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35 pages, 2041 KB  
Review
Hydrogen Storage Systems Supplying Combustion Hydrogen Engines—Review
by Jakub Lach, Kamil Wróbel, Wojciech Tokarz, Justyna Wróbel, Piotr Podsadni and Andrzej Czerwiński
Energies 2025, 18(23), 6093; https://doi.org/10.3390/en18236093 - 21 Nov 2025
Abstract
The hydrogen drive is a promising zero-emission solution in transportation that can be realised through hydrogen internal combustion engines or hydrogen fuel cells. The hydrogen combustion engine’s advantage lies in the simplicity and greater maturity of the technology. At the same time, these [...] Read more.
The hydrogen drive is a promising zero-emission solution in transportation that can be realised through hydrogen internal combustion engines or hydrogen fuel cells. The hydrogen combustion engine’s advantage lies in the simplicity and greater maturity of the technology. At the same time, these solutions require appropriate fuel storage systems. The publication presents an overview of the currently used and developed hydrogen storage technologies. The main focus is placed on hydrogen tanks intended for vehicles powered by hydrogen internal combustion engines. The manuscript describes physical storage, including popular pressurised and cryogenic tanks. Additionally, technologies which can lead to improvements in the future, such as metallic and non-metallic hydrides and sorbents, are presented. The characteristics of the storage technologies in connection with the combustion engines are shown, as well as the outlook for the future of these solutions and their recent uses in vehicles. When focusing on vehicular and combustion applications, their specifics make physical storage methods the leading technology for now. Hydrogen storage today is still not competitive with fossil fuels; however, there are promising developments than can lead to achieving the requirements needed for its viable storage and use. Full article
(This article belongs to the Special Issue Internal Combustion Engines: Research and Applications—3rd Edition)
40 pages, 2270 KB  
Review
Laser Technologies of Welding, Surfacing and Regeneration of Metals with HCP Structure (Mg, Ti, Zr): State of the Art, Challenges and Prospects
by Adam Zwoliński, Sylwester Samborski and Jakub Rzeczkowski
Materials 2025, 18(22), 5237; https://doi.org/10.3390/ma18225237 - 19 Nov 2025
Abstract
Metals with a hexagonal close-packed (HCP) structure such as magnesium, titanium and zirconium constitute key structural materials in the aerospace, automotive, biomedical and nuclear energy industries. Their welding and regeneration by conventional methods is hindered due to the limited number of slip systems, [...] Read more.
Metals with a hexagonal close-packed (HCP) structure such as magnesium, titanium and zirconium constitute key structural materials in the aerospace, automotive, biomedical and nuclear energy industries. Their welding and regeneration by conventional methods is hindered due to the limited number of slip systems, high reactivity and susceptibility to the formation of defects. Laser technologies offer precise energy control, minimization of the heat-affected zone and the possibility of producing joints and coatings of high quality. This article constitutes a comprehensive review of the state of knowledge concerning laser welding, cladding and regeneration of HCP metals. The physical mechanisms of laser beam interactions are discussed including the dynamics of the keyhole channel, Marangoni flows and the formation of gas defects. The characteristics of the microstructure of joints are presented including the formation of α′ martensite in titanium, phase segregation in magnesium and hydride formation in zirconium. Particular attention is devoted to residual stresses, techniques of cladding protective coatings for nuclear energy with Accident Tolerant Fuel (ATF) and advanced numerical modeling using artificial intelligence. The perspectives for the development of technology are indicated including the concept of the digital twin and intelligent real-time process control systems. Full article
(This article belongs to the Special Issue Microstructural and Mechanical Properties of Metal Alloys)
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18 pages, 3122 KB  
Article
Performance Analysis of Offline Data-Driven Methods for Estimating the State of Charge of Metal Hydride Tanks
by Amina Yahia, Djafar Chabane, Salah Laghrouche, Abdoul N’Diaye and Abdesslem Djerdir
Energies 2025, 18(22), 5969; https://doi.org/10.3390/en18225969 - 13 Nov 2025
Viewed by 143
Abstract
This paper aims to propose an accurate method for estimating the state of charge (SoC) in metal hydride tanks (MHT) to enhance the energy management of hydrogen-powered fuel cell systems. Two data-driven prediction methods, Long Short-Term Memory (LSTM) networks and Support Vector Regression [...] Read more.
