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29 pages, 1830 KB  
Review
An Evolutionary Preamble Towards a Multilevel Framework to Understand Adolescent Mental Health: An International Delphi Study
by Federica Sancassiani, Vanessa Barrui, Fabrizio Bert, Sara Carucci, Fatma Charfi, Giulia Cossu, Arne Holte, Jutta Lindert, Simone Marchini, Alessandra Perra, Samantha Pinna, Antonio Egidio Nardi, Alessandra Scano, Cesar A. Soutullo, Massimo Tusconi and Diego Primavera
Children 2025, 12(9), 1189; https://doi.org/10.3390/children12091189 - 5 Sep 2025
Abstract
Background/Objectives: Adolescence is a sensitive developmental window shaped by both vulnerabilities and adaptive potential. From an evolutionary standpoint, mental health difficulties in this period may represent functional responses to environmental stressors rather than mere dysfunctions. Despite increasing interest, integrative models capturing the dynamic [...] Read more.
Background/Objectives: Adolescence is a sensitive developmental window shaped by both vulnerabilities and adaptive potential. From an evolutionary standpoint, mental health difficulties in this period may represent functional responses to environmental stressors rather than mere dysfunctions. Despite increasing interest, integrative models capturing the dynamic interplay of risk and protective factors in adolescent mental health remain limited. This study presents a holistic, multi-level framework grounded in ecological and evolutionary theories to improve understanding and intervention strategies. Methods: A two-round Delphi method was used to develop and validate the framework. Twelve experts in adolescent mental health evaluated a preliminary draft derived from the literature. In Round 1, 12 items were rated across five criteria (YES/NO format), with feedback provided when consensus thresholds were not met. Revisions were made using consensus index scores. In Round 2, the revised draft was assessed across eight broader dimensions. A consensus threshold of 0.75 was used in both rounds. Results: Twelve out of thirteen experts (92%) agreed to join the panel. Round 1 item scores ranged from 0.72 to 0.85, with an average consensus index of 0.78. In Round 2, ratings improved significantly, ranging from 0.82 to 1.0, with an average of 0.95. The Steering Committee incorporated expert feedback by refining the structure, deepening content, updating sources, and clarifying key components. Conclusions: The final framework allows for the clustering of indicators across macro-, medium-, and micro-level domains. It offers a robust foundation for future research and the development of targeted, evolutionarily informed mental health interventions for adolescents. Full article
(This article belongs to the Section Pediatric Mental Health)
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20 pages, 18687 KB  
Article
Influence of Stirring Pin Geometry on Weld Appearance and Microstructure in Wire-Based Friction-Stir Additive Manufacturing of EN AW-6063 Aluminium
by Stefan Donaubauer, Stefan Weihe and Martin Werz
J. Manuf. Mater. Process. 2025, 9(9), 306; https://doi.org/10.3390/jmmp9090306 - 5 Sep 2025
Abstract
Additive manufacturing of metal components is predominantly based on fusion-welding processes involving melting and solidification. However, processing high-strength aluminium alloys presents challenges, including reduced mechanical properties and increased susceptibility to hot cracking. To address these issues, alternative solid-state processing methods for aluminium are [...] Read more.
