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20 pages, 3591 KB  
Article
Numerical Simulation and Model Validation of Multispiral-Reinforced Concrete Columns’ Response to Cyclic Loading
by Luboš Řehounek and Michal Ženíšek
Buildings 2025, 15(21), 3855; https://doi.org/10.3390/buildings15213855 (registering DOI) - 24 Oct 2025
Abstract
In regions where seismic loads pose a significant danger to the structural stability of buildings, developing sustainable solutions for increasing the ductility of structural members is of great importance. One of the contemporary, emerging approaches is to use the greater confinement of concrete [...] Read more.
In regions where seismic loads pose a significant danger to the structural stability of buildings, developing sustainable solutions for increasing the ductility of structural members is of great importance. One of the contemporary, emerging approaches is to use the greater confinement of concrete using multispiral reinforcement. A numerical model of two variants of Multispiral-Reinforced Concrete Columns (MRCCs) that differ in their axial loads using FEA was developed and validated. A non-linear combined fracture-plasticity concrete model with the crack band approach and an embedded reinforced model with bond slip were used. The main finding is that higher axial loads do not significantly increase the stiffness response, but reduce ductility (achieved drift). The achieved force agreement between the simulation and the experiment is within 2% at the peak and within 24% at the largest column drift in the post-peak region. For the purpose of rapid prototyping, a plugin that enables the user to quickly change various properties of MRCC geometry using an automated approach instead of modeling individual variants from zero is proposed. This overall approach was developed to both save on user time spent modeling and on the great costs that involve manufacturing and testing of real-scale specimens. Full article
26 pages, 2244 KB  
Article
Study on Fiber-Fabric Hierarchical Reinforcement for High-Toughness Magnesium Phosphate Cement Composites
by Weipeng Feng, Yuan Fang, Chengman Wang, Peng Cui, Kunde Zhuang, Wenyang Zhang and Zhijun Dong
Polymers 2025, 17(21), 2844; https://doi.org/10.3390/polym17212844 (registering DOI) - 24 Oct 2025
Abstract
Magnesium phosphate cement (MPC) has gained attention in specialized construction applications due to its rapid setting and high early strength, though its inherent brittleness limits structural performance. This study developed an innovative toughening strategy through synergistic reinforcement using hybrid fibers and carbon fiber-reinforced [...] Read more.
Magnesium phosphate cement (MPC) has gained attention in specialized construction applications due to its rapid setting and high early strength, though its inherent brittleness limits structural performance. This study developed an innovative toughening strategy through synergistic reinforcement using hybrid fibers and carbon fiber-reinforced polymer (CFRP) fabric capable of multi-scale crack control. The experimental program systematically evaluated the hybrid fiber system, dosage, and CFRP positioning effects through mechanical testing of 7-day cured specimens. The results indicated that 3.5% fiber dosage optimized flexural–compressive balance (45% flexural gain with <20% compressive reduction), while CFRP integration at 19 mm displacement enhanced flexural capacity via multi-scale reinforcement. Fracture analysis revealed that the combined system increases post-cracking strength by 60% through coordinated crack bridging at micro (fiber) and macro (CFRP) scales. These findings elucidated the mechanisms by which fiber–CFRP interaction mitigates MPC’s brittleness through hierarchical crack control while maintaining its rapid hardening advantages. The study established quantitative design guidelines, showing the fiber composition of CF/WSF/CPS15 = 1/1/1 with 19 mm CFRP placement achieves optimal toughness–flexural balance (ff/fc > 0.38). The developed composite system reduced brittleness through effective crack suppression across scales, confirming its capability to transform fracture behavior from brittle to quasi-ductile. This work advances MPC’s engineering applicability by resolving its mechanical limitations through rationally designed composite systems, with particular relevance to rapid repair scenarios requiring both early strength and damage tolerance, expanding its potential in specialized construction where conventional cement proves inadequate. Full article
(This article belongs to the Section Polymer Fibers)
24 pages, 5397 KB  
Article
Landslide Risk Assessment in the Xiluodu Reservoir Area Using an Integrated Certainty Factor–Logistic Regression Model
by Jing Fan, Yusufujiang Meiliya and Shunchuan Wu
Geomatics 2025, 5(4), 59; https://doi.org/10.3390/geomatics5040059 (registering DOI) - 24 Oct 2025
Abstract
The southwestern region of China is highly susceptible to landslides due to steep terrain, fractured geology, and intense rainfall. This study focuses on the Xiluodu Reservoir area in Yunnan Province and applies Geographic Information System (GIS) techniques together with ten key spatial factors—such [...] Read more.