This paper aims to propose an accurate method for estimating the state of charge (SoC) in metal hydride tanks (MHT) to enhance the energy management of hydrogen-powered fuel cell systems. Two data-driven prediction methods, Long Short-Term Memory (LSTM) networks and Support Vector Regression (SVR), are developed and tested on experimental charge/discharge data from a dedicated MHT test bench. Three distinct LSTM architectures are evaluated alongside an SVR model to compare both generalization performance and computational overhead. Results demonstrate that the SVR approach achieves the lowest root mean square error (RMSE) of 0.0233% during discharge and 0.0283% during charge, while also requiring only 164 ms per inference step for both cycles. However, LSTM variants have a higher RMSE and significantly higher computational cost, which highlights the superiority of the SVR method. Full article
(This article belongs to the Special Issue Hydrogen Energy Generation, Storage, Transportation and Utilization)
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19 pages, 3974 KB  
Article
First-Principles Investigation of Structural, Electronic, Thermoelectric, and Hydrogen Storage Properties of MgXH3 (X = Cr, Mn, Fe, Co, Ni, Cu) Perovskite Hydrides
by Ayoub Koufi, Younes Ziat and Hamza Belkhanchi
Hydrogen 2025, 6(4), 106; https://doi.org/10.3390/hydrogen6040106 - 11 Nov 2025
Viewed by 367
Abstract
This paper is based on the BoltzTrap package implemented in the Wien2k code to theoretically analyze and predict the structural, electronic, thermoelectric, and hydrogen storage properties of MgXH3 hydride perovskites (X = Cr, Mn, Fe, Co, Ni, and Cu). The [...] Read more.
This paper is based on the BoltzTrap package implemented in the Wien2k code to theoretically analyze and predict the structural, electronic, thermoelectric, and hydrogen storage properties of MgXH3 hydride perovskites (X = Cr, Mn, Fe, Co, Ni, and Cu). The study explores the dual functional potential of these compounds, highlighting how their hydrogen storage capability relates to their temperature-dependent thermoelectric performance. Analysis of band structures and densities of electronic states (DOS) reveals that all the compounds studied exhibit metallic behavior, characterized by an overlap between the valence band and the conduction band, indicating a zero electronic gap. Thermal properties show great variability depending on the transition metal involved. In particular, electrical conductivity and thermal conductivity evolve differently with temperature, directly influencing the figure of merit (Zt) of thermoelectric materials. The results suggest that although most MgXH3 compounds are not promising candidates for thermoelectric applications due to their high thermal conductivity and low density of states near the EF, MgNiH3 and MgCuH3 stand out with attractive thermoelectric potential. These properties make them attractive for energy conversion, waste heat recovery and solid-state cooling applications. This theoretical study highlights the potential of magnesium-based perovskite hydrides in energy conversion technologies, including thermoelectricity and hydrogen storage. Full article
(This article belongs to the Special Issue Advances in Solid-State Hydrogen and Energy Storage)
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15 pages, 2173 KB  
Article
Application of Machine Learning and Data Augmentation Algorithms in the Discovery of Metal Hydrides for Hydrogen Storage
by Giancarlo Beltrame, Erika Michela Dematteis, Vitalie Stavila, Paola Rizzi, Marcello Baricco and Mauro Palumbo
Metals 2025, 15(11), 1221; https://doi.org/10.3390/met15111221 - 4 Nov 2025
Viewed by 384
Abstract
The development of efficient and sustainable hydrogen storage materials is a key challenge for realizing hydrogen as a clean and flexible energy carrier. Among various options, metal hydrides offer high volumetric storage density and operational safety, yet their application is limited by thermodynamic, [...] Read more.
