitored using a near-continuous network based on Scan-DOAS (Differential Optical Absorption Spectroscopy) technology. Complementary intermittent measurements were performed using a UV Thermo® analyzer deployed at fixed locations and along predefined transects on the island. SO2 flux data derived from the Scan-DOAS measurements, coupled with atmospheric dispersion maps generated using the AERMOD modeling software, enabled the estimation of SO2 distribution across the volcanic crater region and inhabited areas of the island, including Vulcano Village and Vulcano Piano. The results of the estimation of SO2 concentration in the atmosphere, integrated with the dispersion modeling, exhibited consistency with direct SO2 concentration measurements obtained by the Thermo® analyzer, demonstrating coherence between the two methodologies, although some overestimations of ambient SO2 were noted. This study provided valuable insights into areas with anomalous SO2 concentrations exceeding the threshold limits established by the World Health Organization (WHO) and the European Union (EU). These limits are generally exceeded in the crater zone and surrounding areas. The findings also highlighted the influence of prevailing winds and the temporal variations in volcanic degassing activity observed over the preceding 17 years, characterized by four periods of unrest degassing with SO2 emission rates from the summit solfataric area reaching up to 250 tonnes per day (td−1). Full article
(This article belongs to the Special Issue Natural Sources Aerosol Remote Monitoring (2nd Edition))
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19 pages, 6430 KB  
Article
Groundwater–River Water Interaction in an Urban Setting (Rome, Italy) Using a Multi-Method Approach (Hydrogeological and Radon Analyses)
by Martina Mattia, Gianmarco Mondati, Roberto Mazza, Carlo Rosa, Cristina Di Salvo and Paola Tuccimei
Water 2025, 17(10), 1555; https://doi.org/10.3390/w17101555 - 21 May 2025
Viewed by 657
Abstract
The interaction of the Almone River with groundwater in the Caffarella area (Rome, Italy) was investigated using a multi-method approach based on hydrogeological and radon analyses. Eleven measurement stations were established along the river at distances of approximately 270 m from one another. [...] Read more.
The interaction of the Almone River with groundwater in the Caffarella area (Rome, Italy) was investigated using a multi-method approach based on hydrogeological and radon analyses. Eleven measurement stations were established along the river at distances of approximately 270 m from one another. Stream discharge, water physicochemical properties, and radon levels were measured from June 2024 to March 2025. The contribution of two tributaries of the Almone was evaluated, but it was found to be negligible in terms of radon contribution. Except for an average increase of 40 L/s between stations 1A and 2A, the Almone’s discharge (corrected for the streams input) was constant (around 150 L/s) in June and slightly increasing from 6A to 11A in March due to heavier rainfalls. The increased discharge between stations 1A and 2A was interpreted as groundwater overflow from the volcanic aquifer into the alluvial body and in turn into the river due to a change in geometry and volume of the volcanic aquifer. In that part of the river, radon concentration increased only in March, due to the fast transition of the groundwater from a high to a lower radon emanation unit. Radon decreased along the valley due to atmospheric evasion, as confirmed by pH growth due to CO2 degassing. Full article
(This article belongs to the Special Issue Research on Hydrogeology and Hydrochemistry: Challenges and Prospects)
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29 pages, 13464 KB  
Article
Ecofriendly Water-Soluble Binders for Precision Ceramic Moulds in Aerospace Turbine Casting: Process Development and Performance Evaluation
by Marcin Małek, Marcin Wachowski and Janusz Kluczyński
Materials 2025, 18(10), 2329; https://doi.org/10.3390/ma18102329 - 16 May 2025
Viewed by 589
Abstract
The paper presents the development of an ecofriendly ceramic moulding system for the precision casting of aircraft turbine components from nickel superalloys using water-soluble binders. The motivation was to eliminate hydrolysed ethyl silicate (HES) due to its environmental and occupational hazards. Two water-based [...] Read more.
