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Search Results (1,181)

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Keywords = high-performance tubes

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22 pages, 7067 KB  
Article
New Evaluation System for Extra-Heavy Oil Viscosity Reducer Effectiveness: From 1D Static Viscosity Reduction to 3D SAGD Chemical–Thermal Synergy
by Hongbo Li, Enhui Pei, Chao Xu and Jing Yang
Energies 2025, 18(19), 5307; https://doi.org/10.3390/en18195307 - 8 Oct 2025
Abstract
To overcome the production bottleneck induced by the high viscosity of extra-heavy oil and resolve the issues of limited efficiency in traditional thermal oil recovery methods (including cyclic steam stimulation (CSS), steam flooding, and steam-assisted gravity drainage (SAGD)) as well as the fragmentation [...] Read more.
To overcome the production bottleneck induced by the high viscosity of extra-heavy oil and resolve the issues of limited efficiency in traditional thermal oil recovery methods (including cyclic steam stimulation (CSS), steam flooding, and steam-assisted gravity drainage (SAGD)) as well as the fragmentation of existing viscosity reducer evaluation systems, this study establishes a multi-dimensional evaluation system for the effectiveness of viscosity reducers, with stage-averaged remaining oil saturation as the core benchmarks. A “1D static → 2D dynamic → 3D synergistic” progressive sequential experimental design was adopted. In the 1D static experiments, multi-gradient concentration tests were conducted to analyze the variation law of the viscosity reduction rate of viscosity reducers, thereby screening out the optimal adapted concentration for subsequent experiments. For the 2D dynamic experiments, sand-packed tubes were used as the experimental carrier to compare the oil recovery efficiencies of ultimate steam flooding, viscosity reducer flooding with different concentrations, and the composite process of “steam flooding → viscosity reducer flooding → secondary steam flooding”, which clarified the functional value of viscosity reducers in dynamic displacement. In the 3D synergistic experiments, slab cores were employed to simulate the SAGD development process after multiple rounds of cyclic steam stimulation, aiming to explore the regulatory effect of viscosity reducers on residual oil distribution and oil recovery factor. This novel evaluation system clearly elaborates the synergistic mechanism of viscosity reducers, i.e., “chemical empowerment (emulsification and viscosity reduction, wettability alteration) + thermal amplification (steam carrying and displacement, steam chamber expansion)”. It fills the gap in the existing evaluation chain, which previously lacked a connection from static performance to dynamic displacement and further to multi-process synergistic adaptation. Moreover, it provides quantifiable and implementable evaluation criteria for steam–chemical composite flooding of extra-heavy oil, effectively releasing the efficiency-enhancing potential of viscosity reducers. This study holds critical supporting significance for promoting the efficient and economical development of extra-heavy oil resources. Full article
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17 pages, 6432 KB  
Article
An AI-Enabled System for Automated Plant Detection and Site-Specific Fertilizer Application for Cotton Crops
by Arjun Chouriya, Peeyush Soni, Abhilash K. Chandel and Ajay Kumar Patel
Automation 2025, 6(4), 53; https://doi.org/10.3390/automation6040053 - 8 Oct 2025
Abstract
Typical fertilizer applicators are often restricted in performance due to non-uniformity in distribution, required labor and time intensiveness, high discharge rate, chemical input wastage, and fostering weed proliferation. To address this gap in production agriculture, an automated variable-rate fertilizer applicator was developed for [...] Read more.
