Search Results (134)

The grain refinement of high-stacking-fault-energy metals during high-pressure torsion (HPT) is governed by dislocation activity and boundary evolution. However, how local misorientation evolves during different stages of grain refinement remains insufficiently clarified. In this study, AA1050 aluminium was processed by HPT to selected equivalent strains of 0, 0.90, 2.69, 10.76 and 53.78, and electron backscatter diffraction (EBSD) was used to analyse grain morphology, boundary fractions and EBSD-derived misorientation parameters. The results reveal strongly stage-dependent grain refinement during HPT. The average grain size decreases rapidly from 12.63 μm in the initial state to 3.29 μm at ε = 0.90 and 2.19 μm at ε = 2.69, remains nearly unchanged at ε = 10.76, and finally decreases to 0.58 μm at ε = 53.78. The fraction of low-angle grain boundaries increases markedly at ε = 0.90, indicating intensive formation of dislocation substructures, whereas high-angle grain boundaries become dominant at high strain. Grain orientation spread (GOS) and grain reference orientation deviation (GROD) exhibit non-monotonic evolution, whereas the geometrically necessary dislocation (GND) density increases markedly at the early deformation stage and subsequently decreases with further deformation. These results indicate that the stage-dependent grain refinement of AA1050 during HPT is closely associated with dislocation-mediated grain subdivision involving alternating grain elongation and fragmentation. Full article

At present, silica sand particles are used on GB railways for traction enhancement. In this study, novel particle systems with a range of properties were assessed to see if there was potential for particles to be more widely used in friction management. The tests were carried out at representative contact pressures, using the High Pressure Torsion (HPT) approach. Particles were applied to dry, wet and leaf-contaminated interfaces. A strong relationship was found between particle hardness and traction. Particle systems were identified that could be used to lubricate the interface (friction < 0.1) or provide intermediate levels of friction (0.2–0.3), and one that could be used for traction enhancement as an alternative to silica sand (increasing friction to above 0.1 with a leaf layer present). Full article

A mandatory prerequisite for a good hydrogen storage material is long-term stability in hydriding/dehydriding reactions, in a suitable temperature interval (250–350 °C for magnesium intermetallics). A 50-cycle hydriding/dehydriding stability test of two Mg₂(Co_1/3Fe_1/3Ni_1/3) materials is presented. Mg₂(Co_1/3Fe_1/3Ni_1/3) was processed progressively by ball milling and annealing, followed by high-pressure torsion. A comparison of the effects of the processing on the cycling test is presented. X-ray diffraction, scanning and transmission electron microscopy, and infrared characterization indicate the morphological and structural changes in the materials after production and cycling. The highest hydrogen storage was 3.55 wt.% and 3.25 wt.% for the ball-milled and annealed Mg₂(Co_1/3Fe_1/3Ni_1/3) and high-pressure torsion processed Mg₂(Co_1/3Fe_1/3Ni_1/3), respectively, at 15 bar and 300 °C. After 50 cycles of hydriding/dehydriding reactions, the hydriding onset temperature is 69 °C and 50 °C for the ball-milled and annealed Mg₂(Co_1/3Fe_1/3Ni_1/3) and high-pressure torsion processed Mg₂(Co_1/3Fe_1/3Ni_1/3), respectively. Meanwhile, the dehydriding onset temperatures are 257 °C and 223 °C, with hydrogen storage losses of 16% and 7.4% for the ball-milled and annealed Mg₂(Co_1/3Fe_1/3Ni_1/3) and the high-pressure torsion processed Mg₂(Co_1/3Fe_1/3Ni_1/3), respectively. Overall, the ball-milled and annealed Mg₂(Co_1/3Fe_1/3Ni_1/3) material presented better performance. Full article

