Search Results (1,254)

Electrical cabinet fire is a prevalent type of electrical fire. It can result in significant casualties and major damage to residential dwellings, chemical plants, or other facilities. This study proposes an investigation methodology for electrical cabinet fires. It includes evidence collection and reasoning inference, reverse deduction, and comprehensive analysis. Using a cabinet fire as a case study, macro and micro trace analyses are performed utilizing a stereomicroscope, a scanning electron microscope, and an energy-dispersive spectrometer. The typical characteristics of traces, encompassing melting marks, arc beads, and displacement, are summarized. The evidence suggests that poor electrical contact is the primary cause. A thermal–electrical–mechanical coupling model is developed to simulate poor contact on copper busbars. The results reveal that thermal stress caused by local overheating can lead to the deformation and displacement of the busbar. The calculation indicates that the temperature rise triggered by poor contact can reach 1040 °C. The maximum displacement of the busbar caused by thermal stress is 6.2 mm. Force analysis indicates that one busbar will descend under gravity and come into contact with another busbar of a different phase. The short circuit triggered by direct contact caused fire. To prevent such accidents, it is essential to verify that the specifications of bolts correspond to those of screw holes to avoid poor contact. Furthermore, insulating plates should be installed between distinct-phase busbars to prevent short circuits. Full article

To overcome the limitations imposed by the anisotropy and heterogeneity of natural loess, this study establishes a novel quantitative macro–micro correlation framework for investigating the deformation mechanisms of artificial structural loess (ASL). ASL samples were prepared by mixing remolded loess with cement (0–4%) and NaCl (0–16%), followed by static compaction (95% degree) and 28-day curing (20 ± 2 °C, >90% RH) to replicate the structural properties of natural loess under controlled conditions. An integrated experimental methodology was employed, incorporating consolidation/collapsibility tests, particle size analysis, X-ray diffraction (XRD), and mercury intrusion porosimetry (MIP). A three-dimensional nonlinear model was proposed. The findings show that intergranular cementation, particle size distribution, and pore architecture are the main factors influencing loess’s compressibility and collapsibility. A critical transition from medium to low compressibility was observed at cement content ≥1% and moisture content ≤16%. A strong correlation (Pearson |r| > 0.96) was identified between the mesopore volume ratio and the collapsibility coefficient. The innovation of this study lies in the establishment of a three-dimensional nonlinear model that quantitatively correlates key microstructural parameters (fractal dimension value (D), clay mineral ratio (C), and large and medium porosity (n)) with macroscopic deformation indicators (porosity ratio (e) and collapsibility coefficient (δ_s)). The measured data and the model’s output agree quite well, with a determination coefficient (R²) of 0.893 for porosity and 0.746 for collapsibility, verifying the reliability of the model. This study provides a novel quantitative tool for loess deformation prediction, offering significant value for engineering settlement assessment in controlled cementation and moisture conditions, though its application to natural loess requires further validation. Full article

The deformation mechanism during the hot compression of PM nickel-based superalloy FGH99 and its micro-structural evolution, especially the evolution of γ’ phases, are the key factors affecting the final molding quality of aero-engine hot forged turbine disks. In this study, a new constitutive model of viscoplasticity with micro-structures as physical internal parameters were developed to simulate the hot compression behavior of FGH99 by incorporating the strengthening effect of the γ’ phase. The mechanical behavior of high-temperature (>1000 K) compressive deformation of typical superalloys under a wide strain rate (0.001~1 s⁻¹) is investigated using the Gleeble thermal-force dynamic simulation tester. The micro-structure after the hot deformation was characterized using EBSD and TEM. Work hardening as well as dynamic softening were observed in the hot compression tests. Based on the mechanical responses and micro-structural features, the model considered the coupled effects of dislocation density, DRX, and γ’ phase during hot flow. The model is programmed into a user subroutine based on the Fortran language and called in the simulation of the DEFORM-3D V6.1 software, thus realizing the multiscale predictive simulation of FGH99 alloy by combining macroscopic deformation and micro-structural evolution. The established viscoplastic constitutive model shows a peak discrepancy of 10.05% between its predicted hot flow stresses and the experimental values. For the average grain size of FGH99, predictions exhibit an error below 7.20%. These results demonstrate the high accuracy of the viscoplastic constitutive model developed in this study. Full article

