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Keywords = filler characteristics

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16 pages, 2312 KB  
Article
Study on the Possibilities of Utilizing Wastes of Polymetallic Combines in South Kazakhstan for the Production of Composite Heavy Concrete
by Raushan Nurymbetova, Rayimberdy Ristavletov, Nikolay Suzev, Alexandr Kolesnikov, Elmira Kalshabekova, Medetbek Kambarov, Ruslan Kudabayev, Gulzhan Kopzhasarova, Berik Omarov, Zholdybay Zhumayev, Mermurat Nigmetov and Gulbanu Yesbolay
J. Compos. Sci. 2025, 9(9), 468; https://doi.org/10.3390/jcs9090468 (registering DOI) - 1 Sep 2025
Abstract
This article explores the use of waste from polymetallic combines in South Kazakhstan, specifically tailings from the Achisay and Ansay deposits, as aggregates (crushed stone, sand) and mineral additives (dispersed barite powder) for producing concrete with specified operational properties. These secondary raw materials [...] Read more.
This article explores the use of waste from polymetallic combines in South Kazakhstan, specifically tailings from the Achisay and Ansay deposits, as aggregates (crushed stone, sand) and mineral additives (dispersed barite powder) for producing concrete with specified operational properties. These secondary raw materials are now abundant in relation to their use, which makes them an affordable and accessible alternative for the manufacturing of concrete while also promoting environmental sustainability. X-ray diffraction, differential thermal analysis, and scanning electron microscopy of enriched barite ores in these tailings revealed valuable components, such as calcite, quartzite, and dolomite, suitable for use as aggregates and mineral additives. The calcite and quartzite content in the Ansay samples exceeds that in the Achisay samples. Concrete mixes with various proportions of crushed stone and sand from these tailings were prepared, and their working characteristics were analyzed. The impacts of filler content and grain composition on the characteristics of concrete mixtures were identified, and the requirements for optimizing aggregate grain composition to produce heavy concrete with desired qualities were determined. Heavy concrete with densities from 2300 to 2839 kg/m3 and compressive strengths from 41.6 to 58.2 MPa was developed. Physical and mechanical properties, including density, water absorption, frost resistance, and compressive strength, were also evaluated, confirming the feasibility of using technogenic waste in composite heavy concrete production. Full article
(This article belongs to the Special Issue From Waste to Advance Composite Materials, 2nd Edition)
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23 pages, 78930 KB  
Article
Alkali Cation Effects on Compressive Strength of Metakaolin–Low-Calcium Fly Ash-Based Geopolymers
by Yan Li and Hongguang Wang
Materials 2025, 18(17), 4080; https://doi.org/10.3390/ma18174080 (registering DOI) - 31 Aug 2025
Abstract
Considering the current requirement for high temperatures and the significant energy consumption in the preparation of geopolymer-based cements, this paper presents a study on the compressive strength of metakaolin-based geopolymers containing various low-calcium fly ash admixtures, prepared at room temperature (25 ± 2 [...] Read more.
Considering the current requirement for high temperatures and the significant energy consumption in the preparation of geopolymer-based cements, this paper presents a study on the compressive strength of metakaolin-based geopolymers containing various low-calcium fly ash admixtures, prepared at room temperature (25 ± 2 °C). The physical properties and microstructure of the geopolymers were characterized using X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FTIR), scanning electron microscopy (SEM), and energy dispersive X-ray spectroscopy (EDS). The type of alkaline cations, phase transformation, evolution of characteristic functional groups, and hydration characteristics of the microstructures were analyzed, and the hydration mechanism is discussed. The experimental results indicated that the fly ash content had a more significant impact on compressive strength than the alkaline cation type (Na+/K+). The optimal formulation (20% fly ash with 20% KOH activator) reached a compressive strength of 76.70 MPa at 28 days, which was around 6% higher than that of the NaOH-activated counterpart (72.34 MPa). Crystalline phase analysis in the transformation of mullite and microstructure analysis indicated that the increase in compressive strength could be attributed to the effective filling of the matrix interface by chemically inert fillers and the dense N-A-S-H and C-(A)-S-H multi-dimensional gel structures. These experiments prove the feasibility of using fly ash and metakaolin to prepare geopolymer materials with high compressive strength at room temperature. Full article
(This article belongs to the Section Construction and Building Materials)
25 pages, 1192 KB  
Article
Effect of Biobased and Mineral Additives on the Properties of Recycled Polypropylene Packaging Materials
by Wiktor Wyderkiewicz, Robert Gogolewski, Justyna Miedzianowska-Masłowska, Konrad Szustakiewicz and Marcin Masłowski
Polymers 2025, 17(17), 2368; https://doi.org/10.3390/polym17172368 - 30 Aug 2025
Abstract
The recycling of polypropylene (PP) packaging films modified with biobased additives: biochar derived from the pyrolysis of natural fibers and diatomaceous earth was investigated. The aim was to assess the impact of these modifiers on the processing, rheological, mechanical, and thermal properties of [...] Read more.