Typical fertilizer applicators are often restricted in performance due to non-uniformity in distribution, required labor and time intensiveness, high discharge rate, chemical input wastage, and fostering weed proliferation. To address this gap in production agriculture, an automated variable-rate fertilizer applicator was developed for the cotton crop that is based on deep learning-initiated electronic control unit (ECU). The applicator comprises (a) plant recognition unit (PRU) to capture and predict presence (or absence) of cotton plants using the YOLOv7 recognition model deployed on-board Raspberry Pi microprocessor (Wale, UK), and relay decision to a microcontroller; (b) an ECU to control stepper motor of fertilizer metering unit as per received cotton-detection signal from the PRU; and (c) fertilizer metering unit that delivers precisely metered granular fertilizer to the targeted cotton plant when corresponding stepper motor is triggered by the microcontroller. The trials were conducted in the laboratory on a custom testbed using artificial cotton plants, with the camera positioned 0.21 m ahead of the discharge tube and 16 cm above the plants. The system was evaluated at forward speeds ranging from 0.2 to 1.0 km/h under lighting levels of 3000, 5000, and 7000 lux to simulate varying illumination conditions in the field. Precision, recall, F1-score, and mAP of the plant recognition model were determined as 1.00 at 0.669 confidence, 0.97 at 0.000 confidence, 0.87 at 0.151 confidence, and 0.906 at 0.5 confidence, respectively. The mean absolute percent error (MAPE) of 6.15% and 9.1%, and mean absolute deviation (MAD) of 0.81 g/plant and 1.20 g/plant, on application of urea and Diammonium Phosphate (DAP), were observed, respectively. The statistical analysis showed no significant effect of the forward speed of the conveying system on fertilizer application rate (p > 0.05), thereby offering a uniform application throughout, independent of the forward speed. The developed fertilizer applicator enhances precision in site-specific applications, minimizes fertilizer wastage, and reduces labor requirements. Eventually, this fertilizer applicator placed the fertilizer near targeted plants as per the recommended dosage. Full article
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17 pages, 2012 KB  
Article
Accurate Measurement of Blast Shock Wave Pressure by Enhanced Sensor System Based on Neural Network
by Fan Yang, Hongzhen Zhu, Deren Kong and Chuanrong Zhao
Sensors 2025, 25(19), 6187; https://doi.org/10.3390/s25196187 - 6 Oct 2025
Viewed by 130
Abstract
During blast shock wave pressure measurement, strong mechanical vibrations and shocks can affect the dynamic characteristics of shock wave pressure sensors, introducing measurement errors. To improve measurement accuracy for the compression phase, a specialized buffer device was designed to enhance the sensor’s dynamic [...] Read more.
During blast shock wave pressure measurement, strong mechanical vibrations and shocks can affect the dynamic characteristics of shock wave pressure sensors, introducing measurement errors. To improve measurement accuracy for the compression phase, a specialized buffer device was designed to enhance the sensor’s dynamic response to transient pressure rises. Using a double-diaphragm shock tube, the dynamic calibration of the enhanced sensor system was carried out and the influence of the buffer device on the dynamic performance was investigated. A mathematical model based on a backpropagation (BP) neural network was developed to characterize the sensor system, and a dynamic compensation method was implemented to improve the enhanced shock wave pressure sensor system. Experimental results demonstrated that while the buffer device significantly reduced the operational bandwidth of the sensor system, the BP neural network-based dynamic compensation effectively widened the bandwidth and improved measurement accuracy. This research provides a practical solution for high-precision dynamic pressure measurement, specifically targeting the compression phase in complex environments. Full article
(This article belongs to the Section Physical Sensors)
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12 pages, 2884 KB  
Article
Potential Application of Fibers Extracted from Recycled Maple Leaf Waste in Broadband Sound Absorption
by Jie Jin, Yecheng Feng, Haipeng Hao, Yunle Cao and Zhuqing Zhang
Buildings 2025, 15(19), 3582; https://doi.org/10.3390/buildings15193582 - 5 Oct 2025
Viewed by 159
Abstract
To address environmental pollution issues and optimize the utilization of waste biomass resources, this study proposes a novel eco-friendly sound-absorbing material based on maple leaf waste and tests its sound absorption performance. The fibers were extracted from maple leaf waste through a wet [...] Read more.