The southwestern region of China is highly susceptible to landslides due to steep terrain, fractured geology, and intense rainfall. This study focuses on the Xiluodu Reservoir area in Yunnan Province and applies Geographic Information System (GIS) techniques together with ten key spatial factors—such as slope, lithology, elevation, and distance to rivers—to perform a quantitative landslide risk assessment. In addition to the individual Certainty Factor (CF) and Logistic Regression (LR) models, we developed an integrated CF–LR coupled model to overcome their respective limitations: the CF model’s sensitivity to specific factor attributes but neglect of factor interactions, and the LR model’s robust weight estimation but weak representation of attribute heterogeneity. By combining these strengths, the CF–LR model achieved superior predictive performance (AUC = 0.804), successfully capturing 92.5% of historical landslide events within moderate-to-high risk zones. The results show that lithology, slope angle, and proximity to rivers and roads are dominant controls on susceptibility, with landslides concentrated on soft rock slopes of 30–40° and within 600–900 m of rivers. Compared with previous coupled approaches in similar mountainous reservoir settings, our CF–LR model provides a more balanced and interpretable framework, enhancing both classification accuracy and practical applicability. These findings demonstrate that GIS-based CF–LR integration is a novel and reliable tool for landslide susceptibility mapping, offering important technical support for disaster prevention and risk management in large reservoir regions. Full article
15 pages, 2151 KB  
Article
Shot Blasting for Enhancing Wear Resistance and Impact Resistance of SCMnH11 High-Manganese Steel
by Qilin Huang, Zihao Liu, Liang Hao and Te Hu
Metals 2025, 15(11), 1179; https://doi.org/10.3390/met15111179 (registering DOI) - 24 Oct 2025
Abstract
In this study, shot blasting was employed to enhance the wear resistance and impact toughness of SCMnH11 high-manganese steel. The steel was first fabricated via vacuum casting, followed by forging and water-toughening treatment. Subsequently, the steel was cut to the required dimensions using [...] Read more.
In this study, shot blasting was employed to enhance the wear resistance and impact toughness of SCMnH11 high-manganese steel. The steel was first fabricated via vacuum casting, followed by forging and water-toughening treatment. Subsequently, the steel was cut to the required dimensions using wire electrical discharge machining before the final shot blasting was performed. The influence of shot blasting duration on the microstructure and mechanical properties was investigated. Shot blasting introduced compressive residual stress and dislocations, resulting in the formation of numerous low-angle grain boundaries. As the shot blasting time increased, the surface grains were progressively refined. The surface hardness increased rapidly from an initial value of approximately 250 HV, reaching a maximum of 643 HV. After 60 min of shot blasting, the thickness of the surface hardened layer reached 600 μm; however, the surface hardness exhibited a trend of first increasing and then decreasing. In contrast, the wear resistance showed the opposite trend. Additionally, the dominant surface wear mechanism transitioned from adhesive wear in the heat-treated sample to abrasive wear in the shot-blasted samples. Compared to the heat-treated sample, the impact toughness of the samples subjected to 5 min and 60 min shot blasting was significantly enhanced. Correspondingly, the fracture mechanism shifted from predominantly ductile fracture to a mixed mode of ductile and cleavage fracture. In summary, shot blasting can effectively enhance the wear resistance and impact resistance of SCMnH11 steel. However, the selection of shot blasting duration is critical. Appropriate parameters can balance work hardening, compressive stress, and surface microcracks, thereby enabling the material to achieve an optimal combination of wear resistance and impact resistance. Full article
(This article belongs to the Section Metal Failure Analysis)
16 pages, 4691 KB  
Article
Evaluation of Workability and Crack Resistance of Recycled Plastic Asphalt Mixtures
by Haosen Jing, Riccardo Monticelli, Claudia Graiff, Laura Bergamonti, Elena Romeo and Gabriele Tebaldi
Polymers 2025, 17(21), 2840; https://doi.org/10.3390/polym17212840 (registering DOI) - 24 Oct 2025
Abstract
To address the global plastic crisis, recycled plastics from food packaging were used as road materials by the dry method for practical application research. First, the main components of the recycled plastics were identified based on FTIR, and their thermal stability was evaluated [...] Read more.