The recycling of polypropylene (PP) packaging films modified with biobased additives: biochar derived from the pyrolysis of natural fibers and diatomaceous earth was investigated. The aim was to assess the impact of these modifiers on the processing, rheological, mechanical, and thermal properties of the recycled material. The processing behavior was evaluated through extrusion with granulation to determine industrial applicability. Rheological properties, including viscosity and melt flow index (MFI), were measured to characterize flow behavior. Mechanical performance was assessed through tensile strength, hardness, three-point bending, and impact resistance tests. Thermal properties were analyzed using thermogravimetric analysis (TGA), Vicat softening temperature (VST), and differential scanning calorimetry (DSC). The results demonstrate that incorporating biochar and diatomaceous earth can modify and, in selected cases, enhance the processing and performance characteristics of recycled PP films, though their impact on thermal behavior is parameter-specific. While diatomaceous earth slightly increased the onset of thermal degradation (T5), both fillers caused a slight decrease in the VST, indicating reduced heat resistance under load. Diatomaceous earth was found to effectively improve stiffness and impact strength, while biochar reduced viscosity and promoted finer crystalline structures. Both additives acted as nucleating agents, increasing crystallization temperatures, with diatomaceous earth additionally delaying thermal degradation onset. These findings highlight the potential of using sustainable, waste-derived additives in polymer recycling, supporting the development of environmentally responsible materials within circular economy frameworks. Full article
(This article belongs to the Special Issue Natural Additive-Enhanced Polymer Composites)
20 pages, 2226 KB  
Article
In Search of the Perfect Composite Material—A Chemoinformatics Approach Towards the Easier Handling of Dental Materials
by Joachim Eichenlaub, Karol Baran, Kamil Urbański, Marlena Robakowska, Jolanta Kalinowska, Bogna Racka-Pilszak and Adam Kloskowski
Int. J. Mol. Sci. 2025, 26(17), 8283; https://doi.org/10.3390/ijms26178283 - 26 Aug 2025
Viewed by 326
Abstract
Modern dentistry depends on polymer composite materials for a wide range of applications. These materials, mainly composed of polymer resins and reinforced with inorganic fillers, offer mechanical strength, wear resistance, and durability for restorations and prosthetics. This study concentrated on the density and [...] Read more.
Modern dentistry depends on polymer composite materials for a wide range of applications. These materials, mainly composed of polymer resins and reinforced with inorganic fillers, offer mechanical strength, wear resistance, and durability for restorations and prosthetics. This study concentrated on the density and surface tension of monomers often used in dental resins and employed Quantitative Structure–Property Relationship (QSPR) modeling to investigate the influence of monomers’ structural features on these properties. Two main and two auxiliary models to predict both density and surface tension were built and validated. Additionally, two models based on CircuS descriptors were built and analyzed. Molecular descriptors from the models were interpreted and structural characteristics of dental monomers influencing their physicochemical properties were identified. It was found that the presence of heteroatoms increases both of the analyzed properties, while all of the other identified structural features exert an opposite influence on density and surface tension. Furthermore, the study showed that the density of dental monomers can be reliably predicted using the database containing regular organic compounds, but the surface tension requires the database containing specific monomers in order to perform satisfactorily. Full article
(This article belongs to the Special Issue Cheminformatics in Drug Discovery and Green Synthesis)
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19 pages, 4403 KB  
Article
Enhanced Mechanical Performance of GFRP Rebars Using Plasma-Treated Natural Fiber Powder Fillers
by Thaloengsak Keereemasthong, Thidarat Kanthiya, Kittiphat Kochchapong, Sattaya Chaiwithee, Pornchai Rachtanapun, Kittisak Jantanasakulwong, Jonghwan Suhr, Choncharoen Sawangrat and Pitiwat Wattanachai
Buildings 2025, 15(17), 3030; https://doi.org/10.3390/buildings15173030 - 25 Aug 2025
Viewed by 584
Abstract
In this study, glass fiber-reinforced polymer (GFRP) rebars were fabricated using epoxy resin matrix filled with 5 wt.% of hemp and bamboo powder fillers, both untreated and dielectric barrier discharge (DBD) plasma treated. The tensile, flexural, transverse shear, and pull-out bond strengths were [...] Read more.
