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Keywords = heterogeneous saponification

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13 pages, 829 KB  
Review
Sustainable Processes Reusing Potassium-Rich Biomass Ash as a Green Catalyst for Biodiesel Production: A Mini-Review
by Chi-Hung Tsai and Wen-Tien Tsai
Processes 2024, 12(12), 2736; https://doi.org/10.3390/pr12122736 - 3 Dec 2024
Cited by 7 | Viewed by 3492
Abstract
To mitigate the emissions of greenhouse gases (GHGs) from fossil fuels, the use of biodiesel and its sustainable production have been receiving more attention over the past decade, especially for the reuse of waste cooking oils and non-edible oils as starting feedstocks. For [...] Read more.
To mitigate the emissions of greenhouse gases (GHGs) from fossil fuels, the use of biodiesel and its sustainable production have been receiving more attention over the past decade, especially for the reuse of waste cooking oils and non-edible oils as starting feedstocks. For the biodiesel production process, the suitability of a green catalyst is a core function in the transesterification reaction. Heterogeneous (solid-state) catalysts are generally superior to homogeneous (liquid-state) catalysts due to several significant advantages such as no saponification products formed, recyclability, and less equipment corrosion. Recent studies also revealed that heterogeneous solid base catalysts were widely used for the production of biodiesel. Furthermore, the use of biomass-based ash derived from herbaceous and agricultural biomass is increasing rapidly because of its environmental sustainability, high biodiesel yield, and low catalyst cost. To highlight alternative catalysts from biomass residues, this mini-review paper thus focused on a summary of various heterogeneous potassium-rich ash materials, which were used as green catalysts for the sustainable production of biodiesel. Due to the abundant quantity and chemical compositions, it was found that ash derived from cocoa pod husk may be the most commonly used solid base catalyst for producing biodiesel in the literature. Finally, future perspectives on biodiesel production by adopting emerging technologies and using high-potassium (K) biomass ash as a green catalyst were also addressed. Full article
(This article belongs to the Special Issue Feature Review Papers in Section "Environmental and Green Processes")
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14 pages, 5973 KB  
Article
A Novel Fabrication of Heterogeneous Saponified Poly(Vinyl Alcohol)/Pullulan Blend Film for Improved Wound Healing Application
by Sabina Yeasmin, Jae Hoon Jung, Jungeon Lee, Tae Young Kim, Seong Baek Yang, Dong-Jun Kwon, Myoung Ok Kim and Jeong Hyun Yeum
Int. J. Mol. Sci. 2024, 25(2), 1026; https://doi.org/10.3390/ijms25021026 - 14 Jan 2024
Cited by 2 | Viewed by 2421
Abstract
In this study, a novel film of poly(vinyl alcohol) (PVA)/pullulan (PULL) with improved surface characteristics was prepared from poly(vinyl acetate) (PVAc)/PULL blend films with various mass ratios after the saponification treatment in a heterogeneous medium. According to proton nuclear magnetic resonance (1 [...] Read more.
