Search Results (5,654)

In this study, we propose a novel energetic structural material, HfZrTi(TaNbV)_x (x = 0.1, 0.3, 0.5, 0.7, 0.9, Ta:Nb: V = 1:1:1), to improve the ductility and toughness of the HfZrTi high-entropy alloy (HEAs). The transformation of the single-phase Hexagonal Close-Packed (HCP) HfZrTi-based alloy into a Body-Centered Cubic (BCC) phase HfZrTiTaNbV alloy can be achieved by tuning the concentration of Group VB β-stabilizing elements. The proposed alloy combines the insensitivity and excellent mechanical strength of conventional inert alloys with the ability to react with air under high-velocity impact for energy release. The mechanical properties and energy release characteristics of HZTX_x (H = Hf, Z = Zr, T = Ti, X = TaNbV) at various strain rates are systematically investigated, and comprehensive microstructural characterization is performed, establishing a clear structure–property relationship. Under high-rate loading, the rapid oxidation of reactive elements, such as Hf and Zr, with atmospheric oxygen releases substantial chemical energy, which can be further enhanced by an adiabatic temperature rise, inducing local thermal softening through adiabatic shear bands. This study elucidates the connection between the deformation response mechanism of HZTX_x under dynamic loading and the microstructure, providing crucial insights for advancing the application of high-entropy alloys in energetic systems. Full article

Sapphire crystals, owing to their outstanding mechanical and optical properties, which are widely used in advanced optics, microelectronic devices, and medical instruments. The manufacturing precision of sapphire optical components critically affects the performance of advanced optical systems. However, the extremely high hardness and low fracture toughness of sapphire make it a typical hard-to-machine material, prone to brittle surface fractures and subsurface damage during material removal. Improving the machinability of sapphire remains a pressing challenge in advanced manufacturing. In this study, surface modification and enhanced ductility of C-plane sapphire were achieved via ion implantation, and the machinability of the modified sapphire was further improved through laser-assisted diamond machining (LADM). Monte Carlo simulations were employed to investigate the interaction mechanisms between incident ions and the target material. Based on the simulation results, phosphorus ion implantation experiments were conducted, and transmission electron microscopy observation was used to characterize the microstructural evolution of the modified layer, while the optical properties of the samples before and after modification were analyzed. Finally, groove cutting experiments verified the enhancement in ductile machinability of the modified sapphire under LADM. At a laser power of 16 W, the ductile–brittle transition depth of the modified sapphire increased to 450.67 nm, representing a 51.57% improvement over conventional cutting. The findings of this study provide valuable insights for improving the ductile machining performance of hard and brittle materials. Full article

Standard heat treatments for metals of a particular composition are typically designed with the assumption of a conventional starting microstructure, such as that produced by casting or wrought processing. When applied to metals fabricated by Laser Powder Bed Fusion (LPBF) metal additive manufacturing (AM), these heat treatments can produce inconsistent performance due to the unique as-built microstructures. This study investigates how modifications to standard heat treatments for 17-4 PH steel influence the microstructure and mechanical properties of LPBF-fabricated material. Specimens were produced and subjected to varying solutionizing and homogenizing treatments followed by standard aging treatments. Microstructures were characterized using optical microscopy, Electron Backscatter Diffraction (EBSD), and X-ray diffraction (XRD), and mechanical properties were evaluated through uniaxial tensile testing. Based on these results, recommendations are provided for achieving improved wrought-like performance in LPBF 17-4 PH steel. Full article

This study investigates the enhancement of tribological performance in coarse-grained (CG) 42CrMo steel through the development of gradient-structured (GS) samples using double-sided symmetrical surface mechanical rolling treatment (D-SMRT). Dry reciprocating sliding wear tests are performed against a GCr15 steel counter ball to evaluate the influence of normal load on the wear resistance of CG and D-SMRT samples. Results demonstrate that D-SMRT significantly improves wear resistance under a 5 N load, attributed to the synergistic effects of surface strengthening and microstructure refinement. Characterization of worn surfaces via scanning electron microscopy (SEM) and energy-dispersive spectroscopy (EDS) confirms oxidative wear and abrasive wear as the dominant mechanisms at 5 N. With increasing load, wear transitions to abrasive and fatigue wear for the CG sample, while adhesive wear and plastic deformation dominate in the GS sample. This work concludes that D-SMRT technology effectively enhances the tribological properties of 42CrMo steel under normal loads below 10 N. Full article