To address environmental pollution issues and optimize the utilization of waste biomass resources, this study proposes a novel eco-friendly sound-absorbing material based on maple leaf waste and tests its sound absorption performance. The fibers were extracted from maple leaf waste through a wet decomposition and grinding process. Metallurgical microscopy was employed to observe the microstructural characteristics of maple leaf fibers to identify the potential synergistic effect. The effects of two key factors—sample thickness and mass density—on sound absorption performance were investigated. The sound absorption coefficients were measured using the transfer function method in a dual-microphone impedance tube to evaluate their sound-absorbing performance. Experimental results demonstrate that the prepared maple leaf fibers, as acoustic materials, exhibit excellent acoustic performance across a wide frequency range, with an average sound absorption coefficient of 0.7. Increasing sample thickness improves the sound absorption coefficient in low- and mid-frequency ranges. Additionally, increased sample mass density was found to enhance acoustic performance in low- and mid-frequency bands. This study developed an eco-friendly material with lightweight and efficient acoustic absorption properties using completely biodegradable maple leaf waste. The results provide high-performance, economical, and ecologically sustainable solutions for controlling building and traffic noise while promoting the development of eco-friendly acoustic materials. Full article
(This article belongs to the Section Building Materials, and Repair & Renovation)
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22 pages, 2759 KB  
Article
Evaluation of Energy and Water Use Efficiencies and Economic Feasibility for a Solar-Powered FCTB Cooling System in Greenhouse Farming
by Ohood Al-Ghadani, Talal Al-Shukaili, Hemanatha P. Jayasuriya, Pankaj B. Pathare and Ahmed Al-Busaidi
Agriculture 2025, 15(19), 2044; https://doi.org/10.3390/agriculture15192044 - 29 Sep 2025
Viewed by 286
Abstract
In arid countries like Oman, fan–pad cooling systems are commonly used in greenhouse cultivation. However, in such harsh environmental conditions, a fan–pad cooling system can be inefficient, result in high water and energy consumption, and may cause plant and soil pathogens issues. To [...] Read more.
In arid countries like Oman, fan–pad cooling systems are commonly used in greenhouse cultivation. However, in such harsh environmental conditions, a fan–pad cooling system can be inefficient, result in high water and energy consumption, and may cause plant and soil pathogens issues. To address these challenges, this study evaluated the technical performance of a greenhouse designed with the new concept of an on-grid, solar-powered, and fan-chiller tube bank (FCTB) cooling system, focusing on water use efficiency (WUE) and energy use efficiency (EUE) following pot-grown okra. In addition, greenhouse gas (GHG) emissions and financial aspects were evaluated through cost–benefit and cash flow analyses. This research was conducted with a Quonset side-walled single-span greenhouse equipped with a solar-powered FCTB cooling system and automatic scheduled irrigation system. Water and electricity consumption was recorded, and surplus energy supplied to the electricity grid was estimated. The greenhouse efficiencies were evaluated by computing the EUE, total WUE, cooling water use efficiency (CWUE), and irrigation water use efficiency (IWUE). The solar-powered FCTB greenhouse enhanced EUE, achieving a value of 1.16 and a positive net energy of 163.87 MJ·m−2. The WUE, CWUE, and IWUE were 0.91 kg·m−3, 1.63 kg·m−3, and 2.07 kg·m−3, respectively. The economic assessment showed that okra cultivation with a solar-powered FCTB cooling system was economically unfeasible, as indicated by a benefit–cost ratio of 0.88. However, cucumber (IRR 46%, NPV 2.13 × 104 USD) and cherry tomatoes (IRR 38%, NPV 1.98 × 104 USD) demonstrated economic feasibility as supported by positive net present value (NPV) and the internal rate of return (IRR) values. Furthermore, incorporating solar energy with the FCTB cooling system enhanced the greenhouse’s sustainability, efficiencies, and profitability. This study recommends further research with this system for Oman’s seasonal effect with high-value crops and optimizing the size of the solar panel system to see how the energy and other efficiency components will vary. Full article
(This article belongs to the Section Agricultural Water Management)
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19 pages, 2933 KB  
Article
Experimental Study on Wettability Characteristics of Falling Film Flow Outside Multi-Row Horizontal Tubes
by Zhenchuan Wang and Meijun Li
Processes 2025, 13(10), 3119; https://doi.org/10.3390/pr13103119 - 29 Sep 2025
Viewed by 248
Abstract
The wettability of falling film flow outside multi-row horizontal tubes is a core factor determining the heat and mass transfer performance of falling film heat exchangers, which is critical for their optimized design and stable operation. A visualization experimental platform for falling film [...] Read more.