In this study, a novel film of poly(vinyl alcohol) (PVA)/pullulan (PULL) with improved surface characteristics was prepared from poly(vinyl acetate) (PVAc)/PULL blend films with various mass ratios after the saponification treatment in a heterogeneous medium. According to proton nuclear magnetic resonance (1H-NMR), Fourier transform infrared, and X-ray diffraction results, it was established that the successful fabrication of saponified PVA/PULL (100/0, 90/10, and 80/20) films could be obtained from PVAc/PULL (100/0, 90/10, and 80/20) films, respectively, after 72 h saponification at 50 °C. The degree of saponification calculated from 1H-NMR analysis results showed that fully saponified PVA was obtained from all studied films. Improved hydrophilic characteristics of the saponified films were revealed by a water contact angle test. Moreover, the saponified films showed improved mechanical behavior, and the micrographs of saponified films showed higher surface roughness than the unsaponified films. This kind of saponified film can be widely used for biomedical applications. Moreover, the reported saponified film dressing extended the lifespan of dressing as determined by its self-healing capacity and considerably advanced in vivo wound-healing development, which was attributed to its multifunctional characteristics, meaning that saponified film dressings are promising candidates for full-thickness skin wound healing. Full article
(This article belongs to the Special Issue Advances in Agro-Polymers)
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16 pages, 23832 KB  
Article
Bacterial Cellulose and Biodegradable Superbase for Heterogeneous Transesterification to Alkyl Esters
by Cristina Ionela Gogoaşă, Cristian Eugen Răducanu, Laura Elisabeta Petraş, Doinița Roxana Cioroiu Tîrpan, Gabriel Vasilievici, Andreea Luiza Mîrţ, Tănase Dobre and Oana Cristina Pârvulescu
Catalysts 2023, 13(11), 1431; https://doi.org/10.3390/catal13111431 - 13 Nov 2023
Cited by 3 | Viewed by 2047
Abstract
Heterogeneous catalysts, basic, acidic or bifunctional, can catalyze transesterification reactions where the raw material has a significant content of FFA fatty acids, such as used cooking oils or other lipid-based residues, which do not have the purity required for homogeneous catalysis, in which [...] Read more.
Heterogeneous catalysts, basic, acidic or bifunctional, can catalyze transesterification reactions where the raw material has a significant content of FFA fatty acids, such as used cooking oils or other lipid-based residues, which do not have the purity required for homogeneous catalysis, in which case the purity of the triglycerides above 99.5% is the first condition for the initiation of the reaction, to avoid saponification. In this work, a green supported catalyst was developed, using bacterial cellulose as catalytic support and biodegradable superbase as a chemical compound, for transesterification reaction to obtain alkyl esters, yielding over 99% of its content at 70 °C temperature and 7.5% catalyst loading (1.5/20 w/w catalyst:oil). A Plackett-–Burman design was used for screening experiments to explore the main effect in terms of catalytic activity and performance of the triglyceride conversion reaction. Full article
(This article belongs to the Special Issue Applications of Heterogeneous Catalysts in Green Chemistry)
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15 pages, 3627 KB  
Article
Alkaline Treatment Variables to Characterize Poly(Vinyl Alcohol)/Poly(Vinyl Butyral/Vinyl Alcohol) Blend Films
by Seong Baek Yang, Mohammad Rezaul Karim, Jungeon Lee, Jeong Hyun Yeum and Sabina Yeasmin
Polymers 2022, 14(18), 3916; https://doi.org/10.3390/polym14183916 - 19 Sep 2022
Cited by 9 | Viewed by 4031
Abstract
Novel poly(vinyl alcohol) (PVA)/poly(vinyl butyral–vinyl alcohol) (P(VB-VA)) films with improved hydrophobicity were prepared from poly(vinyl acetate) (PVAc)/poly(vinyl butyral) (PVB) blend films with various mass ratios by saponification in a heterogeneous medium. The successful conversion of PVAc to PVA and PVAc/PVB to PVA/P(VB-VA) films [...] Read more.