Hydrogen is a key energy carrier for achieving carbon neutrality, yet its widespread deployment is hindered by challenges associated with efficient hydrogen production, safe and reversible hydrogen storage, and hydrogen-induced embrittlement. Severe plastic deformation processes, particularly high-pressure torsion (HPT), have emerged as a powerful approach capable of addressing these challenges through extreme grain refinement, defect engineering, phase stabilization far from equilibrium, and synthesis of novel materials. This article reviews the impact of HPT on hydrogen-related materials, covering hydrogen production, hydrogen storage, and hydrogen embrittlement resistance. For hydrogen production, HPT enables the synthesis of nanostructured, defect-rich, and compositionally complex compounds, including high-entropy oxides and oxynitrides, which exhibit enhanced hydrolytic, electrocatalytic, photocatalytic, photoelectrocatalytic, and photoreforming performance. For hydrogen storage, HPT fundamentally modifies hydrogenation activation and kinetics, and modifies thermodynamics by hydrogen binding energy engineering, enabling reversible hydrogen storage at room temperature in systems such as Mg-based and high-entropy alloys. For hydrogen embrittlement resistance, HPT under optimized conditions suppresses hydrogen-assisted fracture by engineering ultrafine grains and defects (vacancies, dislocations, Lomer–Cottrell locks, D-Frank partial dislocations, stacking faults, twins, and grain boundaries) that control hydrogen diffusion, trapping, and strain localization. By integrating insights across these three domains, this article highlights HPT as a transformative strategy for developing next-generation hydrogen materials and identifies key opportunities for future research at the intersection of severe plastic deformation and hydrogen technologies. Full article

This review highlights the significance of modern quantum-beam techniques, particularly neutron and synchrotron radiation sources, for advanced microstructural characterization of metallic systems. Following a brief introduction to neutron and synchrotron diffraction, selected studies demonstrate their application in probing thermally induced structural evolution in plastically deformed metals. Additively manufactured CoCrFeNi alloys and 316L stainless steels subjected to high-pressure torsion (HPT) were investigated by in situ neutron diffraction during heating, revealing the sequential regimes of recovery, recrystallization, and grain growth. Coupled with mechanical measurements, the results show that HPT followed by controlled thermal treatment improves the mechanical performance, offering strategies for designing engineering materials with enhanced properties. The thermal anisotropy behavior of Ti-45Al-7.5Nb alloys under in situ neutron diffraction is defined as anisotropic ordering upon heating, while the HPT-processed alloy displayed isotropic recovery of order at earlier temperatures. Complementary in situ synchrotron studies in rolled-sheet magnesium alloys unveiled microstructural rearrangement, grain rotation, recovery, and precipitate dissolution during annealing. And phase transformation, recovery, and recrystallization processes were detected in steel using HEXRD. This work emphasizes the complementary strengths of the neutron and synchrotron methods and recommends their broader application as powerful tools to unravel microstructure–property relationships in plastically deformed metals. Full article

This study investigates the microstructure and mechanical properties of copper (Cu) and graphene/Cu (Gr/Cu) composites produced via high-pressure torsion (HPT) under 5 GPa at room temperature. Microstructural analysis revealed significant grain refinement, with average grain sizes of 0.39 μm for pure Cu and 0.35 μm for Gr/Cu composite. The Gr/Cu composite exhibited slightly higher microstrains and effective stacking fault energy (SFE). Tensile tests showed ultimate tensile strengths of 689 MPa (pure Cu) and 674 MPa (Gr/Cu), with the latter demonstrating improved ductility (~10% elongation). Ab initio calculations confirmed a 27% increase in SFE for Gr/Cu, aligning with experimental results. These findings highlight the potential of Gr/Cu composites for applications requiring high strength and efficient heat dissipation. Full article

This paper presents a study of microstructure formation in bioresorbable Fe-Mn-Si alloys for temporary implants under high-pressure torsion (HPT) at room temperature and at 300 °C. The effect of silicon on the mechanism of microstructure formation under HPT and, as a consequence, on the mechanical, corrosion and biological properties of the alloys is studied. It is established that Si promotes martensitic transformation. HPT leads to an increase in the microhardness values of the studied alloys from ~1560 MPa in the initial state to ~5500 MPa (160–560 HV) due to structure refinement and phase transformation. An increase in the electrochemical corrosion rate of Fe-Mn-Si alloys to ~0.5 mm/year is established due to grain refinement to nanosize and the formation of strain-induced martensite. In vitro cytotoxicity and induced hemolysis studies showed that Fe-Mn, Fe-Mn-3.7Si, and Fe-Mn-5Si alloys after annealing and HPT can be characterized as biocompatible. Full article