The wettability of falling film flow outside multi-row horizontal tubes is a core factor determining the heat and mass transfer performance of falling film heat exchangers, which is critical for their optimized design and stable operation. A visualization experimental platform for falling film flow over ten rows of horizontal tubes was constructed, with water as the working fluid. High-definition imaging technology and image processing methods were employed to systematically investigate the liquid film distribution and wettability under three tube diameters (d = 0.016, 0.019, 0.025 m), four tube spacings (s = 0.75d, 1d, 1.25d, 1.5d), and four inter-tube flow patterns (droplet, columnar, column-sheet, and sheet flow). Two parameters, namely the “total wetting length” and the “total wetting area”, were proposed and defined. The distribution characteristics of the wetting ratio for each row of tubes were analyzed, along with the variation laws of the total wetting area of the ten rows of tubes with respect to tube diameter, tube spacing, and liquid film Reynolds number (Rel). The following results were indicated: (1) Increasing the fluid flow rate and the tube spacing both promote the growth of the wetting length. When Rel ≤ 505, with the increase of tube diameter, the percentage of the wetting length of the tenth tube row relative to that of the first tube row decreases under the same fluid flow rate; when Rel > 505, this percentage first decreases and then increases. (2) The total wetting area exhibits a trend of “first increasing then decreasing” or “continuous increasing” with the tube spacing, and the optimal tube spacing varies by flow pattern: s/d = 1 for droplet flow (d ≤ 0.016 m), s/d = 1.25 for columnar flow, and s/d = 1.25 (0.016 m), 1 (0.019 m), 1.5 (0.025 m) for sheet flow. (3) The effect of tube diameter on the total wetting area is a balance between the inhibitory effect (reduced inter-tube fluid dynamic potential energy) and promotional effect (thinner liquid film spreading). The optimal tube diameter is 0.016 m for droplet flow and 0.025 m for columnar/sheet flow (at s/d = 1.25). (4) The wetting performance follows the order 0.016 m > 0.025 m > 0.019 m when Rel > 505, and 0.025 m > 0.019 m > 0.016 m when Rel ≤ 505. Finally, an experimental correlation formula for the wetting ratio considering the Rel, the tube diameter, and tube spacing was fitted. Comparisons with the present experimental data, the literature simulation results, and the literature experimental data showed average errors of ≤10%, ≤8%, and ≤14%, respectively, indicating high prediction accuracy. This study provides quantitative data and theoretical support for the structural optimization and operation control of multi-row horizontal tube falling film heat exchangers. Full article
(This article belongs to the Section Energy Systems)
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21 pages, 6046 KB  
Article
Infiltration-Assisted Mechanical Strengthening of 3D-Printed Polypropylene Lattice and Thin-Walled Tube Structures
by Hakkı Özer
Polymers 2025, 17(19), 2604; https://doi.org/10.3390/polym17192604 - 26 Sep 2025
Viewed by 337
Abstract
This study presents a viscosity-controlled epoxy infiltration strategy to mitigate common production defects, such as interlayer bond weaknesses, step gaps, and surface roughness, in 3D-printed polypropylene lattice and tube structures. To address these issues, epoxy resin infiltration was applied at four distinct viscosity [...] Read more.
This study presents a viscosity-controlled epoxy infiltration strategy to mitigate common production defects, such as interlayer bond weaknesses, step gaps, and surface roughness, in 3D-printed polypropylene lattice and tube structures. To address these issues, epoxy resin infiltration was applied at four distinct viscosity levels. The infiltration process, facilitated by ultrasonic assistance, improved epoxy penetration into the internal structure. The results indicate that this method effectively reduced micro-voids and surface irregularities. Variations in epoxy viscosity significantly influenced the final internal porosity and the thickness of the epoxy film formed on the surface. These structural changes directly affected the energy absorption (EA) and specific energy absorption (SEA) of the specimens. While performance was enhanced across all viscosity levels, the medium-viscosity specimens (L-V2 and L-V3), with a mass uptake of ~37%, yielded the most favorable outcome, achieving high SEA (0.84 J/g) and EA (252 J) values. This improvement was mainly attributed to the epoxy filling internal voids and defects. Mechanical test results were further supported by SEM observations and validated through statistical correlation analyses. This work constitutes one of the first comprehensive studies to employ epoxy infiltration for defect mitigation in 3D-printed polypropylene structures. The proposed method offers a promising pathway to enhance the performance of lightweight, impact-resistant 3D-printed structures for advanced engineering applications. Full article
(This article belongs to the Section Polymer Processing and Engineering)
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24 pages, 2107 KB  
Article
An Experimental Study on Pitot Probe Icing Protection with an Electro-Thermal/Superhydrophobic Hybrid Strategy
by Haiyang Hu, Faisal Al-Masri and Hui Hu
Aerospace 2025, 12(10), 862; https://doi.org/10.3390/aerospace12100862 - 24 Sep 2025
Viewed by 316
Abstract
A series of experiments were carried out to evaluate different anti-/de-icing approaches for a Pitot probe. Using the Iowa State University Icing Research Tunnel (ISU-IRT), this study compared the performance of a traditional electrically heated system with that of a hybrid concept combining [...] Read more.