Novel poly(vinyl alcohol) (PVA)/poly(vinyl butyral–vinyl alcohol) (P(VB-VA)) films with improved hydrophobicity were prepared from poly(vinyl acetate) (PVAc)/poly(vinyl butyral) (PVB) blend films with various mass ratios by saponification in a heterogeneous medium. The successful conversion of PVAc to PVA and PVAc/PVB to PVA/P(VB-VA) films was confirmed by Fourier transform infrared spectrometry, X-ray diffraction, and proton nuclear magnetic resonance analysis. This study also shows that the degree of saponification (DS) depends on the saponification time. The maximum DS of 99.99% was obtained at 96 h of saponification for all films, and the presence of PVB did not affect the DS at saponification times of 48–96 h. The effects of the PVAc/PVB blend ratio before and after saponification were determined by contact angle measurement, and the hydrophobicity was found to increase in both cases with increasing PVB content. Additionally, all the films exhibited improved mechanical properties after saponification, and the treated films possessed an unusual porous and uneven surface, in contrast with the untreated films. The prepared films with improved hydrophobicity can be used for various applications, such as biomaterials, filters, and medical devices. Full article
(This article belongs to the Special Issue Surfaces and Interfaces of Polymer Composites)
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16 pages, 3635 KB  
Article
Preparation of the Heterogeneous Saponified Poly(Vinyl Alcohol)/Poly(Methyl Methacrylate–Methallyl Alcohol) Blend Film
by Seong Baek Yang, Dae Won Jeong, Jungeon Lee, Sabina Yeasmin, Chang-Kil Kim and Jeong Hyun Yeum
Materials 2022, 15(7), 2439; https://doi.org/10.3390/ma15072439 - 25 Mar 2022
Cited by 6 | Viewed by 3944
Abstract
For the first time, poly(vinyl alcohol) (PVA)/poly(methyl methacrylate–methallyl alcohol) (P(MMA-MAA)) (9:1, 7:3, 5:5) blend films were made simultaneously using the saponification method in a heterogeneous medium from poly(vinyl acetate) (PVAc)/poly(methyl methacrylate) (PMMA) (9:1, 7:3, 5:5) blend films, respectively. The surface morphology and characteristics [...] Read more.
For the first time, poly(vinyl alcohol) (PVA)/poly(methyl methacrylate–methallyl alcohol) (P(MMA-MAA)) (9:1, 7:3, 5:5) blend films were made simultaneously using the saponification method in a heterogeneous medium from poly(vinyl acetate) (PVAc)/poly(methyl methacrylate) (PMMA) (9:1, 7:3, 5:5) blend films, respectively. The surface morphology and characteristics of the films were investigated using optical microscopy (OM), atomic force microscopy (AFM), X-ray diffractometer (XRD), Fourier transform infrared (FTIR) spectroscopy, thermogravimetric analysis (TGA), and differential scanning calorimetry (DSC). Moreover, the effect of the PVAc content on the degree of saponification (DS) of the PVAc/PMMA films were evaluated and revealed that the obtained DS value increased with the increase in PVAc content in the PVAc/PMMA blend films. According to the OM results, the saponified films demonstrated increased surface roughness compared with the unsaponified films. The AFM images revealed morphological variation among the saponified PVAc/PMMA blend films with different mass ratios of 9:1, 7:3, and 5:5. According to the DSC and TGA results, all blend film types exhibited higher thermal property after the saponification treatment. The XRD and FTIR results confirmed the conversion of the PVAc/PMMA into PVA/P(MMA-MAA) films. Thus, our present work may give a new idea for making blend film as promising medical material with significant surface properties based on hydrophilic/hydrophobic strategy. Full article
(This article belongs to the Special Issue Functional Fiber Materials and Composites)
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13 pages, 615 KB  
Article
A Novel Heterogeneous Superoxide Support-Coated Catalyst for Production of Biodiesel from Roasted and Unroasted Sinapis arvensis Seed Oil
by Maryam Hanif, Haq Nawaz Bhatti, Muhammad Asif Hanif, Umer Rashid, Asma Hanif, Bryan R. Moser and Ali Alsalme
Catalysts 2021, 11(12), 1421; https://doi.org/10.3390/catal11121421 - 23 Nov 2021
Cited by 8 | Viewed by 3219
Abstract
Disadvantages of biodiesel include consumption of edible oils for fuel production, generation of wastewater and inability to recycle catalysts during homogenously catalyzed transesterification. The aim of the current study was to utilize low-cost, inedible oil extracted from Sinapis arvensis seeds to produce biodiesel [...] Read more.