To address the global plastic crisis, recycled plastics from food packaging were used as road materials by the dry method for practical application research. First, the main components of the recycled plastics were identified based on FTIR, and their thermal stability was evaluated through DSC, TG, and microscopic analysis. Then, the workability of the plastic–asphalt mixture was evaluated using the gyratory compaction indicator, void content, and compaction energy index (CEI). Finally, the effect of reused plastics on the cracking resistance of bituminous mixtures was examined with the Superpave IDT test. The results indicate that recycled plastics from food packaging are polyolefin composite materials, primarily consisting of Low-Density Polyethylene (LDPE), Linear Low-Density Polyethylene (LLDPE), High-Density Polyethylene (HDPE), and Polypropylene (PP), and that their thermal stability meets production requirements. Good compaction performance was observed with plastic content below 2% of the aggregate weight, while higher contents reduced void content due to the space occupied by plastics. When the plastic content increased from 0.5% to 2.0%, creep compliance decreased from 68.4% to 77.87%, while the m-value, tensile strength, and elastic energy maximum decreased by 30.77%, 5.6%, and 7%, respectively. In contrast, the failure strain, fracture energy, and maximum DSCE increased by 25.86%, 87.43%, and 133.05%, respectively. The recycled plastic enhanced the toughness of the asphalt mixture, increasing the dissipated energy during crack propagation and improving its resistance to permanent deformation. Moreover, the plastics hindered crack propagation through a bridging effect, leading to fewer cracks within plastic zones compared with surrounding areas. This study provides actionable guidance for the application of composite plastics in asphalt pavements and supports their sustainable development. Full article
(This article belongs to the Section Circular and Green Sustainable Polymer Science)
26 pages, 8632 KB  
Article
Experimental Study on the Fatigue Degradation of Prestressed Concrete Slabs for Composite Bridges
by Wenjun Li, Rujin Ma, Yuqing Liu and Chen Liang
Materials 2025, 18(21), 4878; https://doi.org/10.3390/ma18214878 (registering DOI) - 24 Oct 2025
Abstract
Concrete slabs in composite bridges are inevitably subjected to heavy vehicular loads during their service life. To evaluate the fatigue performance of the prestressed concrete slabs in composite bridges, two full-scaled models of prestressed concrete slabs were first designed and tested, with the [...] Read more.
