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Keywords = distributed fibre optic sensing DFOS

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23 pages, 7304 KB  
Article
Long-Term Performance Evaluation of an FRP Composite Road Bridge Using DFOS Monitoring System
by Maciej Kulpa, Tomasz Siwowski, Mateusz Rajchel, Ewa Błazik-Borowa and Michał Jukowski
Sensors 2025, 25(23), 7131; https://doi.org/10.3390/s25237131 - 21 Nov 2025
Viewed by 989
Abstract
FRP composite bridges have been in operation since the mid-1990s, allowing for the evaluation of their long-term behaviour. Many of the early FRP bridges in the USA and Western Europe were equipped with monitoring systems to assess their structural integrity after years of [...] Read more.
FRP composite bridges have been in operation since the mid-1990s, allowing for the evaluation of their long-term behaviour. Many of the early FRP bridges in the USA and Western Europe were equipped with monitoring systems to assess their structural integrity after years of use. In Poland, the first all-FRP composite bridge was also equipped with a modern structural health monitoring (SHM) system based on distributed fibre optic sensing (DFOS) to enable long-term performance monitoring. Over nearly a decade of use, the bridge’s strain, stiffness, and dynamic properties have been evaluated three times through static and dynamic load tests. Research findings indicate that the bridge has maintained satisfactory structural integrity and durability over an eight-year operational period. However, the quality of the adhesive joints between the girders and the deck panels was found to be inadequate, resulting in a slight decrease in the bridge’s performance, specifically in stiffness and dynamic characteristics. Fortunately, these negative changes did not compromise the bridge’s safety or serviceability, as stipulated by the design requirements. An effective repair was completed, restoring the bridge to its full operational efficiency. Full article
(This article belongs to the Section Optical Sensors)
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19 pages, 40657 KB  
Article
Development and Analysis of a Sustainable Interlayer Hybrid Unidirectional Laminate Reinforced with Glass and Flax Fibres
by York Schwieger, Usama Qayyum and Giovanni Pietro Terrasi
Polymers 2025, 17(14), 1953; https://doi.org/10.3390/polym17141953 - 16 Jul 2025
Viewed by 670
Abstract
In this study, a new fibre combination for an interlayer hybrid fibre-reinforced polymer laminate was investigated to achieve pseudo-ductile behaviour in tensile tests. The chosen high-strain fibre for this purpose was S-Glass, and the low-strain fibre was flax. These materials were chosen because [...] Read more.
In this study, a new fibre combination for an interlayer hybrid fibre-reinforced polymer laminate was investigated to achieve pseudo-ductile behaviour in tensile tests. The chosen high-strain fibre for this purpose was S-Glass, and the low-strain fibre was flax. These materials were chosen because of their relatively low environmental impact compared to carbon/carbon and carbon/glass hybrids. An analytical model was used to find an ideal combination of the two materials. With that model, the expected stress–strain relation could also be predicted analytically. The modelling was based on preliminary tensile tests of the two basic components investigated in this research: unidirectional laminates reinforced with either flax fibres or S-Glass fibres. Hybrid specimens were then designed, produced in a heat-assisted pressing process, and subjected to tensile tests. The strain measurement was performed using distributed fibre optic sensing. Ultimately, it was possible to obtain repeatable pseudo-ductile stress–strain behaviour with the chosen hybrid when the specimens were subjected to quasi-static uniaxial tension in the direction of the fibres. The intended damage-mode, consisting of a controlled delamination at the flax-fibre/glass-fibre interface after the flax fibres failed, followed by a load transfer to the glass fibre layers, was successfully achieved. The pseudo-ductile strain averaged 0.52% with a standard deviation of 0.09%, and the average load reserve after delamination was 145.5 MPa with a standard deviation of 48.5 MPa. The integrated fibre optic sensors allowed us to monitor and verify the damage process with increasing strain and load. Finally, the analytical model was compared to the measurements and was partially modified by neglecting the Weibull strength distribution of the high-strain material. Full article
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30 pages, 3954 KB  
Article
Investigation of the Robust Integration of Distributed Fibre Optic Sensors in Structural Concrete Components
by Johannes Wimmer and Thomas Braml
Sensors 2024, 24(18), 6122; https://doi.org/10.3390/s24186122 - 22 Sep 2024
Cited by 8 | Viewed by 2893
Abstract
In recent times, the value of data has grown. This tendency is also observeable in the construction industry, where research and digitalisation are increasingly oriented towards the collection, processing and analysis of different types of data. In addition to planning data, measurement data [...] Read more.