Disadvantages of biodiesel include consumption of edible oils for fuel production, generation of wastewater and inability to recycle catalysts during homogenously catalyzed transesterification. The aim of the current study was to utilize low-cost, inedible oil extracted from Sinapis arvensis seeds to produce biodiesel using a novel nano-composite superoxide heterogeneous catalyst. Sodium superoxide (NaO2) was synthesized by reaction of sodium nitrate with hydrogen peroxide via spray pyrolysis, followed by coating onto a composite support material prepared from silicon dioxide, potassium ferricyanide and granite. The roasted (110 °C, 20 min) and unroasted S. arvensis seeds were subjected to high vacuum fractional distillation to afford fractions (F1, F2 and F3) that correlated to molecular weight. For example, F1 was enriched in palmitic acid (76–79%), F2 was enriched in oleic acid (69%) and F3 was enriched in erucic acid (61%). These fractions, as well as pure unroasted and roasted S. arvensis seed oils, were then transesterified using NaO2/SiO2/PFC/Granite to give biodiesel a maximum yield of 98.4% and 99.2%, respectively. In contrast, yields using immobilized lipase catalyst were considerably lower (78–85%). Fuel properties such as acid value, cetane number, density, iodine value, pour point, and saponification value were within the ranges specified in the American biodiesel standard, ASTM D6751, where applicable. These results indicated that the nano-composite catalyst was excellent for production of biodiesel from unroasted and roasted S. arvensis seed oil and its fractions. Full article
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15 pages, 2020 KB  
Article
Pseudo-Homogeneous and Heterogeneous Kinetic Models of the NaOH-Catalyzed Methanolysis Reaction for Biodiesel Production
by Silvia Zabala, Inés Reyero, Idoia Campo, Gurutze Arzamendi and Luis M. Gandía
Energies 2021, 14(14), 4192; https://doi.org/10.3390/en14144192 - 11 Jul 2021
Cited by 5 | Viewed by 3978
Abstract
Methanolysis of vegetable oils in the presence of homogeneous catalysts remains the most important process for producing biodiesel. However, there is still a lack of accurate description of the reaction kinetics. This is in part due to the complexity of the reacting system [...] Read more.
Methanolysis of vegetable oils in the presence of homogeneous catalysts remains the most important process for producing biodiesel. However, there is still a lack of accurate description of the reaction kinetics. This is in part due to the complexity of the reacting system in which a large number of interconnected reactions take place simultaneously. In this work, attention is focused on the biphasic character of the reaction medium, formed by two immiscible liquid phases. The behavior of the phases is investigated regarding their physicochemical properties, mainly density and mutual solubility of the components, as well as composition. In addition, two kinetic models with different level of complexity regarding the biphasic character of the reaction medium have been developed. It has been found that a heterogeneous model considering the presence of the two phases and the distribution of the several compounds between them is indispensable to get a good description of the process in terms of oil conversion and products yields. The model captures the effects of the main variables of an isothermal batch methanolysis process: methanol/oil molar ratio, reaction time and catalyst concentration. Nevertheless, some adjustment is still required as concerns modelling of the saponification reactions and catalyst deactivation. Full article
(This article belongs to the Special Issue Prospects of Biomass-Based Biofuels)
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14 pages, 757 KB  
Article
Application of Activated Carbon to Obtain Biodiesel from Vegetable Oils
by Beata Edyta Narowska, Marek Kułażyński and Marcin Łukaszewicz
Catalysts 2020, 10(9), 1049; https://doi.org/10.3390/catal10091049 - 11 Sep 2020
Cited by 40 | Viewed by 5834
Abstract
The methanolysis of refined vegetable oils (rapeseed oil, sunflower oil, corn oil and olive oil) using a heterogeneous carbonaceous catalyst was studied. Activated carbon (AC) was prepared from beech tree wood and used as the support for KOH and a lipase catalyst. The [...] Read more.
