Search Results (14)

This study aims to analyze the impact of uniform and eccentric load conditions on the performance of internal feedback hydrostatic thrust and journal bearing. Two distinct models are established: a three-degrees-of-freedom uniform load model and a five-degrees-of-freedom eccentric load model. The support stiffness, overturning stiffness, and flow rate for both thrust and journal bearings are calculated. Additionally, numerical analysis is conducted to examine the influence of oil film thickness, inlet pressure, and restrictor size on the operational characteristics of the bearings, revealing the interplay between an eccentric load and journal bearing speed. The validity of the theoretical algorithm is verified through finite element simulation. The research outcomes hold significant guiding implications for the design and application of internal feedback hydrostatic bearings. Full article

The hydrogen hydrostatic thrust bearing (HHTB) is a key component of hydrogen liquefaction that impacts turbo-expander characteristics. To analyze the feasibility of using the HHTB in this application, characteristics of HHTBs were calculated using a CFD model. To upgrade the performance of the HHTB, the impacts of bearing structure and operating parameters on static performance were investigated. Dynamic characteristics of the HHTB were studied using the dynamic grid method. It was found that the load capacity of the HHTB is less than that of helium-lubricated bearings but higher than that of air- and methane-lubricated bearings. The turbulent kinetic energy of hydrogen is higher than that of other gases. Load capacity can be enhanced through boosting supplied pressure, expanding the diameter of supply orifices, reducing gas film clearance, increasing the orifices quantity and setting a circumferential groove. A reduction in disturbance amplitude slightly increased the bearing’s dynamic stiffness. The dynamic stability of the HHTB was improved by a small film clearance in response to disturbance. Full article

The dynamic and static characteristics of hydrostatic thrust bearings are significantly affected by the bearing surface topography. Previous studies on hydrostatic thrust bearings have focused on Gaussian distribution models of bearing surface topography. However, based on actual measurements, the non-Gaussianity of the distribution characteristics of bearing surface topography is clear. To accurately characterize the non-Gaussian distribution of bearing surface topography, the traditional probability density function of Gaussian distribution was modified by introducing Edgeworth expansion. The non-Gaussian surface was then reflected by two parameters: kurtosis and skewness. This had an effect on the static characteristics of hydrostatic thrust bearings with both circumferential and radial surface topographies. The comparison between the Gaussian distribution results and those of the non-Gaussian model showed that errors between the two models could reach more than 10%. Therefore, it is important to take into account the non-Gaussianity of bearing surface when discussing static characteristics of hydrostatic thrust bearings considering the surface topography. Full article

Hydrostatic bearing spindles are widely applied in high precision grinding and turning machines due to their good dynamic stability and rotational accuracy. However, under the condition of high-speed rotations, the heat generated by the friction of the oil film will cause the shear thinning effect. It not only reduces the rotation accuracy of the spindle but also reduces the service life of the spindle. The surface texture structure and configuration between the planes play the role of homogenizing oil film temperature and preventing the bearing surface wear caused by excessive concentration of temperature, which can change the relative motion from the inside of the oil film and thus improve the performance of the hydrostatic spindle more effectively. In this paper, the influence of the surface texture shape and height on the thrust bearing performance of the hydrostatic spindle is systematically investigated by comparative analysis. The CFD simulations are developed to analyze the computational results based on the theory of viscosity-temperature characteristics. The results show that when the height of the surface structure is 1 ~ 2 times the oil film thickness, the spindle bearing performance is the best. The average temperature in the bearing region is the lowest and the accuracy of the simulations was verified by experimental results. Full article

There is an increasing demand for large-sized hydrostatic rotary tables due to the industrial need for the precision machining of large workpieces for wind generation, aerospace, shipbuilding, and national defense applications. As a consequence, under eccentric loads, the deformation of the large-sized hydrostatic rotary table of a horizontal boring machine would negatively affect machining precision. Indeed, the hydrostatic thrust-bearing recess layout design is the main factor that affects the rotary table’s resistance against deformations caused by eccentric loads. This study focused on the capillary-compensated constant-pressure large-sized hydrostatic rotary table for a horizontal boring machine. ANSYS software was used to simulate the thermal and structural deformation of the worktable under eccentric loads. In addition to the original layout of the hydrostatic thrust bearing, three other bearing recess layouts, which involved two different recess diameters, were designed in order to examine the deformation of the worktable under eccentric loads. The results showed that, in terms of a single-ring hydrostatic thrust-bearing layout, a larger recess diameter resulted in a smaller worktable deformation compared to a smaller recess diameter; in terms of a dual-ring hydrostatic thrust bearing layout, the worktable deformation was smaller than that of the single-ring layout with a larger recess diameter. Under the spatial and geometric constraints of the worktable, adopting a hydrostatic thrust bearing with a dual-ring recess layout would minimize the worktable deformation under eccentric loads. For thermal deformation in a single-ring hydrostatic bearing pad layout, however, a larger recess diameter resulted in a larger worktable thermal deformation compared to a smaller recess diameter. Full article