Concrete slabs in composite bridges are inevitably subjected to heavy vehicular loads during their service life. To evaluate the fatigue performance of the prestressed concrete slabs in composite bridges, two full-scaled models of prestressed concrete slabs were first designed and tested, with the load amplitude was selected as the variable. To simulate the damage caused by the initial passage of heavy vehicles, this was simplified into the form of a static cyclic load. The mechanical deformation state and crack distribution of the slab were analyzed. Further, a finite-element model was established, and a parametric analysis based on the variation in loading form, such as monotonic displacement loading, static cyclic loading followed by monotonic displacement loading, and cyclic displacement loading, was conducted to discuss the performance-enhancement mechanism of prestressed concrete slabs. Finally, in consideration of the influence of static cyclic damage on the fatigue performance of prestressed concrete slabs, evaluation parameters were proposed to account for static cyclic damage by considering the effects of stresses in concrete, tensile rebar, prestressed tendons, and external loading. A comprehensive fatigue performance evaluation method for prestressed concrete slabs, which neglects the tensile hardening behavior of cracked concrete in the tension zone, was established and verified by test results. The results indicate that the damage caused by static cyclic loading has a significant influence on the fatigue performance of the slab. Applying prestress can significantly mitigate the influence of initial damage on the mechanical and deformation behavior of the slab, which benefits from the prestress compensating for the cracking stress at the bottom of the slab. The proposed fatigue performance-evaluation method for prestressed concrete slabs, which considers static cyclic damage, can predict fatigue deformation behavior with an error of less than 10%, while reasonably determining the fatigue life and failure modes of prestressed concrete slabs. The parametric analysis reveals that when the prestress value exceeds 9 MPa, the failure mode of the prestressed concrete slab transfers from rebar fracture to concrete failure. Full article
(This article belongs to the Section Construction and Building Materials)
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12 pages, 6540 KB  
Article
High-Temperature Tensile Properties in the Curved Continuous Casting of M2 High-Speed Steel
by Meichen Pan, Yuheng Dai, Xuejie Si, Tinghui Man, Yu Liu and Han Dong
Metals 2025, 15(11), 1178; https://doi.org/10.3390/met15111178 (registering DOI) - 24 Oct 2025
Abstract
The industrial production of high-speed steel via continuous casting has been impeded by considerable technical obstacles, due to its high carbon content and fast cooling speed, which predispose it to severe segregation and poor high-temperature plasticity; thus, industrial continuous casting of high-speed steel [...] Read more.
The industrial production of high-speed steel via continuous casting has been impeded by considerable technical obstacles, due to its high carbon content and fast cooling speed, which predispose it to severe segregation and poor high-temperature plasticity; thus, industrial continuous casting of high-speed steel is virtually nonexistent. In 2022, a curved continuous casting process was successfully applied in the production of M2 high-speed steel; in our previous study, it was found that the carbides were finer and better distributed in the billets by curved continuous casting than those in the billets by ingot casting. The change in carbides in the billets is significant in subsequent processes for M2 high-speed steel produced by curved continuous casting. Therefore, it is necessary to investigate the high-temperature tensile properties of M2 high-speed steel produced by curved continuous casting. In this paper, high-temperature tensile tests were conducted using a GLEEBLE-3500 simulator (DSI, located in New York State, USA) at different temperatures and holding times with a certain strain rate to obtain the tensile strength and reduction of area, and then the morphology of carbides near the fracture surface was observed. The results showed that the tensile strength and reduction of area increased with the increase in temperature at 850 °C to 950 °C, and there existed a temperature range between 950 °C and 1120 °C with good thermoplasticity and a reduction of area from 45% to 50%. In addition, a sharp drop in thermoplasticity below 5% occurred at 1180 °C, which is due to the significant growth of carbides. The zero-strength temperature and plastic temperature were 1220 °C and 1200 °C, respectively. In addition, with the increase in holding time at 1150 °C, the reduction of area increased from 34% to 54%, and the tensile strength decreased from 92 MPa to 70 MPa and then increased to 82 MPa. The best solution for carbides in M2 high-speed steel produced by curved continuous casting occurred when the range of the PHJ value was about 28.0 to 30.5. With the increase in PHJ value, the shape of carbides gradually changed from fibrous to short rod-like and blocky during high-temperature diffusion. Full article
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23 pages, 3883 KB  
Article
Research on Residual Strength and Evaluation Methods of Aircraft Panel Structures with Perforations
by Antai Ren, Teng Zhang, Tao An, Yitao Wang and Liying Ma
Aerospace 2025, 12(11), 950; https://doi.org/10.3390/aerospace12110950 (registering DOI) - 24 Oct 2025
Abstract
This study, via a combination of experiments and numerical simulations, investigates the structural tensile failure mechanisms of battle-damaged aluminum alloy flat panels and stiffened panels, the variation in their residual strength with hole characteristics, and modifies the calculation formula of the net-section failure [...] Read more.