In this study, glass fiber-reinforced polymer (GFRP) rebars were fabricated using epoxy resin matrix filled with 5 wt.% of hemp and bamboo powder fillers, both untreated and dielectric barrier discharge (DBD) plasma treated. The tensile, flexural, transverse shear, and pull-out bond strengths were evaluated to investigate the effects of filler type and surface modification. The results show that the incorporation of untreated fillers decreased tensile strength from 706.4 MPa for hemp to 682.3 MPa for bamboo. The plasma-treated hemp formulation demonstrated a higher recovery (762.1 MPa), approaching the control value (804.2 MPa). Transverse shear strength increased from 117.0 MPa (untreated hemp) to 128.3 MPa (plasma-treated hemp). The bond strength with concrete remained unaffected across all groups. Scanning electron microscopy (SEM) revealed improved filler dispersion, reduced voids, and enhanced resin wetting in the plasma-treated specimens. Fourier-transform infrared spectroscopy (FTIR) confirmed the introduction of polar functional groups such as hydroxyl and carbonyl groups onto the fiber surfaces following plasma exposure. These modifications contributed to improved interfacial adhesion and mechanical integrity. Overall, the DBD plasma treatment effectively enhanced the performance and interfacial characteristics of natural fiber-filled GFRP rebars, supporting their potential as sustainable reinforcements in structural applications. Full article
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14 pages, 1950 KB  
Article
Tailoring Microwave Absorption via Ferromagnetic Resonance and Quarter-Wave Effects in Carbonaceous Ternary FeCoCr Alloy/PVDF Polymer Composites
by Rajeev Kumar, Harish Kumar Choudhary, Shital P. Pawar, Manjunatha Mushtagatte and Balaram Sahoo
Microwave 2025, 1(2), 8; https://doi.org/10.3390/microwave1020008 - 25 Aug 2025
Viewed by 197
Abstract
In this study, we investigate the dominant electromagnetic wave absorption mechanism–ferromagnetic resonance (FMR) loss versus quarter-wave cancellation in a novel PVDF-based polymer composite embedded with carbonaceous nanostructures incorporating FeCoCr ternary alloy. The majority of the nanoparticles are embedded at the terminal ends of [...] Read more.