The methanolysis of refined vegetable oils (rapeseed oil, sunflower oil, corn oil and olive oil) using a heterogeneous carbonaceous catalyst was studied. Activated carbon (AC) was prepared from beech tree wood and used as the support for KOH and a lipase catalyst. The reactions were carried out for 1–4 h at 60 °C with a methanol-to-oil molar ratio of 6:1 and 0.5–1.5 wt.% KOH/AC. In contrast, the biotransformation of vegetable oils was carried out for 24 h at 40 °C with an alcohol-to-oil molar ratio of 4:1 and 5 wt.% lipase/AC. The highest methanolysis yield (99%) for the fatty acid methyl esters was obtained for lipase/AC. These data show that activated carbon is a promising supporter for KOH as well as for lipase in the transesterification reaction of vegetable oils with methanol. The use of both catalysts in the transesterification reaction may improve biodiesel production. The lipase/AC enables the reduction in methanol excess and eliminates waste formation, whereas the saponification of triglycerides is scanty when KOH/AC is used. Full article
(This article belongs to the Special Issue Sustainable Catalysts for Biofuel Production)
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25 pages, 2557 KB  
Review
Application of Heterogeneous Catalysts for Biodiesel Production from Microalgal Oil—A Review
by Mohammed O. Faruque, Shaikh A. Razzak and Mohammad M. Hossain
Catalysts 2020, 10(9), 1025; https://doi.org/10.3390/catal10091025 - 7 Sep 2020
Cited by 198 | Viewed by 19248
Abstract
The depletion of fossil fuel reserves and increased environmental concerns related to fossil fuel production and combustion has forced the global communities to search for renewable fuels. In this regard, microalgae-based biodiesel has been considered as one of the interesting alternatives. Biodiesel production [...] Read more.
The depletion of fossil fuel reserves and increased environmental concerns related to fossil fuel production and combustion has forced the global communities to search for renewable fuels. In this regard, microalgae-based biodiesel has been considered as one of the interesting alternatives. Biodiesel production from the cultivation of microalgae is eco-friendly and sustainable. Moreover, microalgae have several advantages over other bioenergy sources, including their good photosynthetic capacity and faster growth rates. The productivity of microalgae per unit land area is also significantly higher than that of terrestrial plants. The produced microalgae biomass is rich with high quality lipids, which can be converted into biodiesel by transesterification reactions. Generally, the transesterification reactions are carried out in the presence of a homogeneous or heterogeneous catalyst. The homogeneous catalysts have many disadvantages, including their single use, slow reaction rate and saponification issues due to the presence of fatty acids in the feedstock. The acidic nature of the homogeneous catalysts also causes equipment corrosion. On the other hand, the heterogeneous catalysts offer several advantages, including their reusability, higher reaction rate and selectivity, easy product/catalyst separation and low cost. Due to these facts, the development of solid phase transesterification catalysts have been receiving growing interest. The present review is focused on the use of heterogeneous catalysts for biodiesel production from microalgal oil as a reliable feedstock with a comparison to other available feedstocks. It also highlights optimal reaction conditions for maximum biodiesel yields, reusability of the solid catalysts, cost, and environmental impact. The superior lipid content of microalgae and the efficient concurrent esterification and transesterification of the solid acid−base catalysts can offer new advancements in biodiesel production. Full article
(This article belongs to the Special Issue Commemorative Issue in Honor of Professor Hugo de Lasa)
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12 pages, 1109 KB  
Article
Butyrylation of Maize and Potato Starches and Characterization of the Products by Nuclear Magnetic Resonance and In Vitro Fermentation
by Tina Skau Nielsen, Nuria Canibe and Flemming Hofmann Larsen
Foods 2018, 7(5), 79; https://doi.org/10.3390/foods7050079 - 18 May 2018
Cited by 17 | Viewed by 8495
Abstract
Intake of butyrylated starches may increase colonic butyrate supply, which can be of public health and clinical benefit by maintaining colonic health. The objective was to investigate if an organocatalytic method with tartaric acid as a catalyst could be applied to produce butyrylated [...] Read more.