This study, via a combination of experiments and numerical simulations, investigates the structural tensile failure mechanisms of battle-damaged aluminum alloy flat panels and stiffened panels, the variation in their residual strength with hole characteristics, and modifies the calculation formula of the net-section failure criterion for evaluating damaged panels’ residual strength. Experimental and simulation results demonstrate that hole size and position exert a significant influence on panels’ residual strength: larger hole size and greater eccentricity both diminish load-bearing capacity, stiffened panels with web damage exhibit lower load-bearing capacity than those with flange damage. Different hole positions induce edge effects that alter stress distribution at the hole cross-section. Introducing a stress averaging coefficient modifies the residual strength evaluation of flat panels, which is further extended to stiffened panels with high result accuracy. This study presents a rapid method for evaluating damaged panels’ residual strength and serves as a reference for aircraft battle damage repair (ABDR) design. Full article
(This article belongs to the Section Aeronautics)
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28 pages, 3481 KB  
Article
Development and Characterization of Scented PLA-Based Biocomposites Reinforced with Spent Coffee Grounds and Lignin for FDM 3D Printing
by Zeineb Siala, Ahmed Koubaa, Sofiane Guessasma, Nicolas Stephant, Ahmed Elloumi and Martin Beauregard
Polymers 2025, 17(21), 2836; https://doi.org/10.3390/polym17212836 (registering DOI) - 24 Oct 2025
Abstract
This study investigates the development of biodegradable, scented bio-composite filaments incorporating industrial residues, specifically spent coffee grounds (SCG) and lignin (LI), into a PLA matrix for FDM 3D printing. Two fragrance additives, essential oil (EO) and microencapsulated fragrance powder (FP), were introduced (3%) [...] Read more.
This study investigates the development of biodegradable, scented bio-composite filaments incorporating industrial residues, specifically spent coffee grounds (SCG) and lignin (LI), into a PLA matrix for FDM 3D printing. Two fragrance additives, essential oil (EO) and microencapsulated fragrance powder (FP), were introduced (3%) to enhance sensory properties. The research investigates the effects of filler content (5%, 10%, and 15%) and fragrance additives on the surface chemistry (FTIR), thermal stability (TGA and DSC), mechanical properties (Tensile, flexural and impact), microstructure, and dimensional stability (Water absorption test and thickness swelling). Incorporating industrial residues and additives into PLA reduced the thermal stability, the degradation temperature and the glass transition temperature but increased the residual mass and the crystallinity. The effect of lignin was more pronounced than that of SCG, significantly influencing these thermal properties. Increasing the filler content of spent coffee grounds and lignin also led to a progressive decrease in tensile, flexural, and impact strength due to poor interfacial adhesion and increased void formation. However, lignin-based biocomposites exhibited enhanced stiffness at lower concentrations (≤10%), while biocomposites containing 15% SCG doubled their elongation at break compared to pure PLA. Adding fragrance reduced the mechanical strength but improved ductility due to plasticizer-like interactions. Microstructural analysis revealed heterogeneity in the biocomposites’ fracture surface characterized by the presence of pores, filler agglomeration, and delamination, indicating uneven filler dispersion and limited interfacial adhesion, particularly at high filler concentrations. The water absorption and dimensional stability of 3D-printed biocomposites increased progressively with the addition of residues. The presence of essential oil slightly improved water resistance by forming hydrogen bonds that limited moisture absorption. This article adds significant value by extending the potential applications of biocomposites beyond conventional engineering uses, making them particularly suitable for the fashion and design sectors, where multi-sensory and sustainable materials are increasingly sought after. Full article
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15 pages, 6455 KB  
Article
Study on the Mechanism of Cross-Layer Fracture Propagation in Deep Coal Rock Based on True Triaxial Physical Simulation Experiments
by Ruiguo Xu, Haoyin Xu, Xudong Li, Yinxin Deng, Guojun Yang, Shuang Lv, Fuping Hu, Xinghua Qu, Zhao Bai and Ran Zhang
Processes 2025, 13(11), 3411; https://doi.org/10.3390/pr13113411 (registering DOI) - 24 Oct 2025
Abstract
The lithological composition of deep coal rock reservoirs in the Ordos Block is complex. The characteristics of hydraulic fracture propagation directly impact reservoir stimulation effectiveness. Therefore, efficient development requires an in-depth understanding of the cross-layer propagation mechanisms of fractures in deep coal rock. [...] Read more.