This study investigates the fabrication of a Cu-Mn-Al alloy coating on 27SiMn steel using Cold Metal Transfer (CMT) technology with an innovative Ar-B(OCH₃)₃ mixed shielding gas, focusing on the effect of the gas flow rate (5–20 L/min). The addition of B(OCH₃)₃ was found to significantly enhance process stability by improving molten pool wettability, resulting in a wider cladding layer (6.565 mm) and smaller wetting angles compared to pure Ar. Macro-morphology analysis identified 10 L/min as the optimal flow rate for achieving a uniform and defect-free coating, while deviations led to oxidation (at low flow) or spatter and turbulence (at high flow). Microstructural characterization revealed that the flow rate critically governs phase evolution, with the primary κI phase transforming from dendritic/granular to petal-like/rod-like morphologies. At higher flow rates (≥15 L/min), increased stirring promoted Fe dilution from the substrate, leading to the formation of Fe-rich intermetallic compounds and distinct spherical Fe phases. Consequently, the cladding layer obtained at 10 L/min exhibited balanced and superior properties, achieving a maximum shear strength of 303.22 MPa and optimal corrosion resistance with a minimum corrosion rate of 0.02935 mm/y. All shear fractures occurred within the cladding layer, demonstrating superior interfacial bonding strength and ductile fracture characteristics. This work provides a systematic guideline for optimizing shielding gas parameters in the CMT cladding of high-performance Cu-Mn-Al alloy coatings. Full article

Multifractality in time series analysis characterizes the presence of multiple scaling exponents, indicating heterogeneous temporal structures and complex dynamical behaviors beyond simple monofractal models. In the context of digital currency markets, multifractal properties arise due to the interplay of long-range temporal correlations and heavy-tailed distributions of returns, reflecting intricate market microstructure and trader interactions. Incorporating multifractal analysis into the modeling of cryptocurrency price dynamics enhances the understanding of market inefficiencies. It may also improve volatility forecasting and facilitate the detection of critical transitions or regime shifts. Based on the multifractal cross-correlation analysis (MFCCA) whose spacial case is the multifractal detrended fluctuation analysis (MFDFA), as the most commonly used practical tools for quantifying multifractality, we applied a recently proposed method of disentangling sources of multifractality in time series to the most representative instruments from the digital market. They include Bitcoin (BTC), Ethereum (ETH), decentralized exchanges (DEX) and non-fungible tokens (NFT). The results indicate the significant role of heavy tails in generating a broad multifractal spectrum. However, they also clearly demonstrate that the primary source of multifractality encompasses the temporal correlations in the series, and without them, multifractality fades out. It appears characteristic that these temporal correlations, to a large extent, do not depend on the thickness of the tails of the fluctuation distribution. These observations, made here in the context of the digital currency market, provide a further strong argument for the validity of the proposed methodology of disentangling sources of multifractality in time series. Full article