In recent times, the value of data has grown. This tendency is also observeable in the construction industry, where research and digitalisation are increasingly oriented towards the collection, processing and analysis of different types of data. In addition to planning data, measurement data is a main focus. fibre optic measurements offer a highly precise and comprehensive approach to data collection. It is, however, important to note that this technology is still in research regarding concrete structures. This paper presents two methods of integrating filigree sensors into concrete structures. The first approach entails wrapping a fibre around a tendon duct and analysing the installation and associated measurements. The second method involves bonding polyimide and acrylate-coated fibres with 2K epoxy and cyanoacrylate in the grooves of rebars, exposing them to chemical environments. The resulting measurement data is evaluated qualitatively and quantitatively to ascertain its resilience to environmental factors. These developed criteria are consolidated in a decision matrix. Fibre-adhesive combinations necessitate protection from chemical and mechanical influences. The limitations of the solutions are pointed out, and alternative options are proposed. Full article
(This article belongs to the Special Issue Sensor-Based Structural Health Monitoring of Civil Infrastructure)
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34 pages, 25510 KB  
Article
Crack Shape Coefficient: Comparison between Different DFOS Tools Embedded for Crack Monitoring in Concrete
by Tomasz Howiacki, Rafał Sieńko, Łukasz Bednarski and Katarzyna Zuziak
Sensors 2023, 23(2), 566; https://doi.org/10.3390/s23020566 - 4 Jan 2023
Cited by 33 | Viewed by 5536
Abstract
The article presents research on the performance of different distributed fibre optic sensing (DFOS) tools, including both layered cables and monolithic composite sensors. The main need for the presented research was related to the growing applications of the DFOS techniques for the measurements [...] Read more.
The article presents research on the performance of different distributed fibre optic sensing (DFOS) tools, including both layered cables and monolithic composite sensors. The main need for the presented research was related to the growing applications of the DFOS techniques for the measurements of cracked concrete structures. There are no clear guidelines on the required parameters of the DFOS tools, which, despite their different designs, are offered for the same purpose (strain sensing). The state-of-the-art review and previous experiences show noticeable differences in the quality of the results depending on the applied DFOS tool. The technical construction of selected solutions was described with its theoretical consequences, and then laboratory tests on full-size reinforced concrete beams were discussed. Beams equipped with embedded tools were investigated in four-point bending tests, causing the formation of multiple cracks in the tension zone along the beams’ length. The results in the form of strain profiles registered by selected DFOS tools were analysed regarding the qualitative (crack detection) and quantitative (width estimation) crack assessment. The comparison between crack-induced strain profiles was based on a new parameter called crack shape coefficient CSC, which could be applied to assess the effectiveness of the particular DFOS tool in crack detection and analysis. It was one of the world’s first research allowing for such direct comparison between the layered and monolithic sensing tools. The summary indicates practical guidelines referring to the preferable design of the tools best suitable for crack measurements, as well as the field proofs based on data from two concrete bridges in Germany. Full article
(This article belongs to the Special Issue Distributed Optical Fiber Sensors for Concrete Structure Monitoring)
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19 pages, 5518 KB  
Article
Measurement of Restrained and Unrestrained Shrinkage of Reinforced Concrete Using Distributed Fibre Optic Sensors
by Jacob S. Yager, Neil A. Hoult, Evan C. Bentz and Joshua E. Woods
Sensors 2022, 22(23), 9397; https://doi.org/10.3390/s22239397 - 2 Dec 2022
Cited by 11 | Viewed by 4471
Abstract
Shrinkage is an important component of the behaviour of reinforced concrete (RC) structures, however, the number of variables that affect shrinkage make it a complex time-dependent phenomenon. Additionally, as new concrete materials with lower embodied carbon gain popularity, there is a need for [...] Read more.