The development of efficient and sustainable hydrogen storage materials is a key challenge for realizing hydrogen as a clean and flexible energy carrier. Among various options, metal hydrides offer high volumetric storage density and operational safety, yet their application is limited by thermodynamic, kinetic, and compositional constraints. In this work, we investigate the potential of machine learning (ML) to predict key thermodynamic properties—equilibrium plateau pressure, enthalpy, and entropy of hydride formation—based solely on alloy composition using Magpie-generated descriptors. We significantly expand an existing experimental dataset from ~400 to 806 entries and assess the impact of dataset size and data augmentation, using the PADRE algorithm, on model performance. Models including Support Vector Machines and Gradient Boosted Random Forests were trained and optimized via grid search and cross-validation. Results show a marked improvement in predictive accuracy with increased dataset size, while data augmentation benefits are limited to smaller datasets and do not improve accuracy in underrepresented pressure regimes. Furthermore, clustering and cross-validation analyses highlight the limited generalizability of models across different material classes, though high accuracy is achieved when training and testing within a single hydride family (e.g., AB2). The study demonstrates the viability and limitations of ML for accelerating hydride discovery, emphasizing the importance of dataset diversity and representation for robust property prediction. Full article
(This article belongs to the Section Metallic Functional Materials)
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17 pages, 1277 KB  
Perspective
Nanoscale Lattice Heterostructure in High-Tc Superconductors
by Annette Bussmann-Holder, Jürgen Haase, Hugo Keller, Reinhard K. Kremer, Sergei I. Mukhin, Alexey P. Menushenkov, Andrei Ivanov, Alexey Kuznetsov, Victor Velasco, Steven D. Conradson, Gaetano Campi and Antonio Bianconi
Condens. Matter 2025, 10(4), 56; https://doi.org/10.3390/condmat10040056 - 30 Oct 2025
Viewed by 317
Abstract
Low-temperature superconductivity has been known since 1957 to be described by BCS theory for effective single-band metals controlled by the density of states at the Fermi level, very far from band edges, the electron–phonon coupling constant l, and the energy of the boson [...] Read more.
Low-temperature superconductivity has been known since 1957 to be described by BCS theory for effective single-band metals controlled by the density of states at the Fermi level, very far from band edges, the electron–phonon coupling constant l, and the energy of the boson in the pairing interaction w0, but BCS has failed to predict high-temperature superconductivity in different materials above about 23 K. High-temperature superconductivity above 35 K, since 1986, has been a matter of materials science, where manipulating the lattice complexity of high-temperature superconducting ceramic oxides (HTSCs) has driven materials scientists to grow new HTSC quantum materials up to 138 K in HgBa2Ca2Cu3O8 (Hg1223) at ambient pressure and near room temperature in pressurized hydrides. This perspective covers the major results of materials scientists over the last 39 years in terms of investigating the role of lattice inhomogeneity detected in these new quantum complex materials. We highlight the nanoscale heterogeneity in these complex materials and elucidate their special role played in the physics of HTSCs. Especially, it is highlighted that the geometry of lattice and charge complex heterogeneity at the nanoscale is essential and intrinsic in the mechanism of rising quantum coherence at high temperatures. Full article
(This article belongs to the Special Issue Superstripes Physics, 4th Edition)
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33 pages, 2631 KB  
Systematic Review
Battery Sizing and Composition in Energy Storage Systems for Domestic Renewable Energy Applications: A Systematic Review
by Ludovica Apa, Livio D’Alvia, Zaccaria Del Prete and Emanuele Rizzuto
Energies 2025, 18(20), 5536; https://doi.org/10.3390/en18205536 - 21 Oct 2025
Viewed by 753
Abstract
Renewable energy sources, such as photovoltaic panels and wind turbines, are increasingly integrated into domestic systems to address energy scarcity, rising demand, and climate change. However, their intermittent nature requires efficient energy storage systems (ESS) for stability and reliability. This systematic review, conducted [...] Read more.