The paper presents the development of an ecofriendly ceramic moulding system for the precision casting of aircraft turbine components from nickel superalloys using water-soluble binders. The motivation was to eliminate hydrolysed ethyl silicate (HES) due to its environmental and occupational hazards. Two water-based binders (K + M)—Keysol (for the primary layer) and Matrixsol (for the backup layers)—were evaluated against the standard HES-based system. A comprehensive comparative analysis was conducted including microstructure, phase composition, wettability, mechanical, thermal, and gas permeability properties. The developed K + M ceramic moulds achieved a bending strength of 12.4 MPa after annealing, average surface roughness (Ra) below 5 µm, and open porosity of 29.1%, indicating excellent strength and permeability. Thermal conductivity increased from 0.3 W/mK to 2.0 W/mK between 22 °C and 1400 °C. The wetting angle of water-based binders was higher (Keysol: ~36°) compared to HES (~5°), resulting in more stable surface morphology. Gas permeability was maintained at 5.6 × 10−9 cm2 at 1100 °C, ensuring effective degassing during casting. The results demonstrate that the K + M system can replace HES in production while improving safety and reducing environmental impact, making it suitable for industrial-scale implementation in the aerospace sector. Full article
(This article belongs to the Special Issue Achievements in Foundry Materials and Technologies)
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14 pages, 5095 KB  
Article
Performance Study of CaO-CaF2- and CaO-Al2O3-SiO2-Based High-Efficiency Desulfurizers
by Ruihong Cao, Shengtao Qiu, Ting Wu and Haijun Wang
Metals 2025, 15(5), 550; https://doi.org/10.3390/met15050550 - 16 May 2025
Viewed by 456
Abstract
In order to reduce the content of harmful impurity sulfur elements in steel to meet the quality requirements of high value-added steel, efficient desulfurization of RH vacuum degassing is essential. Based on the simplex lattice composition design method, the effects of typical compositions [...] Read more.
In order to reduce the content of harmful impurity sulfur elements in steel to meet the quality requirements of high value-added steel, efficient desulfurization of RH vacuum degassing is essential. Based on the simplex lattice composition design method, the effects of typical compositions on liquidus temperature, sulfur capacity, melting temperature, the effects of typical compositions on liquidus temperature, sulfur capacity, melting temperature, viscosity, and desulfurization rate of CaO-CaF2- and CaO-Al2O3-SiO2-based desulfurizers were studied by thermodynamic calculation, the melting temperature test, and the slag–steel contact experiment. The results show that in CaO-CaF2- and CaO-Al2O3-SiO2-based desulfurizers, the changes in CaF2, MgO, and Al2O3 contents has little effect on the equilibrium S content of molten steel at lower SiO2 contents, whereas, at higher SiO2 contents, the equilibrium S content of the molten steel is greatly increased when the CaF2, MgO, and Al2O3 content is greater than a certain value. Meanwhile, the increase in CaF2 and MgO content reduces the high-temperature viscosity and breaking temperature (corresponding to the turning point on the viscosity–temperature curve) to varying degrees, which results in a better slag fluidity and is favorable to the prevention of crusting. With the increase in Al2O3 and SiO2 content, the breaking temperature of the CaO-CaF2-based desulfurizer is significantly reduced, which is beneficial to preventing crust. However, when the breaking temperature of CaO-Al2O3-SiO2-based desulfurizer increases, part of the slag system has solidified at 1400 °C, which is easy to lead to slag crust when the temperature drops. Comprehensively, for the CaO-CaF2-based desulfurizer, CaO = 60 wt%, CaF2 = 30 wt%, SiO2 = 0–5 wt%, and add a small amount of Al2O3 and MgO, its desulfurization effect is significant. For the CaO-Al2O3-SiO2-based desulfurizer, CaO = 39–57 wt%, Al2O3 = 20–35 wt%, SiO2 = 10–15 wt%, MgO = 4 wt%, CaF2 = 4–8 wt%, its desulfurization effect meets the demand, and it can reduce equipment erosion and environmental pollution. Full article
(This article belongs to the Special Issue Green Super-Clean Steels)
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