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Keywords = hybrid cooling

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19 pages, 9110 KB  
Article
Integrated Analysis of Phenotypic and Hepatic Transcriptomic Profiles Reveals Enhanced Cold Tolerance in Triploid Crucian Carp
by Suifei Tao, Zexun Zhou, Shandong Chen, Jialin Cui, Yude Wang, Kaikun Luo, Wei Liu, Qingfeng Liu, Wuhui Li and Shaojun Liu
Fishes 2025, 10(10), 519; https://doi.org/10.3390/fishes10100519 (registering DOI) - 12 Oct 2025
Viewed by 42
Abstract
Cold stress poses a critical threat to fish survival by triggering metabolic dysfunction, oxidative damage, immune suppression, and apoptosis. However, hybrid polyploid fish triploid crucian carp (3nRCR, 3n = 150) demonstrate superior stress tolerance. In this study, we investigated the cold adaptation mechanisms [...] Read more.
Cold stress poses a critical threat to fish survival by triggering metabolic dysfunction, oxidative damage, immune suppression, and apoptosis. However, hybrid polyploid fish triploid crucian carp (3nRCR, 3n = 150) demonstrate superior stress tolerance. In this study, we investigated the cold adaptation mechanisms in different ploidy cyprinid fishes: triploid crucian carp compared to its diploid improved red crucian carp (Carassius auratus red var., RCC, 2n = 100, ♀) and improved allotetraploid (4nAT, 4n = 200, ♂) progenitors. Under controlled cooling, 3nRCR lost equilibrium at a significantly lower temperature (3.2 °C) than RCC (4.0 °C) and 4nAT (4.5 °C), confirming its superior enhanced cold resistance. Histological examination revealed minimal tissue damage in 3nRCR, characterized by reduced gill inflammation and cellular apoptosis. Transcriptomics revealed triploid-specific molecular strategies: 3nRCR uniquely activated retinol metabolism and metabolic rewiring (arginine/proline metabolism, oxidative phosphorylation). Notably, in the immune-related NLR signaling pathway, both nlrp1 and nlrp3 (key inflammasome components) were significantly downregulated in 3nRCR (p < 0.01). In contrast, genes involved in endoplasmic reticulum (ER) stress response, including chop and nrf2, were markedly upregulated, indicating a reinforced cellular stress resolution mechanism absent in both RCC and 4nAT. Our results demonstrate that triploid cold adaptation is orchestrated through a balanced interaction among mitochondrial apoptosis, ER stress, and inflammasome pathways. These findings provide novel insights into hybrid polyploid adaptation mechanisms and targets for cold-resilient aquaculture breeding. Full article
(This article belongs to the Special Issue Genetics and Breeding of Fishes)
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18 pages, 2922 KB  
Article
Enhancing Yazd’s Combined Cycle Power Plant Performance Through Concentrated Solar Power Integration
by Alireza Moradmand, M. Soltani, Saeid Ziaei Tabatabaei, Arash Haghparast Kashani, Mohammad Golmohammad, Alireza Mahmoudpour and Mohammad Bandehee
Energies 2025, 18(20), 5368; https://doi.org/10.3390/en18205368 (registering DOI) - 12 Oct 2025
Viewed by 163
Abstract
Combined Cycle Power Plants (CCPP) suffer from drops in power and efficiency due to summer time ambient conditions. This power reduction is especially important in regions with extreme summer ambient conditions. Given the substantial investment and labor involved in the establishment and operation [...] Read more.