Intake of butyrylated starches may increase colonic butyrate supply, which can be of public health and clinical benefit by maintaining colonic health. The objective was to investigate if an organocatalytic method with tartaric acid as a catalyst could be applied to produce butyrylated products from different starch sources and to characterize their chemical structure and fermentation capability by using solid-state 13C MAS NMR (magic angle spinning nuclear magnetic resonance) spectroscopy and an in vitro fermentation model, respectively. Low-amylose and high-amylose potato starch (LAPS and HAPS) and low-amylose and high-amylose maize starch (LAMS and HAMS) were subjected to organocatalytic butyrylation. This resulted in products with an increasing degree of substitution (DS) measured by heterogenous saponification and back titration with the HCl (chemical method) depending on reaction time. NMR analysis, however, showed that the major part of the acylation was induced by tartarate (75–89%) and only a minor part (11–25%) by butyrate. Generally, the chemical method overestimated the DS by 38% to 91% compared with the DS determination by NMR. Increasing the DS appeared to lower the in vitro fermentation capability of starches independent of the starch source and, therefore, do not seem to present a feasible method to deliver more butyrate to the colon than lower DS products. Full article
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9 pages, 2801 KB  
Article
Surface Properties of a Novel Poly(vinyl alcohol) Film Prepared by Heterogeneous Saponification of Poly(vinyl acetate) Film
by Seong Baek Yang, Sung Hun Yoo, Joon Seok Lee, Jong Won Kim and Jeong Hyun Yeum
Polymers 2017, 9(10), 493; https://doi.org/10.3390/polym9100493 - 9 Oct 2017
Cited by 25 | Viewed by 10402
Abstract
Almost general poly(vinyl alcohol) (PVA) films were prepared by the processing of a PVA solution. For the first time, a novel poly(vinyl alcohol) (PVA) film was prepared by the saponification of a poly(vinyl acetate) (PVAc) film in a heterogenous medium. Under the same [...] Read more.
Almost general poly(vinyl alcohol) (PVA) films were prepared by the processing of a PVA solution. For the first time, a novel poly(vinyl alcohol) (PVA) film was prepared by the saponification of a poly(vinyl acetate) (PVAc) film in a heterogenous medium. Under the same saponification conditions, the influence of saponification time on the degree of saponification (DS) was studied for the preparation of the saponified PVA film, and it was found that the DS varied with time. Optical microscopy was used to confirm the characteristics and surface morphology of the saponified PVA film, revealing unusual black globules in the film structure. The contact angle of the films was measured to study the surface properties, and the results showed that the saponified PVA film had a higher contact angle than the general PVA film. To confirm the transformation of the PVAc film to the PVA film, 1H nuclear magnetic resonance spectroscopy, X-ray diffraction measurements, differential scanning calorimetry, and Fourier-transform infrared spectroscopy were employed. Full article
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12 pages, 15129 KB  
Article
Effect of Saponification Condition on the Morphology and Diameter of the Electrospun Poly(vinyl acetate) Nanofibers for the Fabrication of Poly(vinyl alcohol) Nanofiber Mats
by Seong Baek Yang, Jong Won Kim and Jeong Hyun Yeum
Polymers 2016, 8(10), 376; https://doi.org/10.3390/polym8100376 - 21 Oct 2016
Cited by 7 | Viewed by 8804
Abstract
Novel poly(vinyl alcohol) (PVA) nanofiber mats were prepared for the first time through heterogeneous saponification of electrospun poly(vinyl acetate) (PVAc) nanofibers. The effect of varying the saponification conditions, including temperature, time, and concentration of the alkaline solution, on the morphology of the saponified [...] Read more.
Novel poly(vinyl alcohol) (PVA) nanofiber mats were prepared for the first time through heterogeneous saponification of electrospun poly(vinyl acetate) (PVAc) nanofibers. The effect of varying the saponification conditions, including temperature, time, and concentration of the alkaline solution, on the morphology of the saponified PVA fibers were evaluated by field-emission scanning electron microscopy. At 25 °C, the saponified PVA fibers exhibited a broad diameter distribution. The average fiber diameter, however, was found to decrease with increasing saponification temperature. When the saponification time was increased from 6 to 30 h, the average fiber diameter decreased gradually from 1540 to 1060 nm. In addition, the fiber diameter and morphology were also affected by the concentration of the alkaline saponification solution. The most optimal conditions for fabrication of thin, uniform, and smooth PVA nanofibers corresponded to an alkaline solution containing 10 g each of NaOH, Na2SO4, and methanol per 100 g of water, a temperature of 25 °C, and a saponification time of 24 h. Full article
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