Hydrostatic thrust bearings are the core part of the hydrostatic spindle, which is widely used in high precision grinding machines. In this paper, the viscosity-temperature (v-t) characteristics of hydrostatic oil are systematically investigated, which is essential for improving the performance of the hydrostatic thrust bearing and the spindle working at high pressure and high rotational speed. Based on the computational fluid dynamics (CFD) simulation developed, the performance variation rules of thrust bearing surface are established while changing the oil supply pressure. It is found that the bearing capacity and temperature are obviously affected by varying viscosity-temperature characteristics, which have significant fluctuation phenomenon at the orifice. Furthermore, the turbulence intensity of the taper hole is found the least factor by analyzing four kinds of commonly used orifice type configurations. Finally, comparing the simulation and experimental results, the v-t model developed is proofed well matching with the experiment. The model can provide a basis for accurate design and analysis of hydrostatic thrust bearings and consequently the effective design and analysis of the hydrostatic spindle for high precision grinding machine. Full article

Due to the advantages of high rotation accuracy and long life, hydrostatic air bearings are widely used in precision rotation equipment, such as machine tools and turntables. It is imperative to reasonably design the structural size of the bearing, especially as the size of the bearing in the precision turntable determines the bearing capacity of the turntable. At present, commercial CFD software is used chiefly for simulation verification for the design of air bearings. The mesh divided in the simulation calculation has a significant impact on the efficiency of the calculation and determines the accuracy of the final simulation results. Therefore, this paper takes the symmetrical multi-throttle thrust bearing in the precision turntable as the research object and compares and studies the advantages and disadvantages of sliced structured meshes, continuous structured meshes, and unstructured meshes. On this basis, simulation analysis of bearing capacity for different radial equalizing groove lengths, widths, and depths and explores the influence of the structure size of the thrust bearing on its bearing capacity. The study shows that the length and depth of the throttle groove significantly influence the bearing capacity, while the width has little influence on the bearing capacity. Therefore, under the specific cavity volume to ensure the dynamic characteristics of the bearing, the width of the throttling groove should be reduced first, and the length and depth of the throttling groove should be increased to improve the bearing capacity. Full article

This manuscript considers the design of a slotted adaptive hydrostatic thrust bearing with a regulator of the lubricant output flow. A theoretical study of its static and dynamic characteristics was carried out. The aim of the study was to test the reliability of the hypothesis concerning the possibility of obtaining a stable-to-oscillation adaptive thrust bearing of negative compliance, avoiding the need for a complex system of external combined throttling by replacing it with a simple slotted throttle. Mathematical modeling of the thrust bearing movement was carried out. The possibility of reducing the compliance to negative values is shown, providing the bearing with an adaptive function, consisting of using the structure as a bearing and as an active deformation compensator of the elastic system of a metal-cutting machine in order to improve the quality of the metalwork. Analysis of load static characteristics showed that negative compliance is provided over a wide range of loads, which can be up to 75% or more of the range of permissible bearing loads. Based on the study of dynamic characteristics, it was concluded that with a targeted selection of parameters that have a major effect on the dynamics of the structure, the considered adaptive hydrostatic thrust bearing can attain a very high quality of dynamics. It is shown that the viscous damping of the lubricating film enclosed in the gaps and the damping of the material of the elastic ring of the regulator are important resources for ensuring the optimal dynamics of the thrust bearing. Full article

Stepped hydrostatic thrust bearings used in metal-cutting machines are characterized by high load capacity and damping, which ensure the stable operation of structures. However, in comparison with throttle thrust bearings, they have a high compliance. It is preferable that, in addition to the main bearing function, a modern hydrostatic bearing has the ability to provide low (including negative) compliance for the implementation of an adaptive function in order to actively compensate for the deformation of the machine resilient system, thereby increasing the accuracy of metalworking. This paper considers the design of a stepped hydrostatic thrust bearing, which, in order to reduce the compliance to negative values, features a technical improvement consisting of the use of an active displacement compensator on an elastic suspension. In this paper, the results of mathematical modeling and theoretical research of stationary and non-stationary modes of operation of the adaptive thrust bearing are presented. The possibility of a significant reduction in the static compliance of the structure, including the negative compliance values, is shown. It was found that negative compliance is provided in a wide range of loads, which can be up to 80% of the range of permissible bearing loads. The study of the dynamic characteristics showed that with a targeted selection of parameters that ensure optimal performance, the adaptive thrust bearing is able to operate stably in the entire range of permissible loads. It has been established that an adaptive stepped hydrostatic thrust bearing with a displacement compensator has a high stability margin, sufficient to ensure its operability when implementing the adaptive function. Full article