The deformation mechanism during the hot compression of PM nickel-based superalloy FGH99 and its micro-structural evolution, especially the evolution of γ’ phases, are the key factors affecting the final molding quality of aero-engine hot forged turbine disks. In this study, a new constitutive model of viscoplasticity with micro-structures as physical internal parameters were developed to simulate the hot compression behavior of FGH99 by incorporating the strengthening effect of the γ’ phase. The mechanical behavior of high-temperature (>1000 K) compressive deformation of typical superalloys under a wide strain rate (0.001~1 s⁻¹) is investigated using the Gleeble thermal-force dynamic simulation tester. The micro-structure after the hot deformation was characterized using EBSD and TEM. Work hardening as well as dynamic softening were observed in the hot compression tests. Based on the mechanical responses and micro-structural features, the model considered the coupled effects of dislocation density, DRX, and γ’ phase during hot flow. The model is programmed into a user subroutine based on the Fortran language and called in the simulation of the DEFORM-3D V6.1 software, thus realizing the multiscale predictive simulation of FGH99 alloy by combining macroscopic deformation and micro-structural evolution. The established viscoplastic constitutive model shows a peak discrepancy of 10.05% between its predicted hot flow stresses and the experimental values. For the average grain size of FGH99, predictions exhibit an error below 7.20%. These results demonstrate the high accuracy of the viscoplastic constitutive model developed in this study. Full article

Urbanization generates large quantities of arsenic-contaminated excavated soils that pose environmental risks due to arsenic volatilization during high-temperature sintering processes. While these soils have potential for recycling into construction materials, their reuse is hindered by arsenic release. This study demonstrated calcium hydroxide (Ca(OH)₂) as a highly effective additive for suppressing arsenic volatilization during soil sintering, while simultaneously improving material properties. Through comprehensive characterization using inductively coupled plasma-mass spectrometry (ICP-MS), scanning electron microscopy (SEM) and X-ray microtomography (μCT), energy dispersive spectroscopy (EDS), X-ray diffraction (XRD), Fourier Transform Infrared Spectroscopy (FTIR) and X-ray photoelectron spectroscopy (XPS), results demonstrated that Ca(OH)₂ addition (0.5–2 wt.%) reduces arsenic volatilization by 57% through formation of thermally stable calcium arsenate (Ca₃(AsO₄)₂). Ca(OH)₂ acted via two mechanisms: (a) chemical immobilization through Ca-As-O compound formation, (b) physical encapsulation in a calcium-aluminosilicate matrix during liquid-phase sintering, and (c) pH buffering that maintains arsenic in less volatile forms. Optimal performance was achieved at 0.5% Ca(OH)₂, yielding 9.14 MPa compressive strength (29% increase) with minimal arsenic leaching (<110 ppb). Microstructural analysis showed Ca(OH)₂ promoted densification while higher doses increased porosity. This work provides a practical solution for safe reuse of arsenic-contaminated soils, addressing both environmental concerns and material performance requirements for construction applications. Full article

This study examines the influence of layer thickness (0.9, 1.6, 2.4, and 4 mm) on the distribution of residual stress, microstructural evolution, and tensile properties of Cu18150/Al1060/Cu18150 multilayered composites fabricated via a combined cast-rolling and hot-rolling technique. The grain refinement, dislocation density, and residual stress gradients across the interfaces were characterized and analyzed using integrated electron backscatter diffraction and kernel average misorientation mapping. The results demonstrated that specimens with a lower layer thickness (0.9–1.6 mm) possess a significantly improved tensile strength of 351 MPa, which is mainly due to the significant grain refinement and the presence of compressive residual stresses at the region of the Al/Cu interfaces. However, tensile strength decreased to 261 MPa in specimens with thicker layers (4 mm), accompanied by improved ductility, e.g., elongation of 30%. This is associated with a reduction in the degrees of interfacial constraint and the formation of more homogeneous deformation structures that accommodate a larger strain. The intermediate layer thickness of 2.4 mm offers an optimal compromise, achieving a tensile strength of 317 MPa while maintaining balanced mechanical performance. These results emphasize the importance of layer thickness in controlling such stress profiles and optimizing the mechanical behavior of hybrid metal composites, providing useful guidance on the design and fabrication of superior structural-form materials. Full article