Combined Cycle Power Plants (CCPP) suffer from drops in power and efficiency due to summer time ambient conditions. This power reduction is especially important in regions with extreme summer ambient conditions. Given the substantial investment and labor involved in the establishment and operation of these power plants, mitigating power loss using various methods emerges as a promising solution. In this context, the integration of Concentrated Solar Power (CSP) technologies has been proposed in this research not primarily to improve the overall performance efficiency of power plants as other recent studies entail, but to ensure continuous power generation throughout summer days, improving stability. This research aims to address this issue by conducting an extensive study covering the different scenarios in which Concentrated Solar Power (CSP) can be integrated into the power plant. Multiple scenarios for integration were defined including CSP integration in the Heat Recovery Steam Generator, CSP-powered chiller for Gas Turbine Compressor Cooling and Gas Turbine Combustion Chamber Preheating using CSP, and scenarios with inlet air fog cooling and hybrid scenarios were studied. This systematic analysis resulted in the selection of the scenario where the CSP is integrated into the combined cycle power plant in the HRSG section as the best case. The selected scenario was benchmarked against its equivalent model operating in Seville’s ambient conditions. By comparing the final selected model, both Yazd and Seville experience a noticeable boost in power and efficiency while reaching the maximum integration capacity at different reflector lengths (800 m for Seville and 900 m for Yazd). However, both cities reach their minimum fuel consumption at an approximate 300 m total reflector length. Full article
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19 pages, 4640 KB  
Article
Preparation of Aluminum Matrix Composites Reinforced with Hybrid MAX–MXene Particles for Enhancing Mechanical Properties and Tribological Performance
by Zipeng Li, Qinghua Li, Junda You, Fuguo Li, Guo Yu, Wen Zhang and Zikun Liang
J. Compos. Sci. 2025, 9(10), 552; https://doi.org/10.3390/jcs9100552 - 10 Oct 2025
Viewed by 215
Abstract
This study presents a novel methodology for the fabrication of aluminum matrix composites (AMCs) reinforced with a hybrid of MAX phase (Ti3AlC2) and MXene (Ti3C2Tx) particles via vacuum hot-pressing sintering, aiming to enhance [...] Read more.
This study presents a novel methodology for the fabrication of aluminum matrix composites (AMCs) reinforced with a hybrid of MAX phase (Ti3AlC2) and MXene (Ti3C2Tx) particles via vacuum hot-pressing sintering, aiming to enhance the mechanical properties and tribological performance of aluminum matrix composites. The hybrid-reinforced aluminum matrix composites were fabricated with Ti3AlC2/Ti3C2Tx reinforcements at a 1:1 mass ratio, incorporating reinforcement contents of 5 wt.%, 15 wt.%, and 25 wt.%, respectively. The optimized vacuum hot press sintering process was as follows: firstly, a cold press pressure of 20 MPa was applied to the composite powder, and then hot press sintering was carried out by means of segmental pressurization with a sintering pressure of 20 MPa, a temperature of 500 °C, and a heat preservation of 1 h before cooling in the furnace. It was found by micro-morphological characterization and mechanical property testing that with the increase of Ti3AlC2/Ti3C2Tx reinforcement content (5 wt.%→15 wt.%), the micro-hardness of the composites (31.9→76.1 HV0.2), compressive strength (41.7→151.9 MPa), and tribological properties (friction coefficient 0.68→0.50) were significantly improved; however, when the content of reinforcement exceeded 15 wt.%, the deterioration of properties triggered by the increase in pore defects and particle agglomeration leads instead to a decrease in compressive strength (by 12.3%), apparent modulus of elasticity (specimen’s compressive specific stiffness, by 9.8%) and frictional stability (coefficient of friction recovered to 0.62). The 15 wt.% hybrid reinforcement composites demonstrated optimal strength-toughness synergies, exhibiting a 361.6% increase in yield strength and a 597.1% increase in apparent modulus of elasticity compared to pure aluminum. Furthermore, the friction coefficient exhibited a 26.47% reduction in comparison to pure aluminum, thereby substantiating enhanced tribological performance. The observed enhancements are attributed to the synergistic effects of the MAX and MXene phases, where MXene improves interfacial wettability and densification, while MAX particles enhance overall strength through diffusion reinforcement. Full article
(This article belongs to the Section Metal Composites)
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19 pages, 718 KB  
Review
Hydrogel-Based Formulations to Deliver Analgesic Drugs: A Scoping Review of Applications and Efficacy
by Sveva Di Franco, Aniello Alfieri, Pasquale Sansone, Vincenzo Pota, Francesco Coppolino, Andrea Frangiosa, Vincenzo Maffei, Maria Caterina Pace, Maria Beatrice Passavanti and Marco Fiore
Biomedicines 2025, 13(10), 2465; https://doi.org/10.3390/biomedicines13102465 - 10 Oct 2025
Viewed by 128
Abstract
Background/Objectives:Hydrogels are highly hydrated, biocompatible polymer networks increasingly investigated as drug-delivery systems (DDS) for analgesics. Their ability to modulate local release, prolong drug residence time, and reduce systemic toxicity positions them as promising platforms in perioperative, chronic, and localized pain settings. This [...] Read more.