A series of experiments were carried out to evaluate different anti-/de-icing approaches for a Pitot probe. Using the Iowa State University Icing Research Tunnel (ISU-IRT), this study compared the performance of a traditional electrically heated system with that of a hybrid concept combining reduced-power electrical heating and a superhydrophobic surface (SHS) coating. The effectiveness and energy efficiency of both methods were assessed. High-speed imaging was employed to capture the transient ice accretion and removal phenomena on the probe model under a representative glaze icing condition, while infrared thermography provided surface temperature distributions to characterize the unsteady heat transfer behavior during the protection process. Results indicated that, due to the placement of the internal resistive heating elements, ice deposits on the total pressure tube were easier to shed than those on the supporting structure. Relative to the conventional approach of maintaining a fully heated probe, the hybrid technique achieved comparable anti-/de-icing performance with substantially reduced power requirements—showing up to ~50% savings during anti-icing operation and approximately 30% lower energy use with 24% faster removal during de-icing. These findings suggest that the hybrid strategy is a promising alternative for improving Pitot probe icing protection. Full article
(This article belongs to the Special Issue Deicing and Anti-Icing of Aircraft (Volume IV))
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13 pages, 2566 KB  
Article
Process Temperature Control for Low Dishing in CMP
by Yeongil Shin, Jongmin Jeong, Jiho Shin and Haedo Jeong
Materials 2025, 18(19), 4461; https://doi.org/10.3390/ma18194461 - 24 Sep 2025
Viewed by 314
Abstract
Growing demand for high-performance system semiconductors has highlighted the importance of hybrid bonding, where precise control of copper dishing is essential. This requirement reinforces the role of chemical mechanical planarization (CMP). Many studies have sought to control dishing by modifying slurry chemistry or [...] Read more.
Growing demand for high-performance system semiconductors has highlighted the importance of hybrid bonding, where precise control of copper dishing is essential. This requirement reinforces the role of chemical mechanical planarization (CMP). Many studies have sought to control dishing by modifying slurry chemistry or adjusting mechanical parameters, but these approaches have not been sufficient. This study addresses the overlooked effect of process temperature and demonstrates its role in integrating both chemical and mechanical behaviors in CMP. Removal rates of Cu, Ta, and SiO2 films were evaluated through blanket wafer experiments, and all exhibited Arrhenius-type behavior as a function of temperature and activation energy. The results showed that maintaining the process temperature at 30 °C balanced selectivity and minimized dishing on patterned wafers. To enable precise temperature control, a vortex-tube-based pad cooling system was developed. Without temperature control, dishing increased by 12 nm in the 100 µm pattern and 16 nm in the 50 µm pattern. With temperature control, dishing was reduced to 4 nm and below 1 nm, respectively. These results demonstrate that process temperature is a key parameter for controlling selectivity and ensuring precise dishing control, which is critical to meeting the requirements of hybrid bonding. Full article
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19 pages, 8019 KB  
Article
Experimental Comparison of Water-Based Cooling Methods for PV Modules in Tropical Conditions
by Nam Quyen Nguyen, Hristo Ivanov Beloev, Huy Bich Nguyen and Van Lanh Nguyen
Energies 2025, 18(19), 5054; https://doi.org/10.3390/en18195054 - 23 Sep 2025
Viewed by 266
Abstract
It is well known that temperature strongly affects the photovoltaic (PV) performance. Raising the working temperature leads to a significant decrease in PV output of the power capacity, and it also lowers power conversion efficiency. This issue is highly important for the PV [...] Read more.