Additive manufacturing of metal components is predominantly based on fusion-welding processes involving melting and solidification. However, processing high-strength aluminium alloys presents challenges, including reduced mechanical properties and increased susceptibility to hot cracking. To address these issues, alternative solid-state processing methods for aluminium are being explored worldwide. One such method is wire-based friction-stir additive manufacturing, which builds on the principles of friction-stir welding. This study focused on assessing a range of pin tool designs to promote improved mixing between the filler material and substrate. The best results were achieved using a two-stirring-probe configuration, which was then employed to fabricate a multilayer wall made of EN AW-6063 aluminium alloy. The resulting structure showed significant grain refinement, with the deposited layers having an average grain size approximately four times smaller than that of the substrate, indicating dynamic recrystallisation. Tensile testing of the intermediate layer revealed a strength of 147 MPa and 10% elongation, corresponding to 77% of the filler wire strength. These findings highlight the potential of the W-FSAM process for producing near-net-shape, high-quality lightweight metal components with refined microstructures and reliable mechanical performance. Full article
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12 pages, 1813 KB  
Proceeding Paper
An Efficient Approach for Mining High Average-Utility Itemsets in Incremental Database
by Ye-In Chang, Chen-Chang Wu and Hsiang-En Kuo
Eng. Proc. 2025, 108(1), 32; https://doi.org/10.3390/engproc2025108032 - 5 Sep 2025
Abstract
Traditional high-utility itemset (HUI) mining methods tend to overestimate utility for long itemsets, leading to biased results. High average-utility itemset (HAUI) mining addresses this problem by normalizing utility with itemset length. However, uniform utility thresholds fail to account for varying item importance. Recently, [...] Read more.
Traditional high-utility itemset (HUI) mining methods tend to overestimate utility for long itemsets, leading to biased results. High average-utility itemset (HAUI) mining addresses this problem by normalizing utility with itemset length. However, uniform utility thresholds fail to account for varying item importance. Recently, HAUI mining with multiple minimum utility thresholds (MMU) has been used for flexible utility evaluation. While the generalized HAUIM (GHAUIM) algorithm performs well, it requires two database scans and is limited to static datasets. Therefore, we developed a novel tree-based method that scans the database only once to improve efficiency by reducing storage and eliminating costly join operations. Additionally, pruning strategies and incremental updates were introduced to enhance scalability. The developed method outperformed GHAIM in efficiency. Full article
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28 pages, 2031 KB  
Article
EMBRAVE: EMBedded Remote Attestation and Verification framEwork
by Enrico Bravi, Alessio Claudio, Antonio Lioy and Andrea Vesco
Sensors 2025, 25(17), 5514; https://doi.org/10.3390/s25175514 - 4 Sep 2025
Abstract
The Internet of Things (IoT) is a growing area of interest with an increasing number of applications, including cyber–physical systems (CPS). Emerging threats in the IoT context make software integrity verification a key solution for checking that IoT platforms have not been tampered [...] Read more.
The Internet of Things (IoT) is a growing area of interest with an increasing number of applications, including cyber–physical systems (CPS). Emerging threats in the IoT context make software integrity verification a key solution for checking that IoT platforms have not been tampered with so that they behave as expected. Trusted Computing techniques, in particular Remote Attestation (RA), can address this critical need. RA techniques allow a trusted third party (Verifier) to verify the software integrity of a remote platform (Attester). RA techniques rely on the presence of a secure element on the device that acts as a Root of Trust (RoT). Several specifications have been proposed to build RoTs, such as the Trusted Platform Module (TPM), the Device Identifier Composition Engine (DICE), and the Measurement and Attestation RootS (MARS). IoT contexts are often characterized by a highly dynamic scenario where platforms are constantly joining and leaving networks. This condition can be challenging for RA techniques as they need to be aware of the nodes that make up the network. This paper presents the EMBedded Remote Attestation and Verification framEwork (EMBRAVE). It is a TPM-based RA framework designed to provide a dynamic and scalable solution for RA in IoT networks. To support dynamic networks, we designed and developed Join and Leave Protocols, permitting attestation of devices that are not directly under the control of the network owner. This paper discusses the design and open-source implementation of EMBRAVE and presents experimental results demonstrating its effectiveness. Full article
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13 pages, 3235 KB  
Article
Effect of Nozzle Structure on Energy Separation Performance in Vortex Tubes
by Ming Tang, Gongyu Jin, Jiali Zhang, Fuxing Guo, Fengyu Jia and Bo Wang
Energies 2025, 18(17), 4694; https://doi.org/10.3390/en18174694 - 4 Sep 2025
Viewed by 87
Abstract
Vortex tubes are used in specialized scenarios where conventional refrigeration systems are impractical, such as tool cooling in CNC machines. The internal flow within a vortex tube is highly complex, with numerous factors influencing its energy separation process, and the coefficient of performance [...] Read more.