Shrinkage is an important component of the behaviour of reinforced concrete (RC) structures, however, the number of variables that affect shrinkage make it a complex time-dependent phenomenon. Additionally, as new concrete materials with lower embodied carbon gain popularity, there is a need for an in-depth understanding into their shrinkage behaviour before they can be widely adopted by industry. Currently, the shrinkage behaviour of concrete is studied using discrete measurements on small-scale unrestrained prisms. Distributed fibre optic sensing (DFOS) potentially provides a method of measuring both restrained (with reinforcement) and unrestrained (without reinforcement) shrinkage in both small-scale specimens and structural elements. In the current study, methods of measuring distributed unrestrained shrinkage strains were developed and evaluated, and the restrained shrinkage strains in different types of structural members were studied. Unrestrained shrinkage strains were measured using fibres optic cables embedded in small concrete prisms, while restrained shrinkage strains were measured with fibres bonded to the longitudinal reinforcement. Unrestrained shrinkage strains were found to be highly variable (as large as 3800 microstrain range) depending on location, but further research needs to be undertaken to account for end effects, early-stage shrinkage, and bond between the fibre optic cable and the concrete. Restrained shrinkage strains from structural members revealed non-uniform shrinkage strain distributions along member length due to functional grading as well as high supplementary cementitious material concretes, suggesting that shrinkage models will need to account for this variability. Full article
(This article belongs to the Special Issue Distributed Optical Fiber Sensors for Concrete Structure Monitoring)
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27 pages, 15777 KB  
Article
The Smart Nervous System for Cracked Concrete Structures: Theory, Design, Research, and Field Proof of Monolithic DFOS-Based Sensors
by Łukasz Bednarski, Rafał Sieńko, Tomasz Howiacki and Katarzyna Zuziak
Sensors 2022, 22(22), 8713; https://doi.org/10.3390/s22228713 - 11 Nov 2022
Cited by 31 | Viewed by 3906
Abstract
The article presents research on the performance of composite and monolithic sensors for distributed fibre optic sensing (DFOS). The introduction summarises the design of the sensors and the theoretical justification for such an approach. Lessons learned during monitoring cracked concrete are summarised to [...] Read more.
The article presents research on the performance of composite and monolithic sensors for distributed fibre optic sensing (DFOS). The introduction summarises the design of the sensors and the theoretical justification for such an approach. Lessons learned during monitoring cracked concrete are summarised to highlight what features of the DFOS tools are the most favourable from the crack analysis point of view. Later, the results from full-size laboratory concrete specimens working in a cracked state were presented and discussed in reference to conventional layered sensing cables. The research aimed to compare monolithic sensors and layered cables embedded in the same reinforced concrete elements, which is the main novelty. The performance of each DFOS nondestructive tool was investigated in the close vicinity of the cracks—both the new ones, opening within the tension zone, and the existing ones, closing within the compression zone. The qualitative (detection) and quantitative (widths estimation) crack analyses were performed and discussed. Finally, the examples of actual applications within concrete structures, including bridges, are presented with some examples of in situ results. Full article
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28 pages, 6466 KB  
Article
Application of Distributed Fibre Optical Sensing in Reinforced Concrete Elements Subjected to Monotonic and Cyclic Loading
by Yasmin Lemcherreq, Tena Galkovski, Jaime Mata-Falcón and Walter Kaufmann
Sensors 2022, 22(5), 2023; https://doi.org/10.3390/s22052023 - 4 Mar 2022
Cited by 43 | Viewed by 4724
Abstract
Distributed fibre optical sensing (DFOS) is increasingly used in civil engineering research. For reinforced concrete structures, almost continuous information concerning the deformations of embedded reinforcing bars can be obtained. This information enables the validation of basic and conventional assumptions in the design and [...] Read more.