Using solid waste from the non-ferrous metal industry as non-traditional supplementary cementitious material has attracted increasing attention. In this study, iron-rich slag (IRS) was incorporated into calcium sulfoaluminate cement (CSC) to improve its properties, and its strength development and hydration mechanism were systematically evaluated. Three types of IRS with distinct particle size characteristics were fabricated through mechanical grinding, and their effects on the strength development and hydration heat evolution of CSC-based materials were investigated. Furthermore, several solid-phase analysis methods were employed to characterize the hydration mechanisms and microstructural characteristics of IRS-containing CSC-based materials. The results show that mechanical grinding enhances the reactivity of IRS in CSC-based systems, which in turn facilitates the generation of hydrates like ettringite (AFt), AH₃, and C–S–H gel, thereby improving their strength. The incorporation of IRS effectively decreases the total hydration heat released by CSC-based materials within 24 h. Furthermore, evidence from EDS analysis suggests the possible isomorphic substitution of Al³⁺ by Fe³⁺ in AFt, which, along with the slower reaction kinetics of Fe-AFt, may contribute to the improved late-age strength development of CSC-based materials. This study proposes a sustainable strategy for producing high-performance CSC-based materials and offers a potential approach for the high-value use of non-ferrous metal industry solid waste in construction materials, thereby demonstrating both scientific value and practical engineering significance. Full article

Magnesium alloys, characterized by high specific strength and low density, have high potential for applications in transportation and aerospace. Nevertheless, ensuring the reliable joining of thin-walled components remains a major technical challenge. This study examines how rotational speed affects the microstructure and mechanical properties of friction stir welded AZ61 magnesium alloy hollow profiles (3 mm thick), with particular focus on the underlying mechanisms. The results show that higher rotational speed during friction stir welding promotes dynamic recrystallization and weakens the basal texture. It also affects microstructural homogeneity, where an optimal rotational speed produces a relatively uniform hybrid microstructure consisting of refined recrystallized and un-recrystallized regions. This balance enhances both texture strengthening and microstructural optimization. The weld joint fabricated at a rotational speed of 1500 rpm showed the best overall mechanical properties, with ultimate tensile strength, yield strength, and elongation reaching peak values of 286.7 MPa, 154.7 MPa, and 9.7%, respectively. At this speed, the average grain size in the weld nugget zone was 4.92 μm, and the volume fraction of second-phase particles was 0.67%. This study establishes a critical process foundation for the reliable joining of thin-walled magnesium alloy structures. The optimized parameters serve as valuable guidelines for engineering applications in lightweight transportation equipment and aerospace manufacturing. Full article

Structural applications that use High-Strength Low-Alloy (HSLA) steels require detailed microstructural analysis to manufacture welded components that combine strength and weldability. The balance of these properties depends on both the chemical composition and the welding parameters. Moreover, in multi-pass welds, thermal cycling results in a complex Heat-Affected Zone (HAZ), characterized by sub-regions with a multitude of microstructural constituents, including brittle phases. This study investigates the influence of Vanadium addition on the microstructure and performance of the HAZ. Multi-pass welded joints were manufactured on 15 mm thick S355 steels with different Vanadium contents using a robotic GMAW process. A steel variant containing both Vanadium and Niobium was also considered, and the results were compared to those of standard S355 steel. Moving through the different sub-regions of the welded joints, the results show a heterogeneous microstructure characterized by ferrite, bainite and martensite/austenite (M/A) islands. The presence of Vanadium reduces carbon solubility during the phase transformations involved in the welding process. This results in the formation of very fine (average size 11 ± 4 nm) and dispersed precipitates, as well as a lower percentage of the brittle M/A phase, in the variant with a high Vanadium content (0.1 wt.%), compared to the standard S355 steel. Despite the presence of the brittle phase, the micro-alloyed variants exhibit strengthening without loss of ductility. The combined presence of both hard and soft phases in the HAZ provides stress-damping behavior, which, together with the very fine precipitates, promises improved resistance to crack propagation under different loading conditions. Full article