Vortex tubes are used in specialized scenarios where conventional refrigeration systems are impractical, such as tool cooling in CNC machines. The internal flow within a vortex tube is highly complex, with numerous factors influencing its energy separation process, and the coefficient of performance for refrigeration is relatively low. To investigate the impact of nozzle type on energy separation performance, vortex tubes with straight-type, converging-type, and converging–diverging-type nozzles were designed. Numerical simulation was conducted to explore their velocity, pressure, and temperature distribution at an inlet pressure of 0.7 MPa and a cold mass fraction of 0.1~0.9. The cooling effect, temperature separation effect, cold outlet mass flow rate, and refrigeration capacity of vortex tubes were assessed. The converging–diverging nozzle increases the gas velocity at the nozzle outlet while it does not significantly enlarge the airflow velocity in the vortex chamber. As the cold mass fraction rises, the cooling performance and cooling capacity of three vortex tubes first increase and then decrease. The maximum cooling effect and cooling capacity of vortex tubes are achieved at cold mass fractions of 0.3 and 0.7, respectively. Under identical conditions, the vortex tube with a converging nozzle achieves the highest cooling effect with a temperature drop of 36.6 K, whereas the vortex tube with converging–diverging nozzles possesses the largest gas flow rate, and the cooling capacity reaches 542.4 W. The vortex tube with straight nozzles exhibits the worst refrigeration performance with a cooling effect of 33.6 K and a cooling capacity of 465.9 W. It is indicated that optimizing the nozzle structure of the vortex tube to reduce flow resistance contributes to enhancing both the gas velocity entering the swirl chamber and the resultant refrigeration performance. Full article
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1 pages, 132 KB  
Correction
Correction: Park, Y.-B.; Kim, J.-H. Efficacy and Safety of Celecoxib and a Korean SYSADOA (JOINS) for the Treatment of Knee Osteoarthritis: A Systematic Review and Meta-Analysis. J. Clin. Med. 2025, 14, 1036
by Yong-Beom Park and Jun-Ho Kim
J. Clin. Med. 2025, 14(17), 6223; https://doi.org/10.3390/jcm14176223 - 3 Sep 2025
Viewed by 87
Abstract
Text Correction [...] Full article
(This article belongs to the Section Orthopedics)
10 pages, 951 KB  
Proceeding Paper
Predicting Course Engagement with Machine Learning Techniques
by Fayez Zulfiqar Ali, Rizwan Ayazuddin and Imam Sanjaya
Eng. Proc. 2025, 107(1), 46; https://doi.org/10.3390/engproc2025107046 - 1 Sep 2025
Abstract
Online Courses are one of the most popular ways to learn, but the technology used has a vital effect on the learner. In this study, we will research the prediction of students’ course engagement. International surveys show that students have a 70% interest [...] Read more.
Online Courses are one of the most popular ways to learn, but the technology used has a vital effect on the learner. In this study, we will research the prediction of students’ course engagement. International surveys show that students have a 70% interest in joining online learning, and just 30% of students are interested in traditional learning. However, keeping students engaged is one of the most difficult tasks, since low engagement contributes to lower learning outcomes and higher dropout rates. We studied more than 15 papers of existing research, and were able to achieve a 96% accuracy rate, which is a very welcome improvement on previous results. This paper examines machine learning algorithms, including Decision Trees, Random Forest, Gradient Booster, Naive Bayes, and K-Nearest Neighbors (KNN), to efficiently predict engagement during online courses. By systematically examining existing published research studies, we identify gaps and limitations of existing methods, such as problems with variant datasets, chances of overtraining, and a lack of accessibility to real-time engagement data. Full article
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16 pages, 3995 KB  
Article
Bending Properties of Finger-Jointed Elements of Differently Modified Beech (Fagus sylvatica L.) Wood
by Alen Ibrisević, Murčo Obućina, Seid Hajdarević and Goran Mihulja
Forests 2025, 16(9), 1400; https://doi.org/10.3390/f16091400 - 1 Sep 2025
Viewed by 156
Abstract
The scarcity of high-quality wood encouraged the development of various technological processes for joining wood. The finger joint is one of the most widespread technological processes for wood joining. This study aimed to determine the effect of steaming and heat modification of beech [...] Read more.