Distributed fibre optical sensing (DFOS) is increasingly used in civil engineering research. For reinforced concrete structures, almost continuous information concerning the deformations of embedded reinforcing bars can be obtained. This information enables the validation of basic and conventional assumptions in the design and modelling of reinforced concrete, particularly regarding the interaction of concrete and reinforcing bars. However, this relatively new technology conceals some difficulties, which may lead to erroneous interpretations. This paper (i) discusses the selection of sensing fibres for reinforced concrete instrumentation, accounting for strain gradients and local anomalies caused by stress concentrations due to the reinforcing bar ribs; (ii) describes suitable methods for sensor installation, strain acquisition and post-processing of the data, as well as determining and validating structurally relevant entities; and (iii) presents the results obtained by applying DFOS with these methods in a variety of experiments. The analysed experiments comprise a reinforced concrete tie, a pull-out test under cyclic load, and a flexural member in which the following mechanical relevant quantities are assessed: the initial strain state in reinforcing bars, normal and bond shear stresses, deflections as well as forces. These applications confirm the benefit of DFOS to better understand the bond behaviour, but also demonstrate that its application is intricate and the results may lead to erroneous conclusions unless evaluated meticulously. Full article
(This article belongs to the Special Issue Distributed Optical Fiber Sensors for Concrete Structure Monitoring)
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24 pages, 7966 KB  
Article
Fundamental Studies on the Use of Distributed Fibre Optical Sensing on Concrete and Reinforcing Bars
by  Tena Galkovski, Yasmin Lemcherreq, Jaime Mata-Falcón and Walter Kaufmann
Sensors 2021, 21(22), 7643; https://doi.org/10.3390/s21227643 - 17 Nov 2021
Cited by 58 | Viewed by 4644
Abstract
Distributed fibre optical sensing (DFOS) allows for quasi-continuous strain measurement in a broad range of gauge lengths and measurement frequencies. In particular, Rayleigh backscatter-based coherent optical frequency domain reflectometry has recently registered a significant application increase in structural concrete research and monitoring thanks [...] Read more.
Distributed fibre optical sensing (DFOS) allows for quasi-continuous strain measurement in a broad range of gauge lengths and measurement frequencies. In particular, Rayleigh backscatter-based coherent optical frequency domain reflectometry has recently registered a significant application increase in structural concrete research and monitoring thanks to its numerous merits, such as high resolution and low invasiveness. However, it is not a plug-and-play technique. The quality of the acquired data depends highly on the choice of the fibre optical sensor and the methods of instrumentation and post-processing. Furthermore, its unprecedented resolution and sensitivity allow capturing local effects not well documented so far. This paper analyses the suitability of DFOS based on Rayleigh backscatter for reliably measuring strains and discusses the origin and structural relevance of local variations in the results. A series of experimental investigations are presented, comprising tensile tests on bare reinforcing bars and concrete compression tests. A critical analysis of the results leads to a best practice for applying DFOS to reinforcing bars and concrete, which establishes a basis for reliable, accurate measurements in structural concrete applications with bonded reinforcement. Full article
(This article belongs to the Special Issue Distributed Optical Fiber Sensors for Concrete Structure Monitoring)
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17 pages, 7873 KB  
Article
Distributed Fibre Optic Sensing (DFOS) for Deformation Assessment of Composite Collectors and Pipelines
by Bartosz Bednarz, Paweł Popielski, Rafał Sieńko, Tomasz Howiacki and Łukasz Bednarski
Sensors 2021, 21(17), 5904; https://doi.org/10.3390/s21175904 - 2 Sep 2021
Cited by 32 | Viewed by 6104
Abstract
Due to the low costs of distributed optical fibre sensors (DFOS) and the possibility of their direct integration within layered composite members, DFOS technology has considerable potential in structural health monitoring of linear underground infrastructures. Often, it is challenging to truly simulate the [...] Read more.