It is well known that temperature strongly affects the photovoltaic (PV) performance. Raising the working temperature leads to a significant decrease in PV output of the power capacity, and it also lowers power conversion efficiency. This issue is highly important for the PV systems operating in tropical climate areas such as southern Viet Nam. Developing the cooling methods applied for reducing the PV module temperature might be the solution to this problem and has attracted many researchers and industrial sectors. However, the existing research might not sufficiently address the comparative evaluation of multiple active water-based cooling methods on power conservation efficiency, power output, and cost implications under high-temperature conditions in tropical areas. This study is a case study that aims at conducting some experimental investigations for active water-based cooling methods applied to PV modules in Ho Chi Minh City, South Viet Nam. There are four active water-based cooling methods, including the spraying liquid method (SL), the dripping droplet method (DD), tube heat exchanger method (TE), and the liquid flowing on the PV surface method (LF), that have been developed and experimentally investigated. The voltage, current, temperature, and humidity of the PV cells have been automatically recorded in every one-minute interval via sensors and electronic devices. The experimental results indicate that the surface temperature, the power conversion efficiency, and the output power of PV module are developed toward the useful and positive direction with four cooling methods. In detail, the SL is the best one, in which it leads the PV temperature to reduce from 52 °C to 34–35 °C, the output power increases up to 6.3%, its power conversion efficiency improves up to 2%, while the water flow rate is at its lowest with 0.65 L/min. Similarly, LF also creates results that are similar to SL, but it needs a higher amount of cooling water, which is up to 3.27 L/min. The other methods, like DD and TE, have less power conversion efficiency compared to the SL; it improves only around 1 to 1.3%. These results might be useful for improving the benefits of PV power generation in some tropical regions and contributing to the green energy development in the world. Full article
(This article belongs to the Section A2: Solar Energy and Photovoltaic Systems)
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15 pages, 1938 KB  
Article
Low-Loss and Stable Light Transmission in Nano-Core Plus Node-Free Anti-Resonant Hollow-Core Fiber
by Yuyi Yin, Tingwu Ge, Tong Zhang and Zhiyong Wang
Nanomaterials 2025, 15(18), 1458; https://doi.org/10.3390/nano15181458 - 22 Sep 2025
Viewed by 405
Abstract
Anti-resonant hollow-core fibers (AR-HCFs) are emerging as highly promising candidates for high-power laser transmission and low-loss optical communication. Despite their advantages, issues such as scattering loss and core-mode instability remain significant obstacles for their practical implementation. In this study, we propose a novel [...] Read more.
Anti-resonant hollow-core fibers (AR-HCFs) are emerging as highly promising candidates for high-power laser transmission and low-loss optical communication. Despite their advantages, issues such as scattering loss and core-mode instability remain significant obstacles for their practical implementation. In this study, we propose a novel hybrid fiber structure, the nano-core plus node-free anti-resonant hollow-core fiber (NPNANF), which integrates a solid, high-index nano-core within a six-tube node-free anti-resonant cladding. This hybrid design effectively enhances optical confinement while minimizing scattering losses, without relying solely on anti-resonant guidance. Numerical simulations employing the beam propagation method (BPM) and finite element analysis (FEA) demonstrate that an optimal nano-core diameter of 600 nm leads to a remarkable reduction in transmission loss to 0.025 dB/km at 1550 nm, representing a 99.8% decrease compared to conventional NANF designs. A comprehensive loss model is developed, incorporating contributions from confinement, scattering, and absorption losses in both the hollow cladding and the solid core. Parametric studies further illustrate the tunability of the fiber’s design for various high-performance applications. The proposed NPNANF achieves an ultra-low transmission loss of 0.025 dB/km, representing a >99.8% reduction compared to conventional NANF, while confining more than 92% of optical power within the nano-core. Its resistance to bending loss, strong modal stability, and balance between hollow-core and solid-core guidance highlight the advantages of NPNANF for long-haul optical communication and high-power photonics. Full article
(This article belongs to the Section Theory and Simulation of Nanostructures)
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27 pages, 5992 KB  
Article
Theoretical and Numerical Simulation Analysis of the Axial Compressive Performance of Recycled Aggregate Concrete-Filled Steel Tubular Columns for Bridges
by Dong Li, Fanxi Wu, Changjiang Liu, Weihua Ye and Yiqian Chen
Buildings 2025, 15(18), 3409; https://doi.org/10.3390/buildings15183409 - 20 Sep 2025
Viewed by 346
Abstract
To advance the application of sustainable recycled aggregate concrete (RAC) in bridge engineering, this study introduces a novel reinforced RAC-filled circular steel tubular (RRACFCST) column, leveraging the dual confinement of an external steel tube and an internal reinforcement cage. Its primary novelty is [...] Read more.