Renewable energy sources, such as photovoltaic panels and wind turbines, are increasingly integrated into domestic systems to address energy scarcity, rising demand, and climate change. However, their intermittent nature requires efficient energy storage systems (ESS) for stability and reliability. This systematic review, conducted in accordance with PRISMA guidelines, aimed to evaluate the size and chemical composition of battery energy storage systems (BESS) in household renewable energy applications. A literature search was conducted in Scopus in August 2025 using predefined keywords, and studies published in English from 2015 onward were included. Exclusion criteria included book chapters, duplicate conference proceedings, geographically restricted case studies, systems without chemistry or size details, and those focusing solely on electric vehicle batteries. Of 308 initially retrieved records, 83 met the eligibility criteria and were included in the analysis. The majority (92%) employed simulation-based approaches, while 8% reported experimental setups. No formal risk-of-bias tool was applied, but a methodological quality check was conducted. Data were synthesized narratively and tabulated by chemistry, nominal voltage, capacity, and power. Lithium-ion batteries were the most prevalent (49%), followed by lead–acid (13%), vanadium redox flow (3.6%), and nickel–metal hydride (1.2%), with the remainder unspecified. Lithium-ion dominated due to high energy density, long cycle life, and efficiency. Limitations of the evidence include reliance on simulation studies, heterogeneity in reporting, and limited experimental validation. Overall, this review provides a framework for selecting and integrating appropriately sized and composed BESS into domestic renewable systems, offering implications for stability, efficiency, and household-level sustainability. The study was funded by the PNRR NEST project and Sapienza University of Rome Grant. Full article
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17 pages, 2559 KB  
Article
Multilayer Plasmonic Nanodisk Arrays for Enhanced Optical Hydrogen Sensing
by Junyi Jiang, Mingyu Cheng, Xinyi Chen and Bin Ai
Technologies 2025, 13(10), 466; https://doi.org/10.3390/technologies13100466 - 14 Oct 2025
Viewed by 424
Abstract
Plasmonic metasurfaces that convert hydrogen-induced dielectric changes into optical signals hold promise for next-generation hydrogen sensors. Here, we employ simulations and theoretical analysis to systematically assess single-layer, bilayer, and trilayer nanodisk arrays comprising magnesium, palladium, and noble metals. Although monolithic Mg nanodisks show [...] Read more.
Plasmonic metasurfaces that convert hydrogen-induced dielectric changes into optical signals hold promise for next-generation hydrogen sensors. Here, we employ simulations and theoretical analysis to systematically assess single-layer, bilayer, and trilayer nanodisk arrays comprising magnesium, palladium, and noble metals. Although monolithic Mg nanodisks show strong optical contrast after hydrogenation, the corresponding surface plasmon resonance disappears completely, preventing quantitative spectral tracking. In contrast, bilayer heterostructures, particularly those combining Mg and Au, achieve a resonance red-shift of Δλ = 62 nm, a narrowed full width at half maximum (FWHM) of 207 nm, and a figure of merit (FoM) of 0.30. Notably, the FoM is boosted by up to 15-fold when tuning both material choice and stacking sequence (from Mg-Ag to Au-Mg), underscoring the critical role of interface engineering. Trilayer “sandwich” architectures further amplify performance, achieving a max 10-fold and 13-fold enhancement in Δλ and FoM, respectively, relative to its bilayer counterpart. Particularly, the trilayer Mg-Au-Mg reaches Δλ = 120 nm and FoM = 0.41, outperforming most previous plasmonic hydrogen sensors. These enhancements arise from maximized electric-field overlap with dynamically changing dielectric regions at noble-metal–hydride interfaces, as confirmed by first-order perturbation theory. These results indicate that multilayer designs combining Mg and noble metals can simultaneously maximize hydrogen-induced spectral shifts and signal quality, providing a practical pathway toward high-performance all-optical hydrogen sensors. Full article
(This article belongs to the Special Issue New Technologies for Sensors)
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24 pages, 2257 KB  
Article
Hybrid Renewable Energy Systems: Integration of Urban Mobility Through Metal Hydrides Solution as an Enabling Technology for Increasing Self-Sufficiency
by Lorenzo Bartolucci, Edoardo Cennamo, Stefano Cordiner, Vincenzo Mulone and Alessandro Polimeni
Energies 2025, 18(19), 5306; https://doi.org/10.3390/en18195306 - 8 Oct 2025
Viewed by 498
Abstract
The ongoing energy transition and decarbonization efforts have prompted the development of Hybrid Renewable Energy Systems (HRES) capable of integrating multiple generation and storage technologies to enhance energy autonomy. Among the available options, hydrogen has emerged as a versatile energy carrier, yet most [...] Read more.