Background/Objectives:Hydrogels are highly hydrated, biocompatible polymer networks increasingly investigated as drug-delivery systems (DDS) for analgesics. Their ability to modulate local release, prolong drug residence time, and reduce systemic toxicity positions them as promising platforms in perioperative, chronic, and localized pain settings. This scoping review aimed to systematically map clinical applications, efficacy, and safety of hydrogel-based DDS for analgesics, while also documenting non-DDS uses where the matrix itself contributes to pain modulation through physical mechanisms. Methods: Following PRISMA-ScR guidance, PubMed, Embase, and Cochrane databases were searched without publication date restrictions. Only peer-reviewed clinical studies were included; preclinical studies and non-journal literature were excluded. Screening and selection were performed in duplicate. Data extracted included drug class, hydrogel technology, clinical setting, outcomes, and safety. Protocol was registered with Open Science Framework. Results: A total of 26 clinical studies evaluating hydrogel formulations as DDS for analgesics were included. Most were randomized controlled trials, spanning 1996–2024. Local anesthetics were the most frequent drug class, followed by opioids, corticosteroids, Non-Steroidal Anti-Inflammatory Drugs (NSAIDs), and neuromodulators. Application sites were predominantly topical/transdermal and perioperative/incisional. Across the DDS cohort, most of the studies reported improved analgesic outcomes, including reduced pain scores and lower rescue medication use; neutral or unclear results were rare. Safety reporting was limited, but tolerability was generally favorable. Additionally, 38 non-DDS studies demonstrated pain reduction through hydrogel-mediated cooling, lubrication, or barrier effects, particularly in burns, ocular surface disorders, and discogenic pain. Conclusions: Hydrogel-based DDS for analgesics show consistent clinical signals of benefit across diverse contexts, aligning with their mechanistic rationale. While current evidence supports their role as effective, well-tolerated platforms, translational gaps remain, particularly for hybrid nanotechnology systems and standardized safety reporting. Non-DDS applications confirm the intrinsic analgesic potential of hydrogel matrices, underscoring their relevance in multimodal pain management strategies. Full article
28 pages, 1955 KB  
Article
Comparative Analysis of High-Voltage High-Frequency Pulse Generation Techniques for Pockels Cells
by Edgard Aleinikov and Vaidotas Barzdenas
Appl. Sci. 2025, 15(19), 10830; https://doi.org/10.3390/app151910830 - 9 Oct 2025
Viewed by 136
Abstract
This paper presents a comprehensive comparative analysis of high-voltage, high-frequency pulse generation techniques for Pockels cell drivers. These drivers are critical in electro-optic systems for laser modulation, where nanosecond-scale voltage pulses with amplitudes of several kilovolts are required. The study reviews key design [...] Read more.
This paper presents a comprehensive comparative analysis of high-voltage, high-frequency pulse generation techniques for Pockels cell drivers. These drivers are critical in electro-optic systems for laser modulation, where nanosecond-scale voltage pulses with amplitudes of several kilovolts are required. The study reviews key design challenges, with particular emphasis on thermal management strategies, including air, liquid, solid-state, and phase-change cooling methods. Different high-voltage, high-frequency pulse generation architectures including vacuum tubes, voltage multipliers, Marx generators, Blumlein structures, pulse-forming networks, Tesla transformers, switching-mode power supplies, solid-state switches, and high-voltage operational amplifiers are systematically evaluated with respect to cost, complexity, stability, and their suitability for driving capacitive loads. The analysis highlights hybrid approaches that integrate solid-state switching with modular multipliers or pulse-forming circuits as offering the best balance of efficiency, compactness, and reliability. The findings provide practical guidelines for developing next-generation high-performance Pockels cell drivers optimized for advanced optical and laser applications. Full article
(This article belongs to the Section Electrical, Electronics and Communications Engineering)
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28 pages, 2726 KB  
Proceeding Paper
Recent Advances in Tool Coatings and Materials for Superior Performance in Machining Nickel-Based Alloys
by Kerolina Sonowal and Partha Protim Borthakur
Eng. Proc. 2025, 105(1), 8; https://doi.org/10.3390/engproc2025105008 - 9 Oct 2025
Viewed by 308
Abstract
Nickel-based alloys, including Inconel 718 and alloy 625, are indispensable in industries such as aerospace, marine, and nuclear energy due to their exceptional mechanical strength, high-temperature performance, and corrosion resistance. However, these very properties pose severe machining challenges, such as accelerated tool wear, [...] Read more.