A high-pressure torsion (HPT) with a number of revolutions (n) of up to 10 and an advanced method of accumulative HPT (AccHPT), n = 10 with subsequent post-deformation annealing (PDA) at 500 and 600 °C, were applied to a biodegradable Fe-30Mn-5Si (wt.%) alloy. The effect of HPT, AccHPT and AccHPT with PDA on the microstructure, phase composition, microhardness and electrochemical behavior in Hanks’ solution was studied. HPT with n = 1 and 5 resulted in forming a mixed submicrocrystalline (SMCS) and nanocrystalline (NCS)structure, while HPT, n = 10 and AccHPT, n = 10 resulted in a predominant NCS with grain/subgrain sizes of 15–100 nm and 5–40 nm, respectively. PDA after AccHPT resulted in a mixture of SMCS and NCS. HPT, n = 5, n = 10 and AccHPT, n = 10 led to a transition from a two-phase (γ-austenite and ε-martensite) state after reference quenching, and HPT, n = 1 to a single-phase state (stress-induced and deformed ε-martensite), while the AccHPT, n = 10 with PDA results in a two-phase state of γ-austenite and cooling-induced ε-martensite, similarly to reference heat treatment (RHT). The increase in n resulted in the microhardness increasing up to its maximum after AccHPT, followed by a slight decrease after PDA. HPT and AccHPT led the biodegradation rate to decrease as compared to the initial state. PDA after AccHPT at 500 and 600 °C resulted in a two-phase state corresponding to an elevated biodegradation rate without significant material softening. The observed electrochemical behavior features are explained by changes in a combination of the phase state and the overall level of crystal lattice distortion. Full article

This study investigates the dislocation density in ceramics processed by severe plastic deformation at room and elevated temperatures via high-pressure torsion (HPT) for various numbers of turns and shear strains. Ceramics, characterized by ionic or covalent bonding, typically exhibit brittleness due to limited dislocation activity. However, HPT enables significant microstructural transformations in ceramics including dislocation nucleation and accumulation. Despite recent advances in the visualization of such dislocations by transmission electron microscopy (TEM), there is a lack of comprehensive reports on the quantification of dislocation density in severely deformed ceramics. This paper addresses this gap by employing X-ray diffraction (XRD) analysis to quantify dislocation density and crystallite size in a few oxide ceramics. Results demonstrate that HPT induces exceptionally high dislocation densities comparable to theoretical upper limits of dislocation density in ceramics, on the order of 10¹⁵ to 10¹⁶ m⁻², with crystallite sizes reduced to the nanometer scale. These findings significantly enhance the understanding of dislocation behavior in ceramics and suggest a potential approach for tuning the mechanical and functional properties of these materials by dislocations. Full article

The development of high-strength aluminum alloys with improved ductility is a crucial challenge for modern materials science, as high strength and ductility tend to be mutually exclusive properties. In this work, the composite material was fabricated using wire arc additives manufactured from AA1050 (commercially pure aluminum) and AA5056 (an Al–Mg system alloy) aluminum alloys. It was demonstrated that the addition of a lower-strength material into a high-strength matrix enhances the potential for deformation localization and results in an increased plasticity of the composite material. A further strengthening of the composite material was achieved through its deformation by a high-pressure torsion (HPT) technique. The mechanical properties of the material were thoroughly investigated before and after the HPT treatment. Static strength and plasticity were analyzed as a function of the deformation degree. Microstructural analysis was performed using scanning electron microscopy and X-ray diffraction. The optimal deformation route, providing the best combination of mechanical properties, was experimentally identified, along with key microstructural parameters of the formed composite with a bimodal grain structure. A deformation level corresponding to 36% of shear stress provides a yield stress of up to 570 MPa, an ultimate tensile strength of up to 664 MPa, and a relative elongation to failure of up to 7%. As a result of the deformation treatment, characteristic substructures with dimensions of ~250 nm and >1000 nm are formed, with a volume ratio of approximately 80/20. Full article

This study explores the impact of short-term annealing on the thermal stability and mechanical properties of oxygen-free copper subjected to high-pressure torsion (HPT). Copper samples were deformed through HPT with varying numbers of turns at room temperature and subsequently subjected to short-term annealing at temperatures of 398 K and 423 K. Microstructural analysis revealed that annealing led to grain growth and a reduction in dislocation density, with samples processed with fewer HPT turns exhibiting more significant grain coarsening. The microhardness measurements indicated a reduction in hardness after annealing, particularly at the edges of the discs, suggesting recrystallization. Samples processed with 10 HPT turns demonstrated higher thermal stability and less grain growth compared to 1/2-turn samples. The findings suggest that post-HPT short-term annealing can be used to tailor the balance between strength and ductility in oxygen-free copper, enhancing its suitability for industrial applications. Full article