Generating non-standard fonts, such as running script (e.g., XingShu), poses significant challenges due to their high stroke continuity, structural flexibility, and stylistic diversity, which traditional component-based prior knowledge methods struggle to model effectively. While diffusion models excel at capturing continuous feature spaces and stroke variations through iterative denoising, they face critical limitations: (1) style leakage, where large stylistic differences lead to inconsistent outputs due to noise interference; (2) structural distortion, caused by the absence of explicit structural guidance, resulting in broken strokes or deformed glyphs; and (3) style confusion, where similar font styles are inadequately distinguished, producing ambiguous results. To address these issues, we propose a novel skeleton-guided diffusion model with three key innovations: (1) a skeleton-constrained style rendering module that enforces semantic alignment and balanced energy constraints to amplify critical skeletal features, mitigating style leakage and ensuring stylistic consistency; (2) a cross-scale skeleton preservation module that integrates multi-scale glyph skeleton information through cross-dimensional interactions, effectively modeling macro-level layouts and micro-level stroke details to prevent structural distortions; (3) a contrastive style refinement module that leverages skeleton decomposition and recombination strategies, coupled with contrastive learning on positive and negative samples, to establish robust style representations and disambiguate similar styles. Extensive experiments on diverse font datasets demonstrate that our approach significantly improves the generation quality, achieving superior style fidelity, structural integrity, and style differentiation compared to state-of-the-art diffusion-based font generation methods. Full article

Erosion wear is a major cause of surface degradation in metallic materials exposed to harsh marine environments. In this study, the erosion wear resistance of the 18Ni300 maraging steel repaired by underwater direct metal deposition (UDMD) is investigated. Results show that UDMD is successfully applied to repair the 18Ni300 samples in underwater environment. Full groove filling and sound metallurgical bonding without cracks are achieved, demonstrating its potential for underwater structural repair. Microstructural analyses reveal good forming quality with fine cellular structures and dense lath martensite in the deposited layer, attributed to rapid solidification under water cooling. Compared to in-air DMD, the UDMD sample exhibits higher surface microhardness due to increased dislocation density and microstructural refinement. Erosion wear behavior is evaluated at 30° and 90° impingement angles, showing that wear mechanisms shift from micro-cutting and plowing at 30° to indentation, crack propagation, and spallation at 90°. The UDMD samples demonstrate superior erosion wear resistance with lower mass loss, particularly at 30°, benefiting from surface work hardening and microstructural advantages. Progressive surface hardening occurs during erosion due to severe plastic deformation, reducing wear rates over time. The combination of refined microstructure, high dislocation density, and enhanced work hardening capability makes UDMD-repaired steel highly resistant to erosive degradation. These findings confirm that UDMD is a promising technique for repairing marine steel structures, offering enhanced durability and long-term performance in harsh offshore environments. Full article

In this paper, the austenite grains growth behavior in the austenitizing process of Nb–Ti micro-alloyed medium manganese steel was studied through in situ observation by high temperature laser confocal microscope. The results show that the average austenite grain sizes change from about 3 μm at 1050 °C to over 50 μm at 1250 °C. When the grain boundary is a small-angle grain boundary, one grain boundary will split into several dislocations. With the extension of heating time, the lattice orientation difference further decreases, and the remaining dislocations may merge into new grain boundaries. The most suitable heating temperature for the medium manganese steel in this paper is from 1100 °C to 1150 °C, taking into account influences such as grain size, grain boundary damage, and deformation resistance. Full article

This study investigates the development of axial force in micro anti-slide piles under soil movement during slope stabilization. Axial force arises from two primary mechanisms: axial soil displacement ($z_{\mathrm{s}}$) and pile kinematics. The former plays a dominant role, producing either tensile or compressive axial force depending on the direction of $z_{\mathrm{s}}$, while the kinematically induced component remains consistently tensile. A sliding angle of $\alpha =5°$ represents an approximate transition point where these two effects balance each other. Furthermore, the two mechanisms exhibit distinct mobilization behaviors: $z_{\mathrm{s}}$-induced axial force mobilizes earlier than both bending moment and shear force, whereas kinematically induced axial force mobilizes significantly later. The study reveals two distinct pile–soil interaction mechanisms depending on proximity to the slip surface: away from the slip surface, axial soil resistance is governed by rigid cross-section translation, whereas near the slip surface, rotation-dominated displacement accompanied by soil–pile separation introduces significant complexity in predicting both the magnitude and direction of axial friction. A hyperbolic formulation was adopted to model both the lateral soil resistance relative to lateral pile–soil displacement (p-y behavior) and the axial frictional resistance relative to axial pile–soil displacement (t-z behavior). Soil resistance equations were derived to explicitly incorporate the effects of cross-sectional rotation and pile–soil separation. A novel beam-spring finite element method (BSFEM) that incorporates both geometric and material nonlinearities of the pile behavior was developed, using a soil displacement-driven solution algorithm. Validation against both numerical simulations and field monitoring data from an engineering application demonstrates the model’s effectiveness in capturing the distribution and evolution of axial deformation and axial force in micropiles under varying soil movement conditions. Full article