The ongoing energy transition and decarbonization efforts have prompted the development of Hybrid Renewable Energy Systems (HRES) capable of integrating multiple generation and storage technologies to enhance energy autonomy. Among the available options, hydrogen has emerged as a versatile energy carrier, yet most studies have focused either on stationary applications or on mobility, seldom addressing their integration withing a single framework. In particular, the potential of Metal Hydride (MH) tanks remains largely underexplored in the context of sector coupling, where the same storage unit can simultaneously sustain household demand and provide in-house refueling for light-duty fuel-cell vehicles. This study presents the design and analysis of a residential-scale HRES that combines photovoltaic generation, a PEM electrolyzer, a lithium-ion battery and MH storage intended for direct integration with a fuel-cell electric microcar. A fully dynamic numerical model was developed to evaluate system interactions and quantify the conditions under which low-pressure MH tanks can be effectively integrated into HRES, with particular attention to thermal management and seasonal variability. Two simulation campaigns were carried out to provide both component-level and system-level insights. The first focused on thermal management during hydrogen absorption in the MH tank, comparing passive and active cooling strategies. Forced convection reduced absorption time by 44% compared to natural convection, while avoiding the additional energy demand associated with thermostatic baths. The second campaign assessed seasonal operation: even under winter irradiance conditions, the system ensured continuous household supply and enabled full recharge of two MH tanks every six days, in line with the hydrogen requirements of the light vehicle daily commuting profile. Battery support further reduced grid reliance, achieving a Grid Dependency Factor as low as 28.8% and enhancing system autonomy during cold periods. Full article
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25 pages, 524 KB  
Review
Research in the Commonwealth of Independent States on Superconducting Materials: Current State and Prospects
by Sanat Tolendiuly, Adil Akishev, Sergey Fomenko, Jaafar Nur-Akasyah, Abu Bakar Putra Ilhamsyah and Nursultan Rakhym
Materials 2025, 18(18), 4299; https://doi.org/10.3390/ma18184299 - 13 Sep 2025
Viewed by 574
Abstract
An overview of research on superconducting materials has been provided, including brief annotations of published papers and scientific cooperation among the Commonwealth of Independent States (CIS) countries: Armenia, Azerbaijan, Belarus, Kazakhstan, Kyrgyzstan, Moldova, Russia, Tajikistan, Turkmenistan, Ukraine, and Uzbekistan. It is shown that [...] Read more.
An overview of research on superconducting materials has been provided, including brief annotations of published papers and scientific cooperation among the Commonwealth of Independent States (CIS) countries: Armenia, Azerbaijan, Belarus, Kazakhstan, Kyrgyzstan, Moldova, Russia, Tajikistan, Turkmenistan, Ukraine, and Uzbekistan. It is shown that fundamental research on superconducting materials is being funded for development and study more at the government level in each republic than from private funds or organizations. One of the most promising materials, as indicated by recent studies, are those synthesized from metal hydrides, particularly lanthanum hydride, which exhibits superconducting properties at 203–253 K, close to room temperature. Unfortunately, this type of material’s practical application is currently limited because of the extremely high pressure necessary during exploitation. The most promising direction, as inferred from research conducted in CIS countries, is the development of cuprate superconductors doped with rare-earth elements such as yttrium, lanthanum, and other metals. There are also iron–nitrogen junctions, metallic and organic superconductors, and research into improving technologies for producing ultrathin substrates using laser or plasma deposition methods. CIS countries have established a strong scientific foundation in superconductivity, with Russia leading fundamental and experimental advances in high- and low-temperature superconducting materials. Future research will likely focus on improving synthesis techniques for ultrathin superconducting films and exploring novel doped hydride systems to achieve stable superconductivity near ambient temperatures. Full article
(This article belongs to the Section Materials Physics)
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12 pages, 5774 KB  
Article
Microstructure and First Hydrogenation Properties of Zr1−xTixCr2 Alloys Where x = 0, 0.25, 0.5, 0.75, and 1
by Tanin Bakhtiari, Salma Sleiman and Jacques Huot
Molecules 2025, 30(17), 3611; https://doi.org/10.3390/molecules30173611 - 4 Sep 2025
Viewed by 1129
Abstract
Metal hydrides are an attractive way to store hydrogen in a compact and safe manner under low pressure. However, one of the hurdles to the widespread use of this method is the difficulty of the first hydrogenation, which increases the material cost. In [...] Read more.