This study was focused on addressing the performance degradation in core microstructures of ultra-heavy steel plates (thickness ≥ 50 mm) caused by non-uniform cooling during thermo-mechanical controlled processing. Using microalloyed DH36 steel as the research subject, we systematically investigated the effects of cooling rate on the nucleation and growth of acicular ferrite and its consequent microstructure-property relationships through an integrated approach combining in situ observation via high-temperature laser scanning confocal microscopy with multiscale characterization techniques. Results demonstrate that the cooling rate significantly affects acicular ferrite formation, with the range of 3–7 °C/s being most conducive to acicular ferrite formation. At 5 °C/s, the acicular ferrite volume fraction reached a maximum of 74% with an optimal aspect ratio (5.97). Characterization confirmed that TiOx-Al₂O₃·SiO₂-MnO-MnS complex inclusions act as effective nucleation sites for acicular ferrite, where the MnS outer layer plays a key role in reducing interfacial energy and promoting acicular ferrite radial growth. Furthermore, the interlocking acicular ferrite structure was shown to enhance microhardness by 14% (HV0.1 = 212.5) compared to conventional ferrite through grain refinement strengthening and dislocation strengthening (with a dislocation density of 2 × 10⁸ dislocations/mm²). These results provide crucial theoretical insights and a practical processing window for strengthening-toughening control of heavy plate core microstructures, offering a viable pathway for improving the comprehensive performance of ultra-heavy plates. Full article

High-strength low-alloy (HSLA) steel is widely used in automotive industry for reduction of consumption and emissions. The microstructure and mechanical properties of two automotive HSLA steels with different strength grades were systematically investigated in present study. Microstructural characterization was conducted using optical microscopy (OM), scanning electron microscopy (SEM), and electron backscatter diffraction (EBSD), while mechanical properties were evaluated with Vickers hardness tester and tensile tests. Both steels exhibited a ferrite matrix with spheroidized carbides/pearlites. However, Sample A displayed equiaxed ferrite grains with localized pearlite colonies, while Sample B featured pronounced elongated ferrite grains with a band structure. Tensile testing revealed that Sample B had higher ultimate tensile stress and yield stress compared to Sample A. Texture analysis indicated that both steels were dominated by α-fiber and γ-fiber textures, with minor θ-fiber texture, resulting in minimal mechanical anisotropy between the rolling direction (RD) and transverse direction (TD). The quantitative assessment of strengthening mechanisms, based on microstructural parameters and experimental data, revealed that grain boundary strengthening dominates, with dislocation strengthening also contributing significantly. This work provides the first comprehensive quantification of individual strengthening contributions in automotive HSLA steels, offering critical guidance for developing further higher-strength automotive steels. Full article

In concentrated solar power (CSP) systems, structural materials face severe corrosion challenges induced by molten chlorides, with the corrosion severity being highly dependent on the salt composition. This study systematically compares the corrosion behavior of two representative superalloys, Inconel 625 and SS321, in binary NaCl–KCl and ternary MgCl₂–NaCl–KCl molten salts at 700 °C. The corrosion products and microstructural features were characterized using X-ray diffraction (XRD), scanning electron microscopy (SEM) equipped with energy-dispersive spectroscopy (EDS), and electron backscatter diffraction (EBSD), in combination with static exposure tests to elucidate the underlying mechanisms. The results show that in NaCl–KCl molten salts, both alloys primarily form Cr₂O₃ as the protective product. However, the corrosion scale of SS321 is porous, whereas Inconel 625 develops a dense NiCr₂O₄ inner layer, exhibiting superior corrosion resistance. In the MgCl₂–NaCl–KCl molten salt system, Cr₂O₃ is replaced by a dense MgO layer forms on Inconel 625, coupled with Mo surface enrichment, which significantly inhibits Cr depletion and leads to a notably reduced corrosion rate relative to the binary salt. In contrast, the transformation of Cr₂O₃ on SS321 into porous MgCr₂O₄ exacerbates intergranular corrosion, resulting in a substantial degradation of corrosion resistance. This study elucidates the distinct corrosion pathways and mechanisms of different alloys in binary and ternary chloride salts, providing important guidance for the selection of molten salt compositions and corrosion-resistant structural materials in CSP applications. Full article