A quasi-static FEM framework for wheel–rail contact is presented, aimed at large parametric analyses including independently rotating wheel (IRW) configurations. Unlike half-space formulations such as CONTACT, the FEM approach resolves global deformations and strongly non-Hertzian geometries while remaining computationally tractable through three key features: (i) a tailored mesh transition around the contact patch, (ii) solver settings optimized for frictional contact convergence, and (iii) an integrated post-processing pipeline for creep forces, micro-slip, and wear. The model is verified against CONTACT, an established surface-discretization reference based on the Boundary Element Method (BEM), demonstrating close agreement in contact pressure, shear stress, and stick–slip patterns across the Manchester Contact Benchmark cases. Accuracy is quantified using error metrics (MAE, RMSE), with discrepancies analyzed in high-yaw, near-flange conditions. Compared with prior FEM-based contact models, the main contributions are: (i) a rigid–flexible domain partition, which reduces 3D computational cost without compromising local contact accuracy; (ii) a frictionless preconditioning step followed by friction restoration, eliminating artificial shear-induced deformation at first contact and accelerating convergence; (iii) an automated selection of the elastic slip tolerance (slto) based on frictional-energy consistency, ensuring numerical robustness; and (iv) an IRW-oriented parametrization of toe angle, camber, and wheel spacing. The proposed framework provides a robust basis for large-scale studies and can be extended to transient or elastoplastic analyses relevant to dynamic loading, curved tracks, and wheel defects. Full article

Precious metals play an important role in various fields, from industry to jewelry and finance. In the industrial field, it is often necessary to know their mechanical properties. Micro-hardness measurement is a suitable test. In this type of test, the results are usually influenced by the Indentation Size Effect (ISE). The paper addresses the problem of micro-hardness measurement and the subsequent interpretation of the measured values using Meyer’s index n, the PSR method, and the Hays–Kendall approach in order to determine the true, test-load-independent micro-hardness values of gold, silver, palladium, and platinum. The tester Hanemann (manufactured by Carl Zeiss, Jena, Germany) was used to measure micro-hardness. The loads applied during the micro-hardness test were between 0.09807 N and 0.9807 N. Investment precious metals with a declared purity of at least 99.95% were used for the measurements. Palladium and silver have a Meyer index close to the validity of Kick’s law, with neutral ISE. Gold and platinum show a slightly “normal” ISE. This may be the influence of the previous deformation of the sample. Full article

Gallium-based room-temperature liquid metal is a promising multifunctional material for microfluidics and precision machining due to its high mobility and deformability. However, precise motion control of gallium-based liquid metal droplets, especially in abrasive particle-laden fluids, remains challenging. This study presents a hybrid control framework for regulating droplet motion in a one-dimensional PMMA channel filled with NaOH-based SiC abrasive suspensions. A dynamic model incorporating particle size and concentration effects on the damping coefficient was established. The system combines a setpoint controller, high-resolution voltage source, and vision feedback to guide droplets to target positions with high accuracy. Experimental validation and MATLAB simulations confirm that the proposed dynamic damping control strategy ensures stable, rapid, and precise positioning of droplets, minimizing motion fluctuations. This approach offers new insights into the manipulation of gallium-based liquid metal droplets for targeted material removal in micro-manufacturing, with potential applications in microelectronics and high-precision surface finishing. Full article

Amidst environmental concerns regarding the use of petroleum-based materials, wood and wood-based products are among the key players in the pursuit of green construction practices. However, environmental degradation of these materials remains a concern during structural design, particularly for outdoor applications. Borrowed from anatomy to preserve human body parts, this study applies and assesses a technique called ‘plastination’ as a new means for moisture management of Western Red Cedar (WRC). Specifically, the proposed technique includes acetone dehydration of WRC, followed by SS-151 silicone vacuum-assisted impregnation and silicone curing. To evaluate the method’s effectiveness, Micro X-ray Computed Tomography (μCT), Fourier Transform Infrared (FTIR) Spectroscopy, Thermogravimetric Analysis (TGA), and static water contact angle measurements were employed. Tensile testing was also performed to quantify the treatment’s effect on WRC’s mechanical properties under moisture conditioning. μCT confirmed an impregnation depth of 21.5%, while FTIR and TGA results showed reduced moisture retention (3.6 wt%) in plastinated WRC due to the absence of hydroxyl groups. Mechanical testing revealed enhanced deformability in treated samples without compromising tensile strength. Upon moisture conditioning, plastinated WRC retained its tensile properties and showed 59% lower moisture absorption and 15% lower weight as compared to conditioned virgin samples. Full article