The lithological composition of deep coal rock reservoirs in the Ordos Block is complex. The characteristics of hydraulic fracture propagation directly impact reservoir stimulation effectiveness. Therefore, efficient development requires an in-depth understanding of the cross-layer propagation mechanisms of fractures in deep coal rock. To clarify the cross-layer patterns and explore the controlling factors in deep coal rock, large-scale laboratory true triaxial hydraulic fracturing physical simulation experiments were conducted. These experiments, combined with CT scanning and post-fracture 3D reconstruction technology, investigated Ordos Block deep coal rock under different perforation locations, and the complexity of fractures was quantitatively characterized. Due to the well-developed weak planes such as natural fractures in coal rock, perforations in coal rock significantly reduce the breakdown pressure compared to perforations in sandstone. The complexity of perforation fractures in coal rock is far greater than in sandstone. Quantitative characterization of fracture complexity shows that the number of perforation fractures in coal rock fracturing reached 450% of that in sandstone, and the fracture area ratio reached 131.7%. Under high-rate and high-viscosity fracturing conditions, dominant hydraulic fractures tend to form, while the well-developed natural fractures in the coal rock interact with each other, resulting in a complex fracture network. Perforations in coal rock can effectively connect adjacent sandstone layers through cross-layer propagation, whereas perforations in sandstone form dominant hydraulic fractures without connecting the adjacent coal rock layers. The findings can provide operational guidance for optimizing field fracturing operations. Full article
(This article belongs to the Section Energy Systems)
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14 pages, 22611 KB  
Article
The Strain Evolution and Fracture of GH3535 Alloy Welded Joint Characterized by DIC at Different Temperatures
by Qingchun Zhu, Yucheng Zhu, Jie Wang, Li Jiang and Zhijun Li
Crystals 2025, 15(11), 916; https://doi.org/10.3390/cryst15110916 - 24 Oct 2025
Abstract
Welding is widely employed in manufacturing processes, with the mechanical properties of welded joints being a primary focus of welding technology research. However, distinct regions of welded joints—including the base metal (BM), heat-affected zone (HAZ), and deposited metal (DM)—exhibit divergent deformation behaviors, which [...] Read more.
Welding is widely employed in manufacturing processes, with the mechanical properties of welded joints being a primary focus of welding technology research. However, distinct regions of welded joints—including the base metal (BM), heat-affected zone (HAZ), and deposited metal (DM)—exhibit divergent deformation behaviors, which collectively influence the fracture behavior of the joints. In this study, the specific locations of strain concentration and fracture in GH3535 alloy welded joints (fabricated using ERNiMo-2 welding wire) were investigated during tensile tests at room temperature (RT) and 700 °C. Characterizations were performed via digital image correlation (DIC), electron backscatter diffraction (EBSD), and transmission electron microscopy (TEM). Results revealed that during RT tension, strain was concentrated in the deposited metal adjacent to the fusion line (FL) which is 200% higher than BM, where cracks also initiated. At 700 °C, strain was mainly concentrated in the deposited metal, where the maximum strain concentration was approximately three times that in the base metal, and fracture also occurred in this region. It has been confirmed through in-suit observations that during high-temperature deformation, the deposited metal of the GH3535 alloy is more prone to strain concentration and simultaneously exhibits lower plasticity. This study advances the understanding of the deformation behavior of GH3535 alloy welded joints through in-suit observation results, and indicates that strengthening the deposited metal (i.e., the region more prone to strain concentration) is a more effective approach to improve the mechanical properties of such welded joints. Full article
(This article belongs to the Special Issue Microstructure and Mechanical Properties of Alloys and Composites)
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23 pages, 13976 KB  
Article
Mitigating Out-of-Plane Fiber Waviness in AFP Laminates with Tow-Gaps via Selective Placement of Thermoplastic Veils
by Ahmadreza Ravangard, Kuthan Celebi, Sergii G. Kravchenko and Oleksandr G. Kravchenko
Fibers 2025, 13(11), 145; https://doi.org/10.3390/fib13110145 - 24 Oct 2025
Abstract
Fiber tow-gaps and overlaps formed during the Automated Fiber Placement (AFP) process pose a significant challenge by introducing non-uniform composite morphologies, often characterized by resin-rich regions and fiber waviness. These defects occur as deposited fibers sink into the gap regions during consolidation, with [...] Read more.