In this study, we investigate the dominant electromagnetic wave absorption mechanism–ferromagnetic resonance (FMR) loss versus quarter-wave cancellation in a novel PVDF-based polymer composite embedded with carbonaceous nanostructures incorporating FeCoCr ternary alloy. The majority of the nanoparticles are embedded at the terminal ends of the carbon nanotubes, while a small fraction exists as isolated core–shell, carbon-coated spherical particles. Overall, the synthesized material predominantly exhibits a nanotubular carbon morphology. High-resolution transmission electron microscopy (HRTEM) confirms that the encapsulated nanoparticles are quasi-spherical in shape, with an average size ranging from approximately 25 to 40 nm. The polymeric composite was synthesized via solution casting, ensuring homogenous dispersion of filler constituent. Electromagnetic interference (EMI) shielding performance and reflection loss characteristics were evaluated in the X-band frequency range. Experimental results reveal a significant reflection loss exceeding −20 dB at a matching thickness of 2.5 mm, with peak absorption shifting across frequencies with thickness variation. The comparative analysis, supported by quarter-wave theory and FMR resonance conditions, indicates that the absorption mechanism transitions between magnetic resonance and interference-based cancellation depending on the material configuration and thickness. This work provides experimental validation of loss mechanism dominance in magnetic alloy/polymer composites and proposes design principles for tailoring broadband microwave absorbers. Full article
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62 pages, 6605 KB  
Review
Optimizing Mix Design for Alkali-Activated Concrete: A Comprehensive Review of Critical Selection Factors
by Ghasan Fahim Huseien, Mohammad Hajmohammadian Baghban, Iman Faridmehr and Kaijun Dong
CivilEng 2025, 6(3), 43; https://doi.org/10.3390/civileng6030043 - 18 Aug 2025
Viewed by 593
Abstract
In the construction sector, cement and concrete are among the most widely utilized manufactured materials, yet their environmental impact remains a significant concern. The concrete industry is a major contributor to carbon dioxide emissions, accounting for over 8% of global greenhouse gas emissions [...] Read more.
In the construction sector, cement and concrete are among the most widely utilized manufactured materials, yet their environmental impact remains a significant concern. The concrete industry is a major contributor to carbon dioxide emissions, accounting for over 8% of global greenhouse gas emissions annually. Several reports have estimated that between 1930 and 2013, a total of 4.5 gigatons of carbon was sequestered through the carbonation of cement-based materials. This process offset approximately 43% of the carbon dioxide (CO2) emissions resulting from cement production during the same period, excluding emissions related to fossil fuel consumption in the manufacturing process. It is well established that producing one ton of cement results in approximately 0.60–0.98 tons of CO2 emissions, coupled with substantial energy consumption. To mitigate these environmental effects, developing low-carbon or cement-free binders has become crucial. Alkali-activated binders (AABs), derived from industrial by-products or agricultural waste materials and activated with a low-molarity or one-part activator, are increasingly recommended as sustainable alternatives to reduce greenhouse gas emissions in the cement industry and minimize the consumption of natural resources. The production of alkali-activated concrete (AAC) involves several critical factors that significantly influence its mix design, fresh properties, and compressive strength (CS) performance. This study aims to provide a comprehensive review of the key factors affecting AAC’s mix design, workability, and CS characteristics. Firstly, the study discusses various methods employed for AAC mix design and the factors influencing these designs. Secondly, it examines the impact of binder type, source, chemical, mineralogical, and physical properties, as well as alkaline activator solutions, water content, and fillers on AAC’s workability, setting times, and strength development. Additionally, the study explores the correlation matrix and predictive performance models for fresh and strength properties. Lastly, the relationship between workability and CS is extensively analyzed. The review concludes by highlighting the existing challenges and prospects of AACs as sustainable construction materials to replace traditional cement and reduce carbon emissions. Full article
(This article belongs to the Section Construction and Material Engineering)
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40 pages, 7071 KB  
Review
Electrical Properties of Composite Materials: A Comprehensive Review
by Thomaz Jacintho Lopes, Ary Machado de Azevedo, Sergio Neves Monteiro and Fernando Manuel Araujo-Moreira
J. Compos. Sci. 2025, 9(8), 438; https://doi.org/10.3390/jcs9080438 - 15 Aug 2025
Viewed by 661
Abstract
Conductive composites are a flexible class of engineered materials that combine conductive fillers with an insulating matrix—usually made of ceramic, polymeric, or a hybrid material—to customize a system’s electrical performance. By providing tunable electrical properties in addition to benefits like low density, mechanical [...] Read more.