Metal hydrides are an attractive way to store hydrogen in a compact and safe manner under low pressure. However, one of the hurdles to the widespread use of this method is the difficulty of the first hydrogenation, which increases the material cost. In this paper, we report the effect of substituting Zr with Ti in Zr1−xTixCr2 alloys (x = 0, 0.25, 0.5, 0.75, and 1) on the first hydrogenation. All the substituted alloys had similar microstructures and crystallized in the metastable C14 Laves phase. For x = 0, the first hydrogenation was possible at room temperature under 2 MPa of hydrogen pressure. As x increased, the hydrogen capacity decreased. For x = 0.75 and 1, first hydrogenation was practically impossible. Full article
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14 pages, 2619 KB  
Article
Electrochemical and Gas-Solid Hydrogen Storage Properties of a Multi-Metal Magnesium-Based Alloy Obtained by Ball Milling
by Eli Grigorova, Gülhan Çakmak, Hakan Yüce and Pavel Markov
Inorganics 2025, 13(9), 299; https://doi.org/10.3390/inorganics13090299 - 4 Sep 2025
Viewed by 876
Abstract
The hydrogen sorption and electrochemical properties of the alloy Mg50Ni12.5Al12.5V12.5Fe12.5 synthesized by ball milling under the protected atmosphere of argon for 50 h in a planetary ball mill are investigated. The significantly fast rate [...] Read more.
The hydrogen sorption and electrochemical properties of the alloy Mg50Ni12.5Al12.5V12.5Fe12.5 synthesized by ball milling under the protected atmosphere of argon for 50 h in a planetary ball mill are investigated. The significantly fast rate of absorption reaction is observed along with the hydrogen absorption capacity of 2.04 wt.% H2 at temperatures 200 and 300 °C and at a pressure of 1 MPa. Even at room temperature, the absorption capacity is relatively high, and it is about 1.6 wt.% H2. The alloy ball milled for 50 h and the alloy after cycling and hydrogenation were characterized by X-ray diffraction analyses, SEM, and TEM. The prepared alloy was tested as an anode in a Ni/MH battery in a 6 M KOH electrolyte. Galvanostatic and potentiostatic discharge modes were employed, revealing activation after the third cycle and giving a discharge capacity of 257 mAh/g. Full article
(This article belongs to the Special Issue Featured Papers in Inorganic Materials 2025)
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15 pages, 4067 KB  
Article
The Use of Phase Change Materials for Thermal Management of Metal Hydride Reaction
by Ying Xu, Murray McCurdy and Mohammed Farid
Appl. Sci. 2025, 15(17), 9657; https://doi.org/10.3390/app15179657 - 2 Sep 2025
Viewed by 761
Abstract
To meet the massive increase in energy demand, extensive research has been conducted over the past few decades on developing clean and sustainable energy storage methods. Hydrogen is considered as one of the most promising future energy carriers due to its high energy [...] Read more.
To meet the massive increase in energy demand, extensive research has been conducted over the past few decades on developing clean and sustainable energy storage methods. Hydrogen is considered as one of the most promising future energy carriers due to its high energy density and renewability, but it requires storage. Storing hydrogen using metal hydride offers several advantages, including stability, safety compactness and reversibility of the hydrogen absorption/desorption process. Thermal management during hydrogen storage using metal hydride is critically important since the reaction between the metal and hydrogen is highly exothermic. We are aiming to develop thermal storage systems based on composite phase change materials (CPCMs) that absorb the heat generated during hydrogen absorption and release it during desorption, in an effort to improve energy storage efficiency. Lightweight, shape-stable CPCMs are prepared by loading the selected organic phase change materials into expanded graphite and hydrophobic monolithic silica aerogel. The chemical structure, microstructure, thermal properties and leakage of CPCMs are investigated. These samples were subjected to variable power electrical heating to simulate the heat generated during hydrogen reaction, forming lanthanum hydride, according to its published reaction kinetics. Full article
(This article belongs to the Section Energy Science and Technology)
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16 pages, 8220 KB  
Article
Research into the Kinetics of Hydrogen Desorption from the MNTZV-159 Metal Hydride Storage Tank in the Operating Conditions of a Low-Pressure Refuelling Station
by Tomáš Brestovič, Marián Lázár, Natália Jasminská, Gabriela Ižaríková, Ivan Mihálik, Peter Čurma and Romana Dobáková
Appl. Sci. 2025, 15(17), 9232; https://doi.org/10.3390/app15179232 - 22 Aug 2025
Viewed by 583
Abstract
A form of long-term hydrogen storage with high volume efficiency is hydrogen absorption into the host lattice of a metal or an alloy. Unlike high-pressure hydrogen storage, this form of storage is characterised by a low operating pressure. By employing metal hydride (MH) [...] Read more.