Nickel-based alloys, including Inconel 718 and alloy 625, are indispensable in industries such as aerospace, marine, and nuclear energy due to their exceptional mechanical strength, high-temperature performance, and corrosion resistance. However, these very properties pose severe machining challenges, such as accelerated tool wear, poor surface finish, and high cutting forces. Although several studies have investigated coatings, lubrication strategies, and process optimization, a comprehensive and up-to-date integration of these advancements is still lacking. To address this gap, a systematic review was conducted using Web of Science and Scopus databases. The inclusion criteria focused on peer-reviewed journal and conference articles published in the last eleven years (2014–2025), written in English, and directly addressing machining of nickel-based alloys, with particular emphasis on tool coatings, lubrication/cooling technologies, and machinability optimization. Exclusion criteria included duplicate records, non-English documents, papers lacking experimental or modeling results, and studies unrelated to tool life or coating performance. Following this screening process, 101 high-quality articles were selected for detailed analysis. The novelty of this work lies in synthesizing comparative insights across TiAlN, TiSiN, and CrAlSiN coatings, alongside advanced lubrication methods such as HPC, MQL, nano-MQL, and cryogenic cooling. Results highlight that CrAlSiN coatings retain hardness up to 36 ± 2 GPa after exposure to 700 °C and extend tool life by 4.2× compared to TiAlN, while optimized cooling strategies reduce flank wear by over 30% and improve tool longevity by up to 133%. The integration of coating performance, thermal stability, and lubrication effects into a unified framework provides actionable guidelines for machining optimization. The study concludes by proposing future research directions, including hybrid coatings, real-time process monitoring, and sustainable lubrication technologies, to bridge the remaining gaps in machinability and promote industrial adoption. This integrative approach establishes a robust foundation for advancing machining strategies of nickel-based superalloys, ensuring improved productivity, reduced costs, and enhanced component reliability. Full article
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24 pages, 2257 KB  
Article
Hybrid Renewable Energy Systems: Integration of Urban Mobility Through Metal Hydrides Solution as an Enabling Technology for Increasing Self-Sufficiency
by Lorenzo Bartolucci, Edoardo Cennamo, Stefano Cordiner, Vincenzo Mulone and Alessandro Polimeni
Energies 2025, 18(19), 5306; https://doi.org/10.3390/en18195306 - 8 Oct 2025
Viewed by 283
Abstract
The ongoing energy transition and decarbonization efforts have prompted the development of Hybrid Renewable Energy Systems (HRES) capable of integrating multiple generation and storage technologies to enhance energy autonomy. Among the available options, hydrogen has emerged as a versatile energy carrier, yet most [...] Read more.
The ongoing energy transition and decarbonization efforts have prompted the development of Hybrid Renewable Energy Systems (HRES) capable of integrating multiple generation and storage technologies to enhance energy autonomy. Among the available options, hydrogen has emerged as a versatile energy carrier, yet most studies have focused either on stationary applications or on mobility, seldom addressing their integration withing a single framework. In particular, the potential of Metal Hydride (MH) tanks remains largely underexplored in the context of sector coupling, where the same storage unit can simultaneously sustain household demand and provide in-house refueling for light-duty fuel-cell vehicles. This study presents the design and analysis of a residential-scale HRES that combines photovoltaic generation, a PEM electrolyzer, a lithium-ion battery and MH storage intended for direct integration with a fuel-cell electric microcar. A fully dynamic numerical model was developed to evaluate system interactions and quantify the conditions under which low-pressure MH tanks can be effectively integrated into HRES, with particular attention to thermal management and seasonal variability. Two simulation campaigns were carried out to provide both component-level and system-level insights. The first focused on thermal management during hydrogen absorption in the MH tank, comparing passive and active cooling strategies. Forced convection reduced absorption time by 44% compared to natural convection, while avoiding the additional energy demand associated with thermostatic baths. The second campaign assessed seasonal operation: even under winter irradiance conditions, the system ensured continuous household supply and enabled full recharge of two MH tanks every six days, in line with the hydrogen requirements of the light vehicle daily commuting profile. Battery support further reduced grid reliance, achieving a Grid Dependency Factor as low as 28.8% and enhancing system autonomy during cold periods. Full article
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23 pages, 6928 KB  
Article
Sustainable Floating PV–Storage Hybrid System for Coastal Energy Resilience
by Yong-Dong Chang, Gwo-Ruey Yu, Ching-Chih Chang and Jun-Hao Chen
Electronics 2025, 14(19), 3949; https://doi.org/10.3390/electronics14193949 - 7 Oct 2025
Viewed by 290
Abstract
Floating photovoltaic (FPV) systems are promising for coastal aquaculture where reliable electricity is essential for pumping, oxygenation, sensing, and control. A sustainable FPV–storage hybrid tailored to monsoon-prone sites is developed, with emphasis on energy efficiency and structural resilience. The prototype combines dual-axis solar [...] Read more.