To advance the application of sustainable recycled aggregate concrete (RAC) in bridge engineering, this study introduces a novel reinforced RAC-filled circular steel tubular (RRACFCST) column, leveraging the dual confinement of an external steel tube and an internal reinforcement cage. Its primary novelty is a comprehensive analytical framework integrating a new theoretical model by using limit analysis, ferrule theory, and the twin shear unified strength theory. Then, a rigorously validated nonlinear finite element model that incorporated material nonlinearity and interface effects was used to validate the proposed theoretical model. The results demonstrate the significant performance of the steel reinforcement cage, which enhanced the axial bearing capacity by 17.86%, and an optimal recycled aggregate replacement rate of 70% yielded the bearing capacity, with 100% replacement still achieving a 13.3% higher capacity than unconfined conventional concrete, demonstrating how effective confinement can compensate for and overcome the inherent deficiencies of RCA. Conversely, larger diameter–thickness ratios would reduce the strength by 33.7%. These quantifiable findings provide critical design insights and a validated predictive tool, establishing the RRACFCST column as a promising and high-performance sustainable solution for bridge structures. Full article
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28 pages, 2938 KB  
Article
Boiling and Condensing Two-Phase Frictional Pressure Drop Within Minichannel Tubes—Comparison and New Model Development Based on Experimental Measurements
by Calos Martínez-Lara, Alejandro López-Belchí and Francisco Vera-García
Energies 2025, 18(18), 5010; https://doi.org/10.3390/en18185010 - 20 Sep 2025
Viewed by 697
Abstract
This study presents a comprehensive experimental investigation into the frictional pressure drop of two-phase flows—boiling and condensation—in horizontal minichannels, emphasizing its impact on the energy efficiency of vapor compression systems. A total of 3553 data points were obtained using six low-GWP refrigerants (R32, [...] Read more.
This study presents a comprehensive experimental investigation into the frictional pressure drop of two-phase flows—boiling and condensation—in horizontal minichannels, emphasizing its impact on the energy efficiency of vapor compression systems. A total of 3553 data points were obtained using six low-GWP refrigerants (R32, R134a, R290, R410A, R513A, and R1234yf) across a wide range of operating conditions in multiport aluminum tubes with hydraulic diameters of 0.715 mm and 1.16 mm. The dataset covers mass fluxes from 200 to 1230 kgm2s1, saturation temperatures between 5 °C and 55 °C, and vapor qualities from 0.05 to 0.95. Results showed a strong dependence of frictional pressure gradient on vapor quality, mass flux, and channel size. Boiling flows generated higher frictional losses than condensation, and high-density refrigerants such as R32 exhibited the largest pressure penalties, which can directly translate into increased compressor power demand. Conversely, higher saturation temperatures were associated with lower frictional losses, highlighting the role of thermophysical properties in improving energy performance. Additionally, an inverse correlation between saturation temperature and frictional pressure gradient was observed, attributed to variations in thermophysical properties such as viscosity and surface tension. Existing correlations from the literature were assessed against the experimental dataset, with notable deviations observed in several cases, particularly for R134a under high-quality conditions. Consequently, a new empirical correlation was developed for predicting the frictional pressure drop in two-phase flow through minichannels. The proposed model, formulated using a power-law regression approach and incorporating dimensionless parameters, achieved better agreement with the experimental data, reducing prediction error to within ±20%, improving the accuracy for the majority of cases. This work provides a robust and validated dataset for the development and benchmarking of predictive models in compact heat exchanger design. By enabling the more precise estimation of two-phase pressure drops in compact heat exchangers, the findings support the design of refrigeration, air-conditioning, and heat pump systems with minimized flow resistance and reduced auxiliary energy consumption. This contributes to lowering compressor workload, improving coefficient of performance (COP), and it ultimately advances the development of next-generation cooling technologies with enhanced energy efficiency. Full article
(This article belongs to the Special Issue Advances in Numerical and Experimental Heat Transfer)
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14 pages, 4057 KB  
Article
Sustainable Valorization of Kenaf Fiber Waste in Polymer Composites for Drone Arm Structure: A Finite Element Analysis Approach
by Navaneetha Krishna Chandran, Mohamed Thariq Hameed Sultan, Farah Syazwani Shahar and Andrzej Łukaszewicz
J. Compos. Sci. 2025, 9(9), 505; https://doi.org/10.3390/jcs9090505 - 19 Sep 2025
Viewed by 450
Abstract
This study investigates the feasibility of kenaf fiber, which is a natural fiber, used as a polymer composite for use in quadcopter arm structures through finite element analysis. The research emphasizes the mechanical performance of various fiber orientations and cross-sectional configurations of the [...] Read more.
