Search Results (245)

The high material cost has restricted the development of concentrated solar power (CSP) systems. In this study, a low-cost alternative material was developed by adding aluminum to 304 stainless steel to form a protective oxide film, thereby enhancing its corrosion resistance to molten salt. Three material variants were tested: untreated hot-rolled plates after solution treatment and cold-rolled high-aluminum 304 stainless steel (High-Al304SS) after solution treatment and annealing treatment. After all samples were immersed in a NaNO₃-KNO₃ mixed salt at 600 °C for 480 h, corrosion products including NaFeO₂, CrO₂, Mn₂O₄, and NiCr₂O₄ were formed. The phase composition was determined by XRD, and the surface and cross-section of the corrosion layer were analyzed by SEM and EDS surface and point analysis. The corrosion rate of the samples was calculated by the weight loss method. Notably, an Al₂O₃-Cr₂O₃ composite oxide film was formed on the sample surface, effectively inhibiting corrosion. The high defect density and grain boundary energy introduced by the cold-rolling process, as well as the precipitation of the second phase during annealing, accelerated the corrosion process of the samples. However, the hot-rolled samples after solution treatment exhibited excellent corrosion resistance (64.43 μm/year) and, through further process optimization, are expected to become an ideal low-cost alternative material for 347H stainless steel (23 μm/year) in CSP systems. Full article

To address the problem of flow-induced resonance in the valve core assembly of a pilot-operated molten salt regulating valve in a concentrated solar thermal power generation molten salt energy storage system under high pressure differential and high flow rate conditions, the flow-induced vibration characteristics of the pilot-operated molten salt regulating valve were analyzed using computational fluid dynamics (CFD) and fluid–structure interaction modal analysis. The vibration characteristics of the valve core assembly under the excitation force of the molten salt medium were analyzed using the harmonic response method, and the influence of different parameters on the valve core assembly’s vibration characteristics was studied. The results show that under typical operating openings, the first six modal frequencies of the valve core motion assembly are not close to the fluid excitation frequency, indicating that flow-induced resonance does not occur. The maximum vibration stress and displacement of the valve core assembly decrease with increasing damping ratio. With increasing pressure differential, the maximum stress and maximum amplitude of the valve core assembly increase. By changing the valve stem constraint conditions, the vibration stress of the valve core assembly can be reduced. This study provides a reference for the design of flow-induced vibration suppression for pilot-operated molten salt regulating valves and provides guidance for the safe operation of concentrated solar thermal power generation molten salt regulating valves under high pressure differential and high flow rate conditions. Full article

Municipal solid waste incineration fly ash (MSWI FA) is recognized as a hazardous solid waste due to its enrichment in toxic heavy metals and high leaching potential. This review systematically summarizes the current understanding of heavy metal occurrence in MSWI FA and associated environmental risks. Solidification and stabilization methods, such as cement-based curing and chemical immobilization, are widely applied due to their cost-effectiveness and operability, though their long-term stability and recovery potential remain limited. Thermal treatment technologies, including sintering, vitrification, thermal separation, and molten salt processes, have shown excellent performance in reducing volume and enhancing the immobilization or recovery of heavy metals. However, these methods are often limited by high energy demands and operational complexity. Recently, emerging technologies such as electrodialysis, bioleaching, and electrokinetic remediation have demonstrated promising capabilities for selective metal recovery under relatively mild conditions. Nevertheless, these novel approaches remain at an early stage of development and have thus far been validated only at the laboratory or pilot scale. Overall, integrating multiple treatment technologies while advancing resource-oriented and low-carbon approaches will be essential for the sustainable management of MSWI FA. Full article

Different composites of manganese oxides (Mn_xO_y) containing sodium (Na) and silver (Ag) were synthesized by the molten salt method with various MnSO₄·H₂O/NaNO₃ (M/N) molar ratios (between 0.3 and 1), and different AgNO₃ and NaOH amounts, obtaining two groups of materials: without the addition of AgNO₃ (labeled as M/N) and with AgNO₃ (labeled as M/N-A). As for the M/N group, the system with the lowest M/N ratio yielded the highest specific capacitance (160.5 F ${\mathrm{g}}^{-1}$), attributed to the formation of Mn₃O₄ and sodium birnessite. In the M/N-A group, the 1 M/N-0.5A system, produced with M/N ratio of 1 and addition of 0.5 g of AgNO₃, exhibited the highest specific capacitance (229.1 F ${\mathrm{g}}^{-1}$), associated with the presence of Mn₂O₃, silver hollandite, and metallic Ag. This enhancement is attributed to the synergistic effects of Na⁺ and Ag⁺ ions, which improve charge transfer kinetics and electrochemical performance. It was demonstrated that decreasing the MnSO₄·H₂O/NaNO₃ ratio in the M/N group and increasing AgNO₃ content in the M/N-A group enhances the electrochemically active surface area. Galvanostatic charge–discharge (GCD) and electrochemical impedance spectroscopy (EIS) techniques confirmed that the 1 M/N-0.5A system exhibited the best performance, characterized by high energy retention, stable cycling behavior, and low capacitance dispersion, indicating its strong potential as an active material for pseudocapacitor applications. Full article