Conductive composites are a flexible class of engineered materials that combine conductive fillers with an insulating matrix—usually made of ceramic, polymeric, or a hybrid material—to customize a system’s electrical performance. By providing tunable electrical properties in addition to benefits like low density, mechanical flexibility, and processability, these materials are intended to fill the gap between conventional insulators and conductors. The increasing need for advanced technologies, such as energy storage devices, sensors, flexible electronics, and biomedical interfaces, has significantly accelerated their development. The electrical characteristics of composite materials, including metallic, ceramic, polymeric, and nanostructured systems, are thoroughly examined in this review. The impact of various reinforcement phases—such as ceramic fillers, carbon-based nanomaterials, and metallic nanoparticles—on the electrical conductivity and dielectric behavior of composites is highlighted. In addition to conduction models like correlated barrier hopping and Debye relaxation, the study investigates mechanisms like percolation thresholds, interfacial polarization, and electron/hole mobility. Because of the creation of conductive pathways and improved charge transport, developments in nanocomposite engineering, especially with regard to graphene derivatives and silver nanoparticles, have shown notable improvements in electrical performance. This work covers the theoretical underpinnings and physical principles of conductivity and permittivity in composites, as well as experimental approaches, characterization methods (such as SEM, AFM, and impedance spectroscopy), and real-world applications in fields like biomedical devices, sensors, energy storage, and electronics. This review provides important insights for researchers who want to create and modify multifunctional composite materials with improved electrical properties by bridging basic theory with technological applications. Full article
(This article belongs to the Special Issue Optical–Electric–Magnetic Multifunctional Composite Materials)
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23 pages, 5300 KB  
Article
Biodegradable Antioxidant Composites with Almond Skin Powder
by Irene Gil-Guillén, Idalina Gonçalves, Paula Ferreira, Chelo González-Martínez and Amparo Chiralt
Polymers 2025, 17(16), 2201; https://doi.org/10.3390/polym17162201 - 12 Aug 2025
Viewed by 286
Abstract
Almond skin (AS) from industrial almond peeling is considered an agri-food waste with adequate composition to obtain composite films for food packaging due to its richness in polysaccharides, proteins, and phenolic compounds. Composite films based on amorphous polylactic acid (PLA) or partially acetylated [...] Read more.
Almond skin (AS) from industrial almond peeling is considered an agri-food waste with adequate composition to obtain composite films for food packaging due to its richness in polysaccharides, proteins, and phenolic compounds. Composite films based on amorphous polylactic acid (PLA) or partially acetylated polyvinilalcohol (PVA) were obtained by melt blending and compression moulding, incorporating different ratios of defatted AS powder (0, 5, 10, and 15 wt.%). The filler was better integrated in the polar PVA matrix, where more interactions were detected with the filler compounds, affecting glass transition and crystallization of the polymer. The AS particles provided the films with the characteristic colour of the powder and strong UV light-blocking effect, while improving the oxygen barrier capacity of both polymeric matrices (24% in PLA with 15% AS and 42% in PVA with 10% AS). The water vapour permeability increased in PLA (by 192% at 15% AS), but decreased in PVA films, especially with low AS content (by 19% with 5% particles). The filler also provided the PLA and PVA films with antioxidant properties due to its phenolic richness, improving the oxygen barrier capacity of the materials and delaying the unsaturated oil oxidation. This was reflected in the lower peroxide and conjugated dienes and trienes values of the sunflower oil packaged in single-dose bags of the different materials. The high oxygen barrier capacity of the PVA bags mainly controlled the preservation of the oil, which made the effect of the antioxidant AS powder less noticeable. Full article
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16 pages, 3557 KB  
Article
Mechanical Behavior Analysis of Polypropylene-Based Composites and a Photopolymer Resin via Tensile and Scratch Testing
by Sergiu Gabriel Pal, Viorel Goanta, Ciprian Ionut Moraras and Vlad Carlescu
Polymers 2025, 17(16), 2180; https://doi.org/10.3390/polym17162180 - 9 Aug 2025
Viewed by 312
Abstract
This study investigates the mechanical behavior of various plastic materials through tensile and scratch testing. Three polypropylene-based composites—PP-GB30GF10, PP-TD40, and PP-GF20—were subjected to uniaxial tensile tests in accordance with standard protocols to assess their strength, stiffness, and elongation characteristics. The results highlight notable [...] Read more.