The scarcity of high-quality wood encouraged the development of various technological processes for joining wood. The finger joint is one of the most widespread technological processes for wood joining. This study aimed to determine the effect of steaming and heat modification of beech wood, as well as the type of adhesive, on the mechanical characteristics of finger joints. Samples made from un-modified beech, steamed-treated, and heat-treated beech wood were bonded with polyvinyl acetate (PVAC), non-structural, and structural polyurethane (PUR) adhesives. Compressive tests on wood materials were used to evaluate their mechanical performance. The finger joint samples were tested for their bending performance. Modulus of rupture, modulus of elasticity, and compressive strength were calculated. An analysis of variance (ANOVA) was conducted to evaluate the impact of wood modification type and adhesive used on the mechanical characteristics of the finger joints. According to the results of this study, it can be concluded that the steaming process does not influence changes in the mechanical characteristics of the finger joints. Heat treatment of beech and the type of adhesive used significantly influence the tested mechanical characteristics of the finger joints and beech wood. Heat-treated beech had lower values of modulus of rupture (70 MPa) and density (690 kg/m3) and higher values of compression strength (59 MPa) in relation to un-modified (780 kg/m3) and steamed-treated (800 kg/m3) beech wood. Full article
(This article belongs to the Special Issue Transformation of Wood After Processing and Modification)
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17 pages, 495 KB  
Conference Report
Innovative Solutions for a Sustainable Future: Main Topics of Selected Papers in the 19th SDEWES Conference in 2024
by Wenxiao Chu, Maria Vicidomini, Francesco Calise, Neven Duić, Poul Alberg Østergaard and Qiuwang Wang
Energies 2025, 18(17), 4647; https://doi.org/10.3390/en18174647 - 1 Sep 2025
Viewed by 200
Abstract
From September 8th to 12th, 2024, the 19th SDEWES Conference on Sustainable Development of Energy, Water, and Environment Systems was successfully held in Rome. This event drew 700 researchers, scientists, and practitioners from 62 nations across six continents, with 570 participating in person [...] Read more.
From September 8th to 12th, 2024, the 19th SDEWES Conference on Sustainable Development of Energy, Water, and Environment Systems was successfully held in Rome. This event drew 700 researchers, scientists, and practitioners from 62 nations across six continents, with 570 participating in person and another 130 joining virtually. A total of seven papers were selected to be published in Energies, and the corresponding literature published in the most recent year is here reviewed. The main topics of the selected papers regard the adoption of district heating and cooling and their integration with renewable energies (such as geothermal or solar, the use of innovative bifacial PV panels, the use of biomass energy for the bio-synthetic natural gas production, the short-term electric load forecasting for industrial applications, and others. The reviewed papers show that several energy measures can be addressed to reach the decarbonization goals of 2050 and that the scientific community continues to find novel, sustainable, and efficient methods for the reduction in energy consumption and related CO2 emissions. Full article
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23 pages, 15884 KB  
Article
Controlling Residual Stress and Microstructure Distribution in an Invar Alloy Joint Fabricated by Oscillating Laser Welding
by Yi Jiang, Xing Liu, Suming Chen, Kun Zhou, Yanqiu Zhao and Xiaohong Zhan
Materials 2025, 18(17), 4099; https://doi.org/10.3390/ma18174099 - 1 Sep 2025
Viewed by 276
Abstract
The efficient and high-quality welding for joining Invar alloy parts is imperative for the fabrication of composite material forming molds. The residual stress distributions and microstructural evolution during oscillating welding of Invar alloy remain inadequately characterized in the current literature, necessitating further comprehensive [...] Read more.