Fiber tow-gaps and overlaps formed during the Automated Fiber Placement (AFP) process pose a significant challenge by introducing non-uniform composite morphologies, often characterized by resin-rich regions and fiber waviness. These defects occur as deposited fibers sink into the gap regions during consolidation, with gap geometry determined during path planning. Such morphological inconsistencies can compromise structural reliability by initiating premature failure, particularly through localized out-of-plane waviness and resin accumulation. This study investigates the integration of high melting temperature thermoplastic veils, specifically polyetherimide (PEI), into fiber tow-gaps as a method to prevent ply sinking and reduce fiber waviness on both internal and external surfaces of the laminate. The PEI veils also serve to reinforce resin-rich regions by forming an interpenetrated network of high fracture toughness material within the brittle epoxy matrix. Tensile tests conducted on cross-ply laminates containing staggered gaps demonstrated that the inclusion of PEI veils modified the failure mode. The results suggest that the selective placement of thermoplastic veils within tow-gaps during AFP offers a viable strategy to mitigate manufacturing-induced non-uniform morphologies. Full article
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20 pages, 6923 KB  
Article
Valorization of Fibrous Mineral Waste via Bauxite-Enhanced Milling: A Pathway to Sustainable Cement and Geopolymer Binders
by Beata Łaźniewska-Piekarczyk and Dominik Smyczek
Sustainability 2025, 17(21), 9442; https://doi.org/10.3390/su17219442 - 24 Oct 2025
Abstract
The increasing accumulation of mineral wool waste, especially from construction and demolition sources, presents a major environmental burden. This study investigates a scalable grinding enhancement strategy using bauxite and glass cullet additives to improve the comminution of glass wool, rock wool, and mixed [...] Read more.
The increasing accumulation of mineral wool waste, especially from construction and demolition sources, presents a major environmental burden. This study investigates a scalable grinding enhancement strategy using bauxite and glass cullet additives to improve the comminution of glass wool, rock wool, and mixed mineral wool waste. Mechanical grinding assisted with the use of 10 wt% and 20 wt% of hard mineral additives reduced milling time by up to 50% compared to unmodified samples, with bauxite consistently outperforming glass cullet. Laser diffraction confirmed a marked reduction in particle size, reaching sub-50 µm targets essential for alkali activation, while SEM analysis revealed smoother, fractured surfaces conducive to improved geopolymer reactivity. Energy consumption estimates suggest substantial efficiency gains; however, upstream impacts such as additive production and transport warrant further evaluation. Compared to conventional thermal and chemical pretreatments, this abrasive-assisted approach demonstrates a lower-energy pathway for producing geopolymer-compatible powders. The findings also offer guidance for developing standardized protocols and open avenues for testing these powders in future binder formulations. Full article
(This article belongs to the Section Sustainable Engineering and Science)
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20 pages, 5214 KB  
Article
Damage and Degradation Law of Granite Under Freeze-Thaw Cycles Based on the Discrete Element Method
by Yingxiang Sun, Yuxin Bai, Jun Hou, Huijun Yu and Penghai Zhang
Appl. Sci. 2025, 15(21), 11383; https://doi.org/10.3390/app152111383 - 24 Oct 2025
Abstract
This study develops a discrete element model incorporating the water–ice phase transition volume effect to simulate frost damage in saturated granite. The model investigates the damage evolution and mechanical degradation under freeze–thaw cycles. The results show that during freeze–thaw cycles, the model’s temperature [...] Read more.