A form of long-term hydrogen storage with high volume efficiency is hydrogen absorption into the host lattice of a metal or an alloy. Unlike high-pressure hydrogen storage, this form of storage is characterised by a low operating pressure. By employing metal hydride (MH) materials in a low-pressure refuelling station, it is possible to significantly increase the safety of hydrogen storage and, at the same time, to facilitate the refuelling of external devices that use MH storage tanks without the necessity of using a compressor. In this article, a methodology for the identification of the mathematical correlations among the hydrogen pressure in the storage tank, the hydrogen concentration in the alloy and the volumetric flow rate of hydrogen is described. This methodology may be used to identify the kinetics of the process and to create simplified simulations of the hydrogen release from an absorption-based storage tank by applying a finite difference method. The mathematical correlations are based on measurements of hydrogen desorption, during which hydrogen was released from the storage tank at stabilised pressure levels. The resulting mathematical description facilitates the identification of the approximate hydrogen pressure, depending on its flow rate, for a particular MH storage tank, while respecting the complexity of its internal structure, heat transfer and the hydrogen’s passage through a porous powder MH material. The identified mathematical dependence applies to the certified MNTZV-159 storage tank at pressures ranging from 7 to 29.82 bar, with hydrogen concentrations ranging from 0.223 to 1.342%, an input temperature of 59.5 °C and a cooling water flow rate of 4.36 L·min−1. This methodology for the identification of a correlation between the flow rate, pressure and hydrogen concentration applies to this particular type of storage tank, and it depends not only on the alloy used and the quantity of this alloy but also on the internal structure of the heat exchanger. Full article
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19 pages, 2963 KB  
Article
Theoretical Design of Composite Stratified Nanohole Arrays for High-Figure-of-Merit Plasmonic Hydrogen Sensors
by Jiyu Feng, Yuting Liu, Xinyi Chen, Mingyu Cheng and Bin Ai
Chemosensors 2025, 13(8), 309; https://doi.org/10.3390/chemosensors13080309 - 15 Aug 2025
Viewed by 956
Abstract
Fast, spark-free detection of hydrogen leaks is indispensable for large-scale hydrogen deployment, yet electronic sensors remain power-intensive and prone to cross-talk. Optical schemes based on surface plasmons enable remote read-out, but single-metal devices offer either weak H2 affinity or poor plasmonic quality. Here [...] Read more.
Fast, spark-free detection of hydrogen leaks is indispensable for large-scale hydrogen deployment, yet electronic sensors remain power-intensive and prone to cross-talk. Optical schemes based on surface plasmons enable remote read-out, but single-metal devices offer either weak H2 affinity or poor plasmonic quality. Here we employ full-wave finite-difference time-domain (FDTD) simulations to map the hydrogen response of nanohole arrays (NAs) that can be mass-produced by colloidal lithography. Square lattices of 200 nm holes etched into 100 nm films of Pd, Mg, Ti, V, or Zr expose an intrinsic trade-off: Pd maintains sharp extraordinary optical transmission modes but shifts by only 28 nm upon hydriding, whereas Mg undergoes a large dielectric transition that extinguishes its resonance. Vertical pairing of a hydride-forming layer with a noble metal plasmonic cap overcomes this limitation. A Mg/Pd bilayer preserves all modes and red-shifts by 94 nm, while the predicted optimum Ag (60 nm)/Mg (40 nm) stack delivers a 163 nm shift with an 83 nm linewidth, yielding a figure of merit of 1.96—surpassing the best plasmonic hydrogen sensors reported to date. Continuous-film geometry suppresses mechanical degradation, and the design rules—noble-metal plasmon generator, buried hydride layer, and thickness tuning—are general. This study charts a scalable route to remote, sub-ppm, optical hydrogen sensors compatible with a carbon-neutral energy infrastructure. Full article
(This article belongs to the Special Issue Innovative Gas Sensors: Development and Application)
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