Water-lubricated single-screw compressors (WSSCs) have developed rapidly in recent years because they can supply oil-free compressed air at considerably low costs. However, a major technical obstacle is that the conventional bearing arrangement of a star wheel shaft is prone to wear failure, which makes it difficult for WSSCs to run properly for long periods of time. To solve this problem, a star wheel thrust bearing with new liquid groove was proposed in this paper. Pulsating forces (i.e., bearing forces) acting on a star wheel shaft by compressing air were calculated through the dynamic analysis of the star wheel shaft system. A mathematical model of hydraulic water films in the bearing sliding clearance was established to describe the influence of water injection pressure on water film pressure distribution and its bearing capacity. Lubrication characteristics were compared between two types of hydrostatic thrust bearings (HTBs) with different grooves to illustrate that the new structure is more suitable for WSSCs. The reasonability of the proposed model and simulation results were verified using an axial thrust bearing test rig developed by the authors. In addition, variation parameters of hydrostatic film thickness between the sliding surfaces of the star wheel axial thrust bearing were measured. The results show that the instability of the water film thickness and axial vibration of the star wheel were suppressed, thereby avoiding the contact of solid materials between the end face of the axial thrust bearing. This study provides a structural optimization pattern of star wheel axial thrust bearings used in water-lubricated single-screw compressors. Full article

This research work is focused on the nonlinear modeling and control of a hydrostatic thrust bearing. In the proposed work, a mathematical model is formulated for a hydrostatic thrust bearing system that includes the effects of uncertainties, unmodelled dynamics, and nonlinearities. Depending on the type of inputs, the mathematical model is divided into three subsystems. Each subsystem has the same output, i.e., fluid film thickness with different types of input, i.e., viscosity, supply pressure, and recess pressure. An extended state observer is proposed to estimate the unavailable states. A backstepping control technique is presented to achieve the desired tracking performance and stabilize the closed-loop dynamics. The proposed control technique is based on the Lyapunov stability theorem. Moreover, particle swarm optimization is used to search for the best tuning parameters for the backstepping controller and extended state observer. The effectiveness of the proposed method is verified using numerical simulations. Full article

Orifice-restricted hydrostatic thrust bearings are broadly employed in ultra-precision machine tools, aerospace industries, and so forth. The orifice length–diameter ratio (OLDR) is one of the significant geometrical parameters of the orifice-restricted hydrostatic thrust bearing, which directly affects the performance of the bearing. To accurately guide the design of the hydrostatic thrust bearing, the effect of the OLDR on the performance of the hydrostatic thrust bearing needs to be thoroughly and scientifically investigated, especially for ultra-precision machine tools. In this paper, the influences of various OLDRs are comprehensively studied using the computational fluid dynamics (CFD) approach on the pressure pattern, velocity, turbulent intensity, and vortices, as well as the load capacity, stiffness, volume flow rate, and orifice flow resistance of the hydrostatic thrust bearing under identical operating conditions. The obtained results show that there are differences in performance behaviors of the hydrostatic thrust bearing caused by different OLDRs. Some new findings are obtained, particularly in the second-order small vortices which appear in the annular recesses with all OLDRs except that of 2, and the flow resistance does not always increase with increasing OLDRs. Finally, the proposed CFD approach is experimentally validated. Full article

The active controlled hydrostatic bearing is becoming more and more popular because of its accuracy, safety, as well as low vibration and noise. In this paper, we present a design approach for a hydrostatic thrust bearing system, where the analytical nonlinear state space equation of the system is established first, and then three kinds of control inputs are investigated and compared to each other. It is found that, by selecting the supply pressure as the control input, we could obtain an affine nonlinear system, which could be linearized by the feedback linearization method, and its robustness could be enhanced by the sliding mode control method. The tracking control law could be easily obtained with the linearized system. The simulation verifies the effectiveness of the nonlinear control law. The proposed nonlinear control model might have a positive effect on the improvement of the machining accuracy, safety, and vibration absorption. Full article

Jacking-oil pockets are applied in many journals and thrust bearing applications in order to provide a hydrostatic oil film force that ensures a wear free run-up following a successful lift-off procedure. However, all components of the jacking-oil system have to be carefully designed in order to limit costs and prevent significant disturbance of hydrodynamic operation after deactivation of lift-oil. Experimental data and predictions for a four-pad tilting-pad journal bearing in load between pivot configuration are presented. Dynamic processes of the lift-off procedure as well as characteristic parameters of stationary conditions are studied. Moreover, hydrodynamic operation and hybrid lubrication providing a combined hydrodynamic and hydrostatic pressure distribution are investigated for sliding speeds up to 20 m/s. Analyzes of lift-off procedure prove that characteristic parameters such as lift-off pressures and vertical lift displacements are considerably influenced by manufacturing tolerances and misalignments. The comparison of hydrodynamic and hybrid lubrication provides a significant increase of load carrying capacity by additional jacking-oil supply at the maximum journal speed. In summary, results of measurements and predictions correlate well for all three investigated lubrication conditions. Full article