This study investigates the mechanical behavior of various plastic materials through tensile and scratch testing. Three polypropylene-based composites—PP-GB30GF10, PP-TD40, and PP-GF20—were subjected to uniaxial tensile tests in accordance with standard protocols to assess their strength, stiffness, and elongation characteristics. The results highlight notable differences in the tensile performance depending on the type and percentage of reinforcing fillers, such as glass fibers and talc. In parallel, the scratch resistance was evaluated for specimens produced via stereolithography (SLA) using Formlabs Black V4 resin, a common photopolymer used in prototyping applications. The scratch test aimed to characterize the surface durability under localized mechanical stress. The findings contribute to a better understanding of the mechanical performance of these materials and their potential applications in fields requiring both structural integrity and surface resilience, such as automotive components and functional prototyping. Full article
(This article belongs to the Section Polymer Applications)
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12 pages, 863 KB  
Article
Hyaluronic and Succinic Acid: New Biostimulating Combination to Counteract Dermal and Subcutaneous Aging
by Alfredo Martinez-Gutierrez, Helena Cami, Teresa Noya, Susana Gómez-Escalante, Aina Miró Llosas and Mari Carmen González
Int. J. Mol. Sci. 2025, 26(15), 7548; https://doi.org/10.3390/ijms26157548 - 5 Aug 2025
Viewed by 784
Abstract
Various biomaterials are currently employed for dermal biostimulation and filling purposes, with hyaluronic acid (HA)-based fillers among those with the most favorable safety profile, albeit exhibiting a limited biostimulatory effect. This study suggests that hyaluronic acid and succinic acid (SA) can significantly induce [...] Read more.
Various biomaterials are currently employed for dermal biostimulation and filling purposes, with hyaluronic acid (HA)-based fillers among those with the most favorable safety profile, albeit exhibiting a limited biostimulatory effect. This study suggests that hyaluronic acid and succinic acid (SA) can significantly induce beneficial effects on skin cells by targeting key aging hallmarks. Human dermal senescent fibroblasts and aged adipocytes were treated with HA + SA, and various aging characteristics were examined through gene expression analysis and microscopy staining. HA was found to stimulate autophagy gene expression, while SA modulated senescence-gene expression, and the combination of these compounds induced mitophagy in senescent fibroblasts. Additionally, the HA + SA promoted adipogenesis, increased IGF1, and decreased TNFA gene expression in aged adipocytes. Furthermore, the conditioned medium from adipocytes treated with HA + SA upregulated key dermal genes such as COL3A1 and EGF. The findings of this study suggest that HA and SA compounds can be used for the biostimulation of aged skin through the regulation of senescence-associated gene expression and cell communication between dermal fibroblasts and subcutaneous adipocytes. Full article
(This article belongs to the Special Issue Molecular Biology of Senescence and Anti-Aging Strategies)
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38 pages, 15791 KB  
Article
Experimental and Statistical Evaluations of Recycled Waste Materials and Polyester Fibers in Enhancing Asphalt Concrete Performance
by Sara Laib, Zahreddine Nafa, Abdelghani Merdas, Yazid Chetbani, Bassam A. Tayeh and Yunchao Tang
Buildings 2025, 15(15), 2747; https://doi.org/10.3390/buildings15152747 - 4 Aug 2025
Viewed by 465
Abstract
This research aimed to evaluate the impact of using brick waste powder (BWP) and varying lengths of polyester fibers (PFs) on the performance properties of asphalt concrete (AC) mixtures. BWP was utilized as a replacement for traditional limestone powder (LS) filler, while PFs [...] Read more.