Floating photovoltaic (FPV) systems are promising for coastal aquaculture where reliable electricity is essential for pumping, oxygenation, sensing, and control. A sustainable FPV–storage hybrid tailored to monsoon-prone sites is developed, with emphasis on energy efficiency and structural resilience. The prototype combines dual-axis solar tracking with a spray-cooling and cleaning subsystem and an active wind-protection strategy that automatically flattens the array when wind speed exceeds 8.0 m/s. Temperature, wind speed, and irradiance sensors are coordinated by an Arduino-based supervisor to optimize tracking, thermal management, and tilt control. A 10 W floating module and a fixed-tilt reference were fabricated and tested outdoors in Penghu, Taiwan. The FPV achieved a 25.17% energy gain on a sunny day and a 40.29% gain under overcast and windy conditions, while module temperature remained below 45 °C through on-demand spraying, reducing thermal losses. In addition, a hybrid energy storage system (HESS), integrating a 12 V/10 Ah lithium-ion battery and a 12 V/24 Ah lead-acid battery, was validated using a priority charging strategy. During testing, the lithium-ion unit was first charged to stabilize the control circuits, after which excess solar energy was redirected to the lead-acid battery for long-term storage. This hierarchical design ensured both immediate power stability and extended endurance under cloudy or low-irradiance conditions. The results demonstrate a practical, low-cost, and modular pathway to couple FPV with hybrid storage for coastal energy resilience, improving yield and maintaining safe operation during adverse weather, and enabling scalable deployment across cage-aquaculture facilities. Full article
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25 pages, 5261 KB  
Article
Modeling and Optimization of Nanofluid-Based Shaft Cooling for Automotive Electric Motors
by Davide Di Battista, Ali Deriszadeh, Giammarco Di Giovine, Federico Di Prospero and Roberto Cipollone
Energies 2025, 18(19), 5286; https://doi.org/10.3390/en18195286 - 6 Oct 2025
Viewed by 298
Abstract
Electrified powertrains in the transportation sector have increased significantly in recent years, thanks to the need for decarbonization of the on-the-road transport means. However, management of powertrains still deserves particular attention to assess necessary improvements for reducing electric consumption and increasing the mileage [...] Read more.