Due to the low costs of distributed optical fibre sensors (DFOS) and the possibility of their direct integration within layered composite members, DFOS technology has considerable potential in structural health monitoring of linear underground infrastructures. Often, it is challenging to truly simulate the actual ground conditions at all construction stages. Thus, reliable measurements are required to adjust the model and verify theoretical calculations. The article presents a new approach to monitor displacements and strains in Glass Fiber Reinforced Polymer (GFRP) collectors and pipelines using DFOS. The research verifies the effectiveness of the proposed monitoring solution for health monitoring of composite pipelines. Optical fibres were installed over the circumference of a composite tubular pipe, both on the internal and external surfaces, while loaded externally. Analysis of strain profiles allowed for calculating the actual displacements (shape) of the pipe within its cross-section plane using the Trapezoidal method. The accuracy of proposed approach was positively verified both with reference spot displacement transducer as well as numerical simulations using finite element method (FEM). DFOS could obtain a comprehensive view of structural deformations, including both strains and displacements under externally applied load. The knowledge gained during research will be ultimately used for renovating existing collectors. Full article
(This article belongs to the Section Optical Sensors)
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25 pages, 13346 KB  
Article
New Distributed Fibre Optic 3DSensor with Thermal Self-Compensation System: Design, Research and Field Proof Application Inside Geotechnical Structure
by Łukasz Bednarski, Rafał Sieńko, Marcin Grygierek and Tomasz Howiacki
Sensors 2021, 21(15), 5089; https://doi.org/10.3390/s21155089 - 27 Jul 2021
Cited by 38 | Viewed by 5616
Abstract
Thanks to the dynamic development of advanced building technologies as well as the growing awareness, experience and responsibilities of engineers, structural health monitoring systems (SHM) are increasingly applied in civil engineering and geotechnical applications. This is also facilitated by the construction law and [...] Read more.
Thanks to the dynamic development of advanced building technologies as well as the growing awareness, experience and responsibilities of engineers, structural health monitoring systems (SHM) are increasingly applied in civil engineering and geotechnical applications. This is also facilitated by the construction law and standard requirements, e.g., the observation method for geotechnical structures described in the Eurocode 7. Still, the most common approach is to apply spot sensors in selected points of the structure to validate theoretical models, numerical simulations and support technical assessments by involving statistic and approximation methods. The main limitation of spot sensing is the inability to detect localized damages such as cracks, fractures, sinkholes or shear planes. Thus, such analysis is subject to considerable uncertainty, especially within geotechnical structures, characterized by random mechanical parameters that change with location, but also over time. Another approach is based on distributed fibre optic sensors (DFOS), which are finding a growing acceptance in laboratory and field projects, overcoming limitations of conventional measurements. The design and applications of new DFOS dedicated for 3D displacement sensing are described hereafter in the article. The novelty of the presented solution lies in several features, including design, application, production technology and materials. This article is focused on the operational rules governing DFOS and proving their effectiveness in laboratory and geotechnical field applications. Full article
(This article belongs to the Special Issue Sensors and Measurements in Geotechnical Engineering)
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21 pages, 6832 KB  
Article
Integrity Testing of Pile Cover Using Distributed Fibre Optic Sensing
by Yi Rui, Cedric Kechavarzi, Frank O’Leary, Chris Barker, Duncan Nicholson and Kenichi Soga
Sensors 2017, 17(12), 2949; https://doi.org/10.3390/s17122949 - 19 Dec 2017
Cited by 50 | Viewed by 11423
Abstract
The integrity of cast-in-place foundation piles is a major concern in geotechnical engineering. In this study, distributed fibre optic sensing (DFOS) cables, embedded in a pile during concreting, are used to measure the changes in concrete curing temperature profile to infer concrete cover [...] Read more.
The integrity of cast-in-place foundation piles is a major concern in geotechnical engineering. In this study, distributed fibre optic sensing (DFOS) cables, embedded in a pile during concreting, are used to measure the changes in concrete curing temperature profile to infer concrete cover thickness through modelling of heat transfer processes within the concrete and adjacent ground. A field trial was conducted at a high-rise building construction site in London during the construction of a 51 m long test pile. DFOS cables were attached to the reinforcement cage of the pile at four different axial directions to obtain distributed temperature change data along the pile. The monitoring data shows a clear development of concrete hydration temperature with time and the pattern of the change varies due to small changes in concrete cover. A one-dimensional axisymmetric heat transfer finite element (FE) model is used to estimate the pile geometry with depth by back analysing the DFOS data. The results show that the estimated pile diameter varies with depth in the range between 1.40 and 1.56 m for this instrumented pile. This average pile diameter profile compares well to that obtained with the standard Thermal Integrity Profiling (TIP) method. A parametric study is conducted to examine the sensitivity of concrete and soil thermal properties on estimating the pile geometry. Full article
(This article belongs to the Special Issue Sensors and Sensor Networks for Structural Health Monitoring)
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