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Keywords = in-orbit manufacturing and assembly

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27 pages, 10814 KB  
Article
Efficient Pattern Modeling Method for Parabolic Cylindrical Antennas Incorporating Multi-Source Structural Errors
by Shiyue Xue, Weibin Liang, Mingming Zhu and Shijie Ren
Sensors 2026, 26(3), 933; https://doi.org/10.3390/s26030933 - 1 Feb 2026
Viewed by 412
Abstract
Parabolic cylindrical antennas are characterized by their structural simplicity, high radiation efficiency, and low manufacturing costs. Consequently, they are widely used in Earth observation and serve as a viable option for spaceborne Synthetic Aperture Radar (SAR) systems. However, structural errors in the phased [...] Read more.
Parabolic cylindrical antennas are characterized by their structural simplicity, high radiation efficiency, and low manufacturing costs. Consequently, they are widely used in Earth observation and serve as a viable option for spaceborne Synthetic Aperture Radar (SAR) systems. However, structural errors in the phased array feed and the parabolic cylindrical reflector are inevitable during manufacturing, assembly, and operation. These errors significantly degrade the accuracy of antenna pattern models. To address this issue, this paper proposes a comprehensive radiation pattern model that accounts for structural errors in both the linear feed and the reflector. This approach enables precise pattern prediction and efficient in-orbit calibration. Specifically, the reflected far-field pattern is first calculated using the field superposition principle and the Physical Optics (PO) method. Specifically, the combined phase effects resulting from feed and reflector structural errors are superimposed to establish a direct integration pattern model for the parabolic cylindrical antenna. Given the high computational complexity of the direct integration model, a simplified model based on Fresnel approximation is proposed. This approach significantly reduces integration complexity while preserving the quadratic phase characteristics of the main lobe, thereby substantially improving computational efficiency. Simulation results verify that the simplified model maintains high accuracy in both normalized amplitude and phase. Furthermore, a partitioned calibration method is proposed to compensate for the absolute gain deviation inherent in the simplified model. By integrating weighting relationships derived from sensitivity analysis of individual errors, an empirical parameter is defined to quantify the correlation between total structural errors, antenna performance, and the prediction accuracy of the simplified model. The results indicate that reflector structural errors are the dominant factor affecting the overall performance of the antenna. In contrast, the prediction accuracy of the simplified model is found to be more sensitive to feed structural errors. The simplified model exhibits tolerance to structural errors far exceeding the wavelength, enabling it to effectively replace the direct integration model. This work provides new theoretical foundations and technical methods for tolerance design, performance assurance, in-orbit testing, and calibration of parabolic cylindrical antennas. Full article
(This article belongs to the Section Remote Sensors)
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22 pages, 8396 KB  
Article
Collision Risk Assessment and Operation Assistant Strategy for Teleoperation System
by Shigang Peng, Xiang Cheng, Meng Yu, Xiangchao Feng, Xinyu Geng, Shaofan Zhao and Pengfei Wang
Appl. Sci. 2023, 13(7), 4109; https://doi.org/10.3390/app13074109 - 23 Mar 2023
Cited by 8 | Viewed by 3018
Abstract
Teleoperation robots remain superior to fully automated robots in complicated and unstructured environments (e.g., in-orbit assembly). However, the collision risk is also greatly increased in these environments. Therefore, the teleoperation robot should possess the capability of collision risk perception and be configured with [...] Read more.
Teleoperation robots remain superior to fully automated robots in complicated and unstructured environments (e.g., in-orbit assembly). However, the collision risk is also greatly increased in these environments. Therefore, the teleoperation robot should possess the capability of collision risk perception and be configured with security assistance strategy to improve safety and efficiency. With this objective in mind, this paper proposes a collision risk assessment system based on fuzzy theory, which comprehensively considers the effects of shortest distance, operation speed, and delay time. The introduction of fuzzy theory makes the risk assessment results more accurate. Furthermore, this paper also proposes a creative discrete expandable bounding box method to make the calculation of the nearest distance between complicated obstacles and the robot more efficient and faster. Secondly, to improve the safety and efficiency of teleoperation, this paper proposes a set of teleoperation assistance strategies for teleoperation robots based on collision risk. The strategies include partial view highlighting, variation in the motion mapping ratio, and haptic risk warning, all of which are achieved in the graphical interactive interface. Finally, this paper verifies the proposed collision risk model and the operation assistant strategy through experiments. The results show that the proposed fuzzy collision risk model has a correct trend with risk factors, and the proposed operation assistance strategies can effectively reduce the robot collision risk and improve the safety of teleoperation robots. In conclusion, this research contributes to the collision risk assessment and obstacle avoidance assistance strategy of teleoperation robots. Full article
(This article belongs to the Special Issue In-Space Manufacturing and Assembly)
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27 pages, 4099 KB  
Review
Composites Additive Manufacturing for Space Applications: A Review
by Sung Wook Paek, Sivagaminathan Balasubramanian and David Stupples
Materials 2022, 15(13), 4709; https://doi.org/10.3390/ma15134709 - 5 Jul 2022
Cited by 67 | Viewed by 10659
Abstract
The assembly of 3D printed composites has a wide range of applications for ground preparation of space systems, in-orbit manufacturing, or even in-situ resource utilisation on planetary surfaces. The recent developments in composites additive manufacturing (AM) technologies include indoor experimentation on the International [...] Read more.
The assembly of 3D printed composites has a wide range of applications for ground preparation of space systems, in-orbit manufacturing, or even in-situ resource utilisation on planetary surfaces. The recent developments in composites additive manufacturing (AM) technologies include indoor experimentation on the International Space Station, and technological demonstrations will follow using satellite platforms on the Low Earth Orbits (LEOs) in the next few years. This review paper surveys AM technologies for varied off-Earth purposes where components or tools made of composite materials become necessary: mechanical, electrical, electrochemical and medical applications. Recommendations are also made on how to utilize AM technologies developed for ground applications, both commercial-off-the-shelf (COTS) and laboratory-based, to reduce development costs and promote sustainability. Full article
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