This study develops a discrete element model incorporating the water–ice phase transition volume effect to simulate frost damage in saturated granite. The model investigates the damage evolution and mechanical degradation under freeze–thaw cycles. The results show that during freeze–thaw cycles, the model’s temperature field exhibits non-uniform distribution characteristics and geometric dependency, with lower maximum temperature differences in Brazilian disk models versus uniaxial compression specimens. Frost heave damage progresses through three distinct stages: localized bond fractures (1~5 cycles); accelerated crack interconnection and branching (15~20 cycles); and fully interconnected damage zones (25~30 cycles). As the number of freeze–thaw cycles increases, the crack network significantly influences the mechanical behavior of the model under load. The failure mode of the loaded model undergoes a transformation from brittle penetration to ductile fragmentation. Freeze–thaw cycles cause more significant degradation in the tensile strength of granite compared to compressive strength. After 30 freeze–thaw cycles, the uniaxial compressive strength and Brazilian tensile strength decrease by 47.5% and 93.8%, respectively. These findings provide theoretical support for assessing frost heave damage in geotechnical engineering in cold regions. Full article
(This article belongs to the Special Issue Advances in Slope Stability and Rock Fracture Mechanisms)
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27 pages, 12187 KB  
Article
Petrophysical Characteristics of Geological Formations of the Zhezkazgan Ore District (Kazakhstan) and Their Relationship with Mineralization
by Lyudmila Issayeva, Sara Istekova, Dina Tolybaeva, Kuanysh Togizov, Zhanibek Saurykov and Aygul Issagaliyeva
Minerals 2025, 15(11), 1106; https://doi.org/10.3390/min15111106 - 23 Oct 2025
Abstract
This work presents a generalization and analysis of the physical properties of rocks and ores from the Zhezkazgan ore district. Studies were carried out to identify general patterns in variations in the magnetic, density, velocity, and electrical parameters of the rocks that make [...] Read more.
This work presents a generalization and analysis of the physical properties of rocks and ores from the Zhezkazgan ore district. Studies were carried out to identify general patterns in variations in the magnetic, density, velocity, and electrical parameters of the rocks that make up the geological section of the region. Based on the physical parameter measurements of the rock samples and drill cores collected in large quantities evenly throughout the region, a spatial analysis and quantitative assessment were conducted for the magnetic susceptibility, density, specific electrical resistivity, polarizability, and seismic velocity of the rocks. These properties were systematized at the level of formations, individual suites, and lithological heterogeneities. Correlations between the physical properties of the rocks, their composition, and the conditions of their formation were established. This study demonstrated the potential of using petrophysical characteristics in tectonic studies, geological mapping, and the identification of the exploration and ore-controlling factors in copper mineralization. It was found that the deposits of the productive horizons of the Zhezkazgan and Taskuduk suites are characterized by consistent physical parameters across the entire area, due to their relative homogeneity in lithological, structural–textural, and other features. The physical parameters of the rocks are influenced by several factors associated with mineralization processes, including changes in the total porosity, structure, and texture of the host rocks, alteration of the original mineral composition of the ores, fragmentation, fracturing, fissuring, and others. The obtained results significantly improve the reliability of geologically interpreting geophysical anomalies, especially in areas covered by loose sediments and where productive horizons are deeply buried. The detailed petrophysical analysis of the region has made it possible to provide recommendations for selecting an optimal set of geophysical methods for further successful work at the prospecting-evaluation and exploration stages in the Zhezkazgan ore district. Full article
(This article belongs to the Section Mineral Exploration Methods and Applications)
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