Electrified powertrains in the transportation sector have increased significantly in recent years, thanks to the need for decarbonization of the on-the-road transport means. However, management of powertrains still deserves particular attention to assess necessary improvements for reducing electric consumption and increasing the mileage of the vehicles. In this regard, electric motor cooling is essential for maintaining optimal performance and longevity. In fact, as electric motors operate, they generate heat due to electric and magnetic phenomena as well as mechanical friction. If not properly managed, this heat can lead to decreased efficiency, accelerated wear, or even failure of critical components. Effective cooling systems ensure that the motor runs within its ideal temperature range, reducing the occurrence of the mentioned concerns. This improves operational reliability and, at the same time, contributes to energy savings and reduced maintenance costs over the components’ life. In this study, the cooling of the rotor of a 130-kW electric motor via refrigerating fluid circulating inside the shaft has been investigated. Two configurations of fluid passages have been considered: a direct-through flow crossing the shaft along its axis and a hollow shaft with recirculating flow, with three types of rotating helical configurations at different pitches. The benefits when using nanofluids as a cooling medium have also been evaluated to enhance the heat transfer coefficient and decrease temperature values. Compared with the baseline configuration using standard fluids (water), the proposed solution employing nanofluids demonstrates effectiveness in terms of heat transfer coefficients (up to 28% higher than pure water), with limited impact on pressure losses, thus reducing rotor temperature by up to 30 K with respect to the baseline. This study opens the possibility of integrating the cooling of the rotor with whole electric motor cooling for electric and hybrid powertrains. Full article
(This article belongs to the Special Issue Advanced Thermal Simulation of Energy Systems: 2nd Edition)
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21 pages, 6147 KB  
Article
A Two-Stage Hybrid Modeling Strategy for Early-Age Concrete Temperature Prediction Using Decoupled Physical Processes
by Xiaoyi Hu, Min Gan, Liangliang Zhang, Zhou Yu and Xin Lin
Buildings 2025, 15(19), 3479; https://doi.org/10.3390/buildings15193479 - 26 Sep 2025
Viewed by 294
Abstract
Predicting early-age temperature evolution in mass concrete is crucial for controlling thermal cracks. This process involves two distinct physical stages: an initial, hydration-driven heating stage (Stage I) and a subsequent, environment-dominated cooling stage (Stage II). To address this challenge, we propose a novel [...] Read more.
Predicting early-age temperature evolution in mass concrete is crucial for controlling thermal cracks. This process involves two distinct physical stages: an initial, hydration-driven heating stage (Stage I) and a subsequent, environment-dominated cooling stage (Stage II). To address this challenge, we propose a novel two-stage hybrid modeling strategy that decouples the underlying physical processes. This approach was developed and validated using a 450-h on-site monitoring dataset. For the deterministic heating phase (Stage I), we employed polynomial regression. For the subsequent stochastic cooling phase (Stage II), a Random Forest algorithm was used to model the complex environmental interactions. The proposed hybrid model was benchmarked against several alternatives, including a physics-based finite element model (FEM) and a single Random Forest model. During the critical cooling stage, our approach demonstrated superior performance, achieving a Root Mean Square Error (RMSE) of 0.24 °C. This represents a 17.2% improvement over the best-performing single model. Furthermore, cumulative error analysis indicated that the hybrid model maintained a stable and unbiased prediction trend throughout the monitoring period. This addresses a key weakness in single-stage models, where underlying phase-specific errors can accumulate and lead to long-term drift. The proposed framework offers an accurate, robust, and transferable paradigm for modeling other complex engineering processes that exhibit distinct multi-stage characteristics. Full article
(This article belongs to the Special Issue Urban Renewal: Protection and Restoration of Existing Buildings)
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18 pages, 1698 KB  
Review
A Review of Existing Hybrid District Heating Substations and Their Application Potential
by Michał Żurawski, Łukasz Mika and Jakub Kuś
Energies 2025, 18(19), 5093; https://doi.org/10.3390/en18195093 - 25 Sep 2025
Viewed by 308
Abstract
Decentralized renewable energy sources will become fundamental to future energy systems. The energy transition toward decentralized energy sources creates opportunities and challenges for district heating companies. One of the proposed solutions for advancing decentralization is implementing hybrid district heating substations (HDHSs) into modern [...] Read more.
Decentralized renewable energy sources will become fundamental to future energy systems. The energy transition toward decentralized energy sources creates opportunities and challenges for district heating companies. One of the proposed solutions for advancing decentralization is implementing hybrid district heating substations (HDHSs) into modern and future district heating networks. This paper reviews HDHS configurations and operational strategies for heating and cooling purposes described in the literature. Similar district heating systems have been compared, and their differences are discussed in this paper. This article explores the applicability of hybrid district heating substations from the perspective of district heating companies. This study demonstrates that the hybrid district heating substations could be successfully implemented into district heating systems under certain conditions. It is necessary to determine the role of the hybrid substations in the district heating system and properly select the auxiliary energy sources. This study highlights the importance of selecting an appropriate control strategy for hybrid district heating substations due to external factors, e.g., specific customer behavior or variability in the electricity market. Full article
(This article belongs to the Section G: Energy and Buildings)
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13 pages, 2566 KB  
Article
Process Temperature Control for Low Dishing in CMP
by Yeongil Shin, Jongmin Jeong, Jiho Shin and Haedo Jeong
Materials 2025, 18(19), 4461; https://doi.org/10.3390/ma18194461 - 24 Sep 2025
Viewed by 354
Abstract
Growing demand for high-performance system semiconductors has highlighted the importance of hybrid bonding, where precise control of copper dishing is essential. This requirement reinforces the role of chemical mechanical planarization (CMP). Many studies have sought to control dishing by modifying slurry chemistry or [...] Read more.