The efficient and high-quality welding for joining Invar alloy parts is imperative for the fabrication of composite material forming molds. The residual stress distributions and microstructural evolution during oscillating welding of Invar alloy remain inadequately characterized in the current literature, necessitating further comprehensive investigation. In this paper, laser oscillating welding with circle mode is carried out for 5 mm thick plates of Invar alloy. A finite element model for the laser oscillation welding process of Invar alloy has been established. The numerical simulations and experimental methodologies are synthetically carried out to investigate the influence of oscillating parameters on temperature field, residual stress field, and microstructure characteristics. Furthermore, the microstructural evolution of laser oscillating-welded Invar alloy is elucidated by correlating it with the characteristic distribution of the temperature field. Simulation results showed that the residual stress significantly decreases under the action of the oscillating laser. The increasing of the oscillation frequency and amplitude results in a more uniform distribution of the residual stress, and the stress peak shows a downward trend. It is indicated that the oscillation of the beam resulted in the formation of numerous fragmented fine crystals within the weld seam. Consequently, the tensile strength and elongation of the oscillating welded joint exhibit respective enhancements of 15.0% and 36.6% compared to the non-oscillating condition. Full article
(This article belongs to the Special Issue Advanced Laser Welding Technology of Metallic Materials)
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29 pages, 12480 KB  
Review
Advances of Welding Technology of Glass for Electrical Applications
by Dejun Yan, Lili Ma, Jiaqi Lu, Dasen Wang and Xiaopeng Li
Materials 2025, 18(17), 4096; https://doi.org/10.3390/ma18174096 - 1 Sep 2025
Viewed by 293
Abstract
Glass, as an amorphous material with excellent optical transparency and chemical stability, plays an irreplaceable role in modern engineering and technology fields such as semiconductor manufacturing and micro-electro-mechanical systems (MEMS). For example, borosilicate glass, with a coefficient of thermal expansion (CTE) that is [...] Read more.
Glass, as an amorphous material with excellent optical transparency and chemical stability, plays an irreplaceable role in modern engineering and technology fields such as semiconductor manufacturing and micro-electro-mechanical systems (MEMS). For example, borosilicate glass, with a coefficient of thermal expansion (CTE) that is close to having good thermal shock resistance and chemical stability, can be applied to MEMS packaging and aerospace fields. SiO2 glass exhibits excellent thermal stability, extremely low optical absorption, and high light transmittance, while also possessing strong chemical stability and extremely low dielectric loss. It is widely used in semiconductors, photolithography, and micro-optical devices. However, the stress sensitivity of traditional mechanical joints and the poor weather resistance of adhesive bonding make conventional methods unsuitable for glass joining. Welding technology, with its advantages of high joint strength, structural integrity, and scalability for mass production, has emerged as a key approach for precision glass joining. In the field of glass welding, technologies such as glass brazing, ultrasonic welding, anodic bonding, and laser welding are being widely studied and applied. With the advancement of laser technology, laser welding has emerged as a key solution to overcoming the bottlenecks of conventional processes. This paper, along with the application cases for these technologies, includes an in-depth study of common issues in glass welding, such as residual stress management and interface compatibility design, as well as prospects for the future development of glass welding technology. Full article
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34 pages, 21161 KB  
Review
Fractal Properties of the Cosmic Web
by Jaan Einasto
Fractal Fract. 2025, 9(9), 579; https://doi.org/10.3390/fractalfract9090579 - 31 Aug 2025
Viewed by 215
Abstract
The cosmic web is one of the most complex systems in nature, consisting of galaxies and clusters of galaxies joined by filaments and walls, leaving large empty regions called cosmic voids. The most common method of describing the web is a correlation function [...] Read more.