This research aimed to evaluate the impact of using brick waste powder (BWP) and varying lengths of polyester fibers (PFs) on the performance properties of asphalt concrete (AC) mixtures. BWP was utilized as a replacement for traditional limestone powder (LS) filler, while PFs of three lengths (3 mm, 8 mm, and 15 mm) were introduced. The study employed the response surface methodology (RSM) for experimental design and analysis of variance (ANOVA) to identify the influence of BWP and PF on the selected performance indicators. These indicators included bulk density, air voids, voids in the mineral aggregate, voids filled with asphalt, Marshall stability, Marshall flow, Marshall quotient, indirect tensile strength, wet tensile strength, and the tensile strength ratio. The findings demonstrated that BWP improved moisture resistance and the mechanical performance of AC mixes. Moreover, incorporating PF alongside BWP further enhanced these properties, resulting in superior overall performance. Using multi-objective optimization through RSM-based empirical models, the study identified the optimal PF length of 5 mm in combination with BWP for achieving the best AC properties. Validation experiments confirmed the accuracy of the predicted results, with an error margin of less than 8%. The study emphasizes the intriguing prospect of BWP and PF as sustainable alternatives for improving the durability, mechanical characteristics, and cost-efficiency of asphalt pavements. Full article
(This article belongs to the Special Issue Advanced Studies in Asphalt Mixtures)
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19 pages, 9135 KB  
Article
A Study on the Characterization of Asphalt Plant Reclaimed Powder Using Fourier Transform Infrared Spectroscopy
by Hao Wu, Daoan Yu, Wentao Wang, Chuanqi Yan, Rui Xiao, Rong Chen, Peng Zhang and Hengji Zhang
Materials 2025, 18(15), 3660; https://doi.org/10.3390/ma18153660 - 4 Aug 2025
Viewed by 399
Abstract
Asphalt plant reclaimed powder is a common solid waste in road engineering. Reusing reclaimed powder as filler holds significant importance for environmental protection and resource conservation. The key factors affecting the feasibility of reclaimed powder reuse are its acidity/alkalinity and cleanliness. Traditional evaluation [...] Read more.
Asphalt plant reclaimed powder is a common solid waste in road engineering. Reusing reclaimed powder as filler holds significant importance for environmental protection and resource conservation. The key factors affecting the feasibility of reclaimed powder reuse are its acidity/alkalinity and cleanliness. Traditional evaluation methods, such as the methylene blue test and plasticity index, can assess reclaimed powder properties to guide its recycling. However, these methods suffer from inefficiency, strong empirical dependence, and high variability. To address these limitations, this study proposes a rapid and precise evaluation method for reclaimed powder properties based on Fourier transform infrared spectroscopy (FTIR). To do so, five field-collected reclaimed powder samples and four artificial samples were evaluated. Scanning electron microscopy (SEM), X-ray fluorescence spectroscopy (XRF), and X-ray diffraction (XRD) were employed to characterize their microphase morphology, chemical composition, and crystal structure, respectively. Subsequently, FTIR was used to establish correlations between key acidity/alkalinity, cleanliness, and multiple characteristic peak intensities. Representative infrared characteristic peaks were selected, and a quantitative functional group index (Is) was proposed to simultaneously evaluate acidity/alkalinity and cleanliness. The results indicate that reclaimed powder primarily consists of tiny, crushed stone particles and dust, with significant variations in crystal structure and chemical composition, including calcium carbonate, silicon oxide, iron oxide, and aluminum oxide. Some samples also contained clay, which critically influenced the reclaimed powder properties. Since both filler acidity/alkalinity and cleanliness are affected by clay (silicon/carbon ratio determining acidity/alkalinity and aluminosilicate content affecting cleanliness), this study calculated four functional group indices based on FTIR absorption peaks, namely the Si-O-Si stretching vibration (1000 cm−1) and the CO32− asymmetric stretching vibration (1400 cm−1). These indices were correlated with conventional testing results (XRF for acidity/alkalinity, methylene blue value, and pull-off strength for cleanliness). The results show that the Is index exhibited strong correlations (R2 = 0.89 with XRF, R2 = 0.80 with methylene blue value, and R2 = 0.96 with pull-off strength), demonstrating its effectiveness in predicting both acidity/alkalinity and cleanliness. The developed method enhances reclaimed powder detection efficiency and facilitates high-value recycling in road engineering applications. Full article
(This article belongs to the Special Issue Innovative Approaches in Asphalt Binder Modification and Performance)
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19 pages, 17315 KB  
Article
Development and Mechanical Characterization of Environmentally Friendly PLA/Crop Waste Green Composites
by Karolina Ewelina Mazur, Tomasz Wacław Witko, Alicja Kośmider and Stanisław Tadeusz Kuciel
Materials 2025, 18(15), 3608; https://doi.org/10.3390/ma18153608 - 31 Jul 2025
Viewed by 379
Abstract
This study presents the fabrication and characterization of sustainable polylactic acid (PLA)-based biocomposites reinforced with bio-origin fillers derived from food waste: seashells, eggshells, walnut shells, and spent coffee grounds. All fillers were introduced at 15 wt% into a commercial PLA matrix modified with [...] Read more.