Growing demand for high-performance system semiconductors has highlighted the importance of hybrid bonding, where precise control of copper dishing is essential. This requirement reinforces the role of chemical mechanical planarization (CMP). Many studies have sought to control dishing by modifying slurry chemistry or adjusting mechanical parameters, but these approaches have not been sufficient. This study addresses the overlooked effect of process temperature and demonstrates its role in integrating both chemical and mechanical behaviors in CMP. Removal rates of Cu, Ta, and SiO2 films were evaluated through blanket wafer experiments, and all exhibited Arrhenius-type behavior as a function of temperature and activation energy. The results showed that maintaining the process temperature at 30 °C balanced selectivity and minimized dishing on patterned wafers. To enable precise temperature control, a vortex-tube-based pad cooling system was developed. Without temperature control, dishing increased by 12 nm in the 100 µm pattern and 16 nm in the 50 µm pattern. With temperature control, dishing was reduced to 4 nm and below 1 nm, respectively. These results demonstrate that process temperature is a key parameter for controlling selectivity and ensuring precise dishing control, which is critical to meeting the requirements of hybrid bonding. Full article
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22 pages, 6498 KB  
Article
Hybrid PCM–Liquid Cooling System with Optimized Channel Design for Enhanced Thermal Management of Lithium–Ion Batteries
by Su Woong Hyun, Jae Hyuk Kim and Dong Ho Shin
Energies 2025, 18(18), 4996; https://doi.org/10.3390/en18184996 - 19 Sep 2025
Viewed by 571
Abstract
The increasing demand for high-efficiency cooling technologies necessitates improved methods to prevent degradation and ensure reliable operation of lithium–ion batteries. Conventional PCM (phase change material)-based cooling systems are limited by low thermal conductivity and uneven phase change processes, which lead to non-uniform thermal [...] Read more.
The increasing demand for high-efficiency cooling technologies necessitates improved methods to prevent degradation and ensure reliable operation of lithium–ion batteries. Conventional PCM (phase change material)-based cooling systems are limited by low thermal conductivity and uneven phase change processes, which lead to non-uniform thermal distribution and diminished performance. In response to these challenges, this study introduces a hybrid thermal management system that combines an indirect liquid-cooling structure with multiple cooling channel configurations within a PCM-based battery pack. Numerical simulations were conducted to systematically assess the thermal performance of the proposed design. Experimental validation with various cooling media showed that PCM achieved the greatest reduction in temperature (47%) and the longest isothermal duration (56 min) under air-cooled conditions, surpassing thermally conductive adhesive (40%) and silicone oil (26%) for temperature decrease. Vertical temperature differentials were effectively reduced, staying below only 2 °C for silicone oil and reaching a maximum of 4 °C for PCM. Phase change evaluation indicated that after 30 min of operation, only 37% of the PCM volume had melted, highlighting localized constraints in heat transfer. Comparative analysis among four liquid-cooling channel arrangements (A–D) and a standalone PCM system demonstrated that configuration D exhibited the highest cooling capability, lowering the battery surface temperature by as much as 9 °C (17.8%). Flow rate analysis determined that increases above 0.2 L/min resulted in only modest thermal improvements (<1 °C), with 0.108 L/min identified as the most efficient rate. Relative to PCM-only designs, the advanced hybrid cooling system achieved significantly enhanced thermal regulation and temperature uniformity, underscoring its promise as a superior solution for lithium–ion battery thermal management. Full article
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21 pages, 4033 KB  
Article
Thermal Performance Study of a Novel Double-Phase Cooling Strategy in Electric Vehicle Battery Systems
by Federico Sacchelli, Luca Cattani and Fabio Bozzoli
Energies 2025, 18(18), 4937; https://doi.org/10.3390/en18184937 - 17 Sep 2025
Viewed by 555
Abstract
In recent years, interest in lithium-ion batteries has grown significantly due to their dominance in electric mobility, driven by their high energy density. However, their performance and longevity are strongly influenced by the effectiveness of heat dissipation and thermal management. The literature indicates [...] Read more.