The cosmic web is one of the most complex systems in nature, consisting of galaxies and clusters of galaxies joined by filaments and walls, leaving large empty regions called cosmic voids. The most common method of describing the web is a correlation function and its derivative, the fractal function. In this paper, I provide a review of the fractal properties of the cosmic web from the observational point of view within the Newtonian concordance ΛCDM Universe framework. I give a brief history of fractal studies of the Universe. I then describe the derivation of the fractal function from angular and spatial distributions of galaxies and their relations. Correlation functions are not sensitive to the shape of the galaxy distribution. To improve our quantitative understanding of properties of the web, statistics must be used which are sensitive to the pattern of the web. Full article
(This article belongs to the Special Issue Fixed Point Theory and Fractals)
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12 pages, 301 KB  
Article
Patient and Family Perspectives on Integrated Transitional Care for Anorexia Nervosa in Mantova, Italy
by Debora Bussolotti, Giovanni Barillà, Antonia Di Genni, Martina Comini, Alberto Gallo, Mariateresa Torre, Laura Orlando, Beatrice Mastrolorenzo, Eva Corradini, Barbara Bazzoli, Francesco Bonfà, Andrea Mora, Luca Pasqualini, Elisa Mariantoni, Alessandro Cuomo, Despoina Koukouna and Paola Accorsi
Nutrients 2025, 17(17), 2830; https://doi.org/10.3390/nu17172830 - 30 Aug 2025
Viewed by 364
Abstract
Background/Objectives: The child and adolescent mental health service (CAMHS) hand-over to adult mental health service (AMHS) remains an ongoing shortfall in eating disorder (ED) treatment, typically in tandem with diagnostic drift, heightened suicide risk, and carer burn-out. We created one 14-to-25 Transition—ED track [...] Read more.
Background/Objectives: The child and adolescent mental health service (CAMHS) hand-over to adult mental health service (AMHS) remains an ongoing shortfall in eating disorder (ED) treatment, typically in tandem with diagnostic drift, heightened suicide risk, and carer burn-out. We created one 14-to-25 Transition—ED track within our own unit, where a single multidisciplinary team continuously follows each patient and family across the CAMHS–AMHS boundary (via weekly joint paediatric and adult clinician meeting) without changing the individual psychotherapist, family therapist, or dietitian at the age 18 transition. We investigated the manner in which patients and parents perceive this model. Methods: A survey of two naturalistic parent cohorts—CAMHS (n = 16) and Transition—Adult arm (n = 15)—also joined, alongside the original group of young adults who had entered the programme during its set-up phase (n = 9). Here, the 14–25 pathway denotes one unified route of care across adolescence and young adulthood; the Transition—Adult arm is its ≥ 18-years component. All index patients had a primary DSM-5-TR diagnosis of restricting-type anorexia nervosa. Participants completed the Client Satisfaction Questionnaire-8 (CSQ-8; range 8–32) and four bespoke Continuity-of-Care items (1–4 Likert). Results: Overall, the caregivers in both cohorts were pleased (median CSQ-8 = 28.5 [CAMHS] vs. 27.0 [Transition]; p = 0.75). Continuity items were universally well rated across cohorts. Cohort parents reported a median of two unchanged core clinicians (i.e., the individual psychotherapist, the family therapist, or the dietitian), which was nonsignificantly positively correlated with CSQ-8 scores (ρ = 0.22). Early-group patients mirrored caregiver impressions (mean CSQ-8 = 27.0 ± 3.9). Conclusions: It is feasible and highly acceptable to both caregivers and anorexia nervosa young adults to have the same key staff and family-centred sessions over the 14-to-25 age span. Constrained by single-site study and small sample size, these preliminary data provide a rationale for wider implementation and controlled follow-up studies. Full article
18 pages, 2647 KB  
Article
J3ExoA: A Novel Anti-HIV Immunotoxin Fusion of Anti-Gp120 J3VHH and PE38 Fragment of Pseudomonas Exotoxin A
by Seth H. Pincus, Kun Luo, Tami Peters, James T. Gordy, Frances M. Cole, Grant Klug, Kelli Ober, Tamera K. Marcotte and Richard B. Markham
Pharmaceuticals 2025, 18(9), 1305; https://doi.org/10.3390/ph18091305 - 30 Aug 2025
Viewed by 318
Abstract
Background. We are developing cytotoxic anti-HIV immunoconjugates to attack the reservoir of infected cells that persist after years of fully suppressive anti-retroviral therapy. Methods. We have produced a chimeric fusion protein, J3ExoA, consisting of J3VHH, a broadly reactive anti-gp120 camelid nanobody, joined to [...] Read more.