This study investigates the feasibility of kenaf fiber, which is a natural fiber, used as a polymer composite for use in quadcopter arm structures through finite element analysis. The research emphasizes the mechanical performance of various fiber orientations and cross-sectional configurations of the quadcopter arm, focusing on optimizing stress resistance, displacement, and strain characteristics. By relating the relationship between deflection and area moment of inertia of the quadcopter arm, a comparative analysis was conducted for circular hollow tubes, hollow rectangular tubes, and solid rectangular tubes, with the circular hollow tube configuration demonstrating the highest stiffness and minimal deflection. The result from the theoretical calculation and the simulation result of deflection are compared. The study also evaluates the influence of kenaf fiber orientations on the mechanical properties of the composite. Among the seven tested orientations, the sequence 0°, 30°, 45°, 30°, 0° yielded the highest maximum stress (0.3427 MPa), indicating optimal load distribution. Conversely, the 0°, 45°, 0°, 45°, 0° orientation provided the least displacement, making it ideal for high rigidity applications. These findings confirm the potential of kenaf fiber-reinforced polymer as an eco-friendly, lightweight alternative to synthetic fibers for UAV applications, offering a balance of strength, flexibility, and structural stability, and promoting sustainable value in the field of aerospace, as it proves the utilization of waste product into a high-value product. Full article
(This article belongs to the Special Issue Sustainable Polymer Composites: Waste Reutilization and Valorization)
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20 pages, 4267 KB  
Article
Heat Transfer Enhancement of Tube Bundle with Symmetrically Inclined Annular Fins for Waste Heat Recovery
by Jiahui Wang, Hanxiao Liu, Liming Wu, Liyuan Yu, Peng Liu and Zhichun Liu
Energies 2025, 18(18), 4964; https://doi.org/10.3390/en18184964 - 18 Sep 2025
Viewed by 236
Abstract
Enhancing convective heat transfer efficiency in waste heat recovery applications is critical for improved energy utilization. This study conducts a convective heat transfer optimization of a tube bundle for waste heat recovery of flue gas based on an exergy destruction minimization method. The [...] Read more.
Enhancing convective heat transfer efficiency in waste heat recovery applications is critical for improved energy utilization. This study conducts a convective heat transfer optimization of a tube bundle for waste heat recovery of flue gas based on an exergy destruction minimization method. The results indicate that the multi-longitudinal vortex flow is the optimal flow field for heat transfer in a tube bundle. To achieve this flow field, a novel tube bundle equipped with symmetrically inclined annular fins has been proposed and the thermal–hydraulic performance has been numerically investigated. The effects of key geometric parameters, including fin inclination angle (θ = 30°, 35°, 40°, 45°, 50°) and fin diameters (D = 62, 68, 74 mm), were systematically analyzed under varying inlet velocities (8–16 m/s) and heat flux densities (23,000–49,000 W/m2) at inlet temperatures of 527 K and 557 K. Results demonstrate that both the convective heat transfer coefficient (h) and tube bundle power consumption (Pw) increase with rising fin diameters and inclination angle. At a constant D, h and Pw exhibit a positive correlation with θ. Crucially, compared to a traditional smooth-tube bundle, the optimal annular fin configuration (θ = 45°, D = 74 mm) achieved a significant enhancement in the convective heat transfer coefficient of 22.76% to 31.22%. This improvement is attributed to intensified vortex generation near the fins, particularly above and below them at higher angles, despite a reduction in vortex count. These findings provide valuable insights for the design of high-efficiency finned tube heat exchangers for flue gas waste heat recovery. Full article
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