In recent years, interest in lithium-ion batteries has grown significantly due to their dominance in electric mobility, driven by their high energy density. However, their performance and longevity are strongly influenced by the effectiveness of heat dissipation and thermal management. The literature indicates that battery temperature should be maintained within the optimal range of 20–40 °C, while also ensuring minimal temperature gradients within the battery pack. In this study, a thermal management system for electric vehicle batteries which combines two different cooling approaches (i.e., direct immersion cooling and pulsating heat pipes) is presented. In particular, the battery pack is placed inside a PVC case and completely submerged by a low-boiling dielectric fluid (Tbp = 33.4 °C at 1 atm) to take advantage of the excellent thermal properties of the liquid and of the latent heat during phase change. The evaporator section of the pulsating heat pipe is positioned in the vapor phase region of the dielectric fluid, while the condenser section is located outside the PVC box and cooled by an airflow in natural convection. This setup is a completely passive system. To evaluate the cooling performance of the dual two-phase cooling system, tests were conducted on the battery pack at three different discharge C-rates 0.5C, 1C, and 2C that reproduce the working conditions of a real-world battery. To evaluate the effectiveness of the new setup, its performance was compared with cooling based on natural convection and direct immersion cooling alone. These approaches were assessed under two controlled ambient temperatures—5 °C and 20 °C—to compare their performance in varying conditions. The results show that the hybrid system performs particularly well, especially because it can operate passively without requiring external power or active control mechanisms. Full article
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24 pages, 2893 KB  
Article
Techno-Economic Analysis and Assessment of an Innovative Solar Hybrid Photovoltaic Thermal Collector for Transient Net Zero Emissions
by Abdelhakim Hassabou, Sadiq H. Melhim and Rima J. Isaifan
Sustainability 2025, 17(18), 8304; https://doi.org/10.3390/su17188304 - 16 Sep 2025
Viewed by 808
Abstract
Achieving net-zero emissions in arid and high-solar-yield regions demands innovative, cost-effective, and scalable energy technologies. This study conducts a comprehensive techno-economic analysis and assessment of a novel hybrid photovoltaic–thermal solar collector (U.S. Patent No. 11,431,289) that integrates a reverse flat plate collector and [...] Read more.
Achieving net-zero emissions in arid and high-solar-yield regions demands innovative, cost-effective, and scalable energy technologies. This study conducts a comprehensive techno-economic analysis and assessment of a novel hybrid photovoltaic–thermal solar collector (U.S. Patent No. 11,431,289) that integrates a reverse flat plate collector and mini-concentrating solar thermal elements. The system was tested in Qatar and Germany and simulated via a System Advising Model tool with typical meteorological year data. The system demonstrated a combined efficiency exceeding 90%, delivering both electricity and thermal energy at temperatures up to 170 °C and pressures up to 10 bars. Compared to conventional photovoltaic–thermal systems capped below 80 °C, the system achieves a heat-to-power ratio of 6:1, offering an exceptional exergy performance and broader industrial applications. A comparative financial analysis of 120 MW utility-scale configurations shows that the PVT + ORC option yields a Levelized Cost of Energy of $44/MWh, significantly outperforming PV + CSP ($82.8/MWh) and PV + BESS ($132.3/MWh). In addition, the capital expenditure is reduced by over 50%, and the system requires 40–60% less land, offering a transformative solution for off-grid data centers, water desalination (producing up to 300,000 m3/day using MED), district cooling, and industrial process heat. The energy payback time is shortened to less than 4.5 years, with lifecycle CO2 savings of up to 1.8 tons/MWh. Additionally, the integration with Organic Rankine Cycle (ORC) systems ensures 24/7 dispatchable power without reliance on batteries or molten salt. Positioned as a next-generation solar platform, the Hassabou system presents a climate-resilient, modular, and economical alternative to current hybrid solar technologies. This work advances the deployment readiness of integrated solar-thermal technologies aligned with national decarbonization strategies across MENA and Sub-Saharan Africa, addressing urgent needs for energy security, water access, and industrial decarbonization. Full article
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