Background. We are developing cytotoxic anti-HIV immunoconjugates to attack the reservoir of infected cells that persist after years of fully suppressive anti-retroviral therapy. Methods. We have produced a chimeric fusion protein, J3ExoA, consisting of J3VHH, a broadly reactive anti-gp120 camelid nanobody, joined to the de-immunized PE38 fragment of Pseudomonas exotoxin A. The efficacy of J3ExoA was compared to that of a well-studied anti-gp41 immunotoxin (IT), 7B2-dgA, in cytotoxicity assays and for inhibition of infectivity. Immunogenicity of the ITs was tested in mice. Results. J3ExoA killed cells expressing the HIV envelope with specificity in concentrations in the ng/mL range. Of all anti-HIV ITs we have tested, only J3ExoA compared to 7B2-dgA in cytotoxic efficacy, although there were differences between the two ITs on different target cells. J3ExoA suppressed the spread of HIV infection in tissue culture. J3ExoA was less immunogenic than 7B2-dgA, but mice made antibodies to both portions of the fusion protein. Conclusions. J3ExoA represents a novel IT that may be used to eliminate infected cells in the persistent HIV reservoir of infection, the barrier to an HIV “cure.” Additional approaches for addressing IT immunogenicity are discussed. Full article
(This article belongs to the Section Biopharmaceuticals)
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17 pages, 3364 KB  
Article
Influence of Thin-Film Coatings on the Joining Process of Shaft-Hub Connections
by Charlotte Breuning, Marcel Plogmeyer, Christina Pongratz, Markus Wagner, Anna Schott, Matthias Kreimeyer and Günter Bräuer
Machines 2025, 13(9), 776; https://doi.org/10.3390/machines13090776 - 29 Aug 2025
Viewed by 218
Abstract
With the ongoing electrification of vehicles and the resulting demand for higher power densities, drivetrain requirements are becoming increasingly stringent. Shaft-hub connections are particularly affected in terms of both quantity and design, making innovative solutions necessary. A key factor in meeting these requirements [...] Read more.
With the ongoing electrification of vehicles and the resulting demand for higher power densities, drivetrain requirements are becoming increasingly stringent. Shaft-hub connections are particularly affected in terms of both quantity and design, making innovative solutions necessary. A key factor in meeting these requirements is knowledge of the stress state within the contact area. One promising approach is the application of a thin-film-based sensor system directly onto the shaft surface. This enables, for the first time, the direct measurement of contact pressure in the interface, allowing for more precise connection design. To fully exploit the potential of this sensor technology, its influence on the joining process of shaft-hub connections must be investigated. In this study, cylindrical interference-fits were coated with two thin-film systems relevant to the application, followed by joining tests. The resulting damage was analyzed to derive general recommendations for the joining of coated shaft-hub connections. The results show that shrink-fitting enables damage-free joining, provided specific parameters are met, as confirmed by experimental testing and microscopic examination. This not only preserves the integrity of the sensor system but also establishes the prerequisite for potential in situ measurements, thereby laying the foundation for the feasibility of direct load monitoring during operation. Full article
(This article belongs to the Section Machine Design and Theory)
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