Commercially pure Cu features excellent electric conductivity but low mechanical properties. In order to improve the mechanical properties of Cu, strengthening elements can be added to prepare alloys or composites featuring enhanced performances. This study focuses on the detailed characterization of the microstructure of a Cu composite strengthened with Al₂O₃ particles during high shear strain processing. The Cu-Al₂O₃ mixture was prepared by powder metallurgy and directly consolidated by the intensive plastic deformation method of hot rotary swaging. Samples cut from the consolidated piece were further processed by the severe plastic deformation method of high pressure torsion (HPT). The primary aim was to investigate the effects of varying degrees of the imposed shear strain, i.e., the number of HPT revolutions, microstructure development (grain size and morphology, texture, grain misorientations, etc.) of the consolidated composite; the microstructure observations were supplemented with measurements of Vickers microhardness. The results showed that the added oxide particles effectively hindered the movement of dislocations and aggravated grain fragmentation, which also led to the relatively high presence of grain misorientations pointing to the occurrence of residual stress within the microstructure. The high shear strain imposed into (the peripheral region of) the sample subjected to four HPT revolutions imparted equiaxed ultra-fine grains and an average Vickers microhardness of more than 130 HV0.1. Full article

Reducing the saturation magnetostriction is an effective way to improve the performance of soft magnetic materials and reduce core losses in present and future applications. The magnetostrictive properties of binary Fe-based alloys are investigated for a broad variety of alloying elements. Although several studies on the influence of Cu-alloying on the magnetic properties of Fe are reported, few studies have focused on the effect on its magnetostrictive behavior. High pressure torsion deformation is a promising fabrication route to produce metastable, single-phase Fe-Cu alloys. In this study, the influence of Cu-content and the chosen deformation parameters on the microstructural and phase evolution in the Fe-Cu system is investigated by scanning electron microscopy and synchrotron X-ray diffraction. Magnetic properties and magnetostrictive behavior are measured as well. While a reduction in the saturation magnetostriction λ_s is present for all Cu-contents, two trends are noticeable. λ_s decreases linearly with decreasing Fe-content in Fe-Cu nanocomposites, which is accompanied by an increasing coercivity. In contrast, both the saturation magnetostriction as well as the coercivity strongly decrease in metastable, single-phase Fe-Cu alloys after HPT-deformation. Full article

Mg₂Ni is a highly promising candidate for solid-state hydrogen storage due to its high storage capacity. However, its synthesis is challenging due to the high melting point of Ni (1455 °C) and the boiling point of Mg (1090 °C). In this study, elemental powder mixtures of Mg and 30 at% Ni were processed by high-pressure torsion (HPT) to synthesize the Mg₂Ni intermetallic compound through mechanical methods. The formation of 11 wt% of Mg₂Ni after 50 turns of HPT was confirmed by X-ray diffraction (XRD), scanning electron microscopy (SEM), and energy-dispersive spectroscopy (EDS), reaching a maximum of 59 wt% after 100 turns. Rietveld refinement confirmed a nanocrystalline size for the Mg₂Ni phase synthesized via HPT. Hydrogenation tests showed that the Mg-Ni synthesized by HPT can absorb hydrogen at 350 °C even after several weeks of air exposure. Furthermore, a maximum absorption capacity of 3.8 wt% was reached after 20 h of hydrogen exposure for the sample with 100 turns. This capacity is close to the theoretical capacity of 3.9 wt% for this composition. The results confirm that combining HPT with subsequent heat treatment is an efficient strategy to increase the Mg₂Ni fraction after HPT processing. Full article

In this study, high-pressure torsion (HPT) processing is applied to the as-cast Al_0.5CoCrFeNi high-entropy alloy (HEA) for 1, 3, and 5 turns. Microstructural observations reveal a significant refinement of the second phase after HPT processing. This refinement effect is influenced by the number of processing turns and the distance of the processing position from the center. As the number of processing turns or the distance of the processing position from the center increases, the fragmentation effect on the second phase becomes more pronounced. The hardness of the alloy is greatly enhanced after HPT processing, but there is an upper limit to this enhancement. After increasing the number of processing turns to 5, the increase in hardness at the edge becomes less significant, while the overall hardness becomes more uniform. Additionally, the strength of the processed alloy is significantly enhanced, while its ductility undergoes a noticeable decrease. With an increase in the number of processing turns, the second phase is further refined, resulting in improvement of strength and ductility. Full article