This study presents the fabrication and characterization of sustainable polylactic acid (PLA)-based biocomposites reinforced with bio-origin fillers derived from food waste: seashells, eggshells, walnut shells, and spent coffee grounds. All fillers were introduced at 15 wt% into a commercial PLA matrix modified with a compatibilizer to improve interfacial adhesion. Mechanical properties (tensile, flexural, and impact strength), morphological characteristics (via SEM), and hydrolytic aging behavior were evaluated. Among the tested systems, PLA reinforced with seashells (PLA15S) and coffee grounds (PLA15C) demonstrated the most balanced mechanical performance, with PLA15S achieving a tensile strength increase of 72% compared to neat PLA. Notably, PLA15C exhibited the highest stability after 28 days of hydrothermal aging, retaining ~36% of its initial tensile strength, outperforming other systems. In contrast, walnut-shell-filled composites showed the most severe degradation, losing over 98% of their mechanical strength after aging. The results indicate that both the physicochemical nature and morphology of the biofiller play critical roles in determining mechanical reinforcement and degradation resistance. This research underlines the feasibility of valorizing agri-food residues into biodegradable, semi-structural PLA composites for potential use in sustainable packaging or non-load-bearing structural applications. Full article
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21 pages, 1905 KB  
Article
Wax-Based Sustained-Release Felodipine Oral Dosage Forms Manufactured Using Hot-Melt Extrusion and Their Resistance to Alcohol-Induced Dose Dumping
by Gerard Sweeney, Dijia Liu, Taher Hatahet, David S. Jones, Shu Li and Gavin P. Andrews
Pharmaceutics 2025, 17(8), 955; https://doi.org/10.3390/pharmaceutics17080955 - 24 Jul 2025
Viewed by 539
Abstract
Background/Objectives: Hot-melt extrusion (HME) has gained prominence for the manufacture of sustained-release oral dosage forms, yet the application of wax-based matrices and their resilience to alcohol-induced dose dumping (AIDD) remains underexplored. This study aimed to develop and characterise wax-based sustained-release felodipine formulations, with [...] Read more.
Background/Objectives: Hot-melt extrusion (HME) has gained prominence for the manufacture of sustained-release oral dosage forms, yet the application of wax-based matrices and their resilience to alcohol-induced dose dumping (AIDD) remains underexplored. This study aimed to develop and characterise wax-based sustained-release felodipine formulations, with a particular focus on excipient functionality and robustness against AIDD. Methods: Felodipine sustained-release formulations were prepared via HME using Syncrowax HGLC as a thermally processable wax matrix. Microcrystalline cellulose (MCC) and lactose monohydrate were incorporated as functional fillers and processing aids. The influence of wax content and filler type on mechanical properties, wettability, and drug release behaviour was systematically evaluated. Ethanol susceptibility testing was conducted under simulated co-ingestion conditions (4%, 20%, and 40% v/v ethanol) to assess AIDD risk. Results: MCC-containing tablets demonstrated superior sustained-release characteristics over 24 h, showing better wettability and disintegration. In contrast, tablets formulated with lactose monohydrate remained structurally intact during dissolution, overly restricting drug release. This limitation was effectively addressed through granulation, where reduced particle size significantly improved surface accessibility, with 0.5–1 mm granules achieving a satisfactory release profile. Ethanol susceptibility testing revealed divergent behaviours between the two filler systems. Unexpectedly, MCC-containing tablets showed suppressed drug release in ethanolic media, likely resulting from inhibitory effect of ethanol on filler swelling and disintegration. Conversely, formulations containing lactose monohydrate retained their release performance in up to 20% v/v ethanol, with only high concentrations (40% v/v) compromising matrix drug-retaining functionality and leading to remarkably increased drug release. Conclusions: This study highlights the pivotal role of excipient type and constitutional ratios in engineering wax-based sustained-release formulations. It further contributes to the understanding of AIDD risk through in vitro assessment and offers a rational design strategy for robust, alcohol-resistant oral delivery systems for felodipine. Full article
(This article belongs to the Special Issue Advances in Hot Melt Extrusion Technology)
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