Total hip arthroplasty (THA) is a widely performed and successful surgical treatment for degenerative joint disease. With increasing use in younger and more active patients, the demand for durable, biocompatible, and low-wear implant materials has grown. Oxidized zirconium (Oxinium, Zr2.5Nb) was introduced as a promising femoral head material, combining the strength of metal with the low-friction properties of ceramic. Despite encouraging early results, clinical reports have documented complications including head wear, especially after dislocation, and metallosis. We present the case of a 64-year-old male who underwent primary THA in 2009 and required revision in 2021 due to severe metallosis. Notably, no dislocation was observed that could explain the damage to the Oxinium head. Surface and subsurface analyses using X-ray photoelectron spectroscopy (XPS) and micro-indentation hardness testing revealed wear and deformation inconsistent with Oxinium’s anticipated durability. These findings highlight the importance of the femoral head–polyethylene liner interface in implant longevity. Although Oxinium–XLPE articulations remain promising, risks such as damage to the femoral head, liner dislocation, impingement, and metallosis must be carefully considered. Surgical technique, liner placement, and locking mechanisms play critical roles in preventing failure. Further biomechanical and clinical studies are needed to optimize implant design and improve long-term outcomes. Full article

Silica-reinforced chitosan/collagen hydrogels are useful for biomedical applications. In this study, thermosensitive chitosan/collagen hydrogels were prepared with different amounts of rice husk ash-derived silica (RHA-Si). Fourier-transform infrared (FTIR) spectroscopy was used to analyze the chemical structure. Results showed that adding RHA-Si did not change the main chemical groups but caused slight shifts, indicating physical interactions. Micro-Computed Tomography (Micro-CT) revealed that RHA-Si altered the shape and size of the pores in the hydrogel. The pore structure became more spherical at certain RHA-Si levels, but not consistently. Rheological tests showed that increasing RHA-Si made the hydrogel stiffer and reduced the gelation time. However, the hydrogel weakened under high strain due to broken physical bonds. Compression tests indicated that low RHA-Si (1% w/v) improved the hydrogel’s strength during small deformations. In contrast, the hydrogel was less resistant to compression at higher RHA-Si levels (2–3% w/v). In summary, adding RHA-Si can improve the structure and strength of chitosan/collagen hydrogels, but excessive RHA-Si may reduce flexibility. The RHA-Si content should be adjusted to match the intended application of the hydrogel. Full article

Micro-pillar compression is a popular experimental technique used for characterizing the mechanical behavior of nano- and micro-laminates. The compressive stress–strain response of the column-shaped thin-film composite can be measured, and the deformation and damage features can be revealed by post-test cross-section microscopy. The development of plastic instability in the form of localized strain concentration (shear bands), leading to eventual failure, is frequently observed. In the present study, a computational approach is used to illustrate the commonality of shear band formation from a continuum standpoint. Systematic finite element analyses are conducted, showing that the strain field tends to become localized once plastic yielding commences. Distinct shear offsets of the layered structure can be revealed from the numerical model, which is similar to those observed in experiments. The actual appearance of shear bands depends on the materials’ constitutive behavior and precise geometries. Post-yield strain hardening reduces the propensity of shear band formation, while strain softening enhances it. Imperfections such as the undulated layer geometry, as well as the frictional characteristics between the specimen and test apparatus, can also influence the shear band morphology and overall stress–strain response. Full article

As a key component of aero transmission systems, internal splines suffer from problems of low efficiency and poor precision in traditional lapping processes due to geometric deformation and high hardness after heat treatment. To address this, this study proposes an ultrasonic vibration lapping technology, which combines the synergistic mechanism of high-frequency vibration and free abrasive particles to achieve efficient and precise machining of small-sized hardened internal splines. By establishing an abrasive grain impact trajectory model and a rolling abrasive grain material removal model, the mechanisms of micro-cutting and impact removal of abrasive particles under ultrasonic vibration are revealed. Based on the local resonance theory, a longitudinal ultrasonic vibration system is designed, and its resonant frequency is optimized through finite element modal analysis. An ultrasonic lapping experimental platform is built, and heat-treated 9310 internal spline samples are used for experimental verification. The results show that, compared with traditional manual lapping, ultrasonic vibration lapping significantly improves the tooth profile and tooth lead deviations. After measurement, following ultrasonic vibration lapping, both the total tooth profile deviation and tooth lead deviation of the internal spline meet the Grade 6 accuracy requirements specified in GB/T 3478.1-2008 Cylindrical straight-tooth involute splines (Metric Module, Tooth Side Fit)—Part 1: General. This study confirms that ultrasonic vibration lapping can effectively correct the geometric accuracy of tooth surfaces and suppress thermal damage, and provides an innovative solution for the high-quality repair of aero transmission components. Full article