Transitioning to sustainable energy systems demands the creation of innovative methods that deliver dependable and effective renewable energy technologies. CSP systems that integrate parabolic trough designs with thermal energy storage (TES) systems provide essential solutions to overcome energy intermittency challenges. Molten salts serve dual functions as heat transfer fluids (HTFs) and thermal energy storage (TES) media, making them critical to CSP system performance improvements. The study introduces a hybrid MCDM framework that combines the CRITIC method for objective weighting with the SWARA approach for expert-adjusted weighting and utilizes an enhanced Lexicographic Goal Programming to evaluate molten salt options for off-grid parabolic trough systems. The evaluation process considered melting point alongside thermal stability while also assessing cost-effectiveness, recyclability, and safety requirements. The use of Pareto front analysis helped identify non-dominated salts, which then underwent a tiered optimization process emphasizing safety, performance, and sustainability features. Results confirm that the ternary nitrate composition Ca(NO₃)₂:NaNO₃:KNO₃ offers the best overall performance across all tested policy scenarios, driven by its superior thermophysical properties. Solar Salt (NaNO₃-KNO₃) consistently ranks as a robust second choice, excelling in economic and sustainability metrics. The proposed approach provides a flexible, policy-sensitive framework for material selection tailored to enhance the efficiency and sustainability of off-grid CSP systems and support the renewable energy objectives. Full article

This review article examines the corrosion phenomena and mitigation strategies associated with molten salts used in thermal energy storage (TES) and heat transfer applications. Corrosion presents a critical challenge in concentrated solar power (CSP) plants and other high-temperature systems, affecting the durability and cost-efficiency of materials in storage tanks, heat exchangers, and piping. This study offers a comprehensive comparison of corrosion test methods and results, analyzing factors such as operating conditions, salt compositions, and material properties. Emphasis is also placed on strategies such as molten salt purification, the addition of corrosion inhibitors, and the application of protective coatings. This review aims to advance research and development in the TES sector by highlighting knowledge gaps and proposing directions for future experimentation. Full article

Beyond the extensively studied two-dimensional transition metal dichalcogenides, a wide range of non-stoichiometric transition metal sulfides, such as molybdenum sulfides and tungsten sulfides (Mo₂S₃, W₂S₃, Mo₆S₈, Mo₆S₆, NiMo₃S₄), have attracted significant attention for their promising applications in sensing, catalysis, and energy storage. It is necessary to review the current advanced progress of non-stoichiometric transition metal sulfides for various applications. Here, we systematically summarize the synthesis strategies of the non-stoichiometric transition metal sulfides, encompassing methods such as the molten salt synthesis method, high-metal-content growth strategy, and others. Particular emphasis is placed on how variations in the metal-to-sulfur ratio give rise to distinct crystal structures and electronic properties, and how these features influence their conductivity, stability, and performance. This review will deepen the understanding of the state of the art of non-stoichiometric transition metal sulfides, including the synthesis, characterization, modification, and various applications. Full article

Presently, extensive research has been conducted on the electrochemical behavior of titanium ions in molten salt, especially in relation to titanium fluoride coordination. However, there is limited research on the coordination between titanium and oxygen. Consequently, this research delved into the influence of oxygen ions on the electrochemical behavior and coordination properties of titanium ions through the utilization of both electrochemical and spectroscopy techniques. The study involved the use of cyclic voltammetry (CV), square wave voltammetry (SWV), and the open-circuit potential (OCP) method to explore the electrochemical properties of titanium ions at different titanium-oxygen ratios. Furthermore, X-ray photoelectron spectroscopy (XPS) and Raman spectroscopy were applied to assess the presence of titanium ions in molten salt and the coordination structure of titanium ions and anions in molten salts, respectively. The results demonstrate that with an increase in oxygen ion content, chloride ions are gradually replaced by oxygen ions, forming TiO_xCl_y^m− complexes. Full article

Titanium dioxide nanoparticles (TiO₂-NPs) were synthesized using the molten salt method and systematically characterized. TiO₂-NPs were evaluated for their capacity to promote the growth of Capsicum annuum cultivars together with the plant growth-promoting microorganisms (PGPMs) Bacillus thuringiensis (Bt) and Trichoderma harzianum (Th). The variables analyzed included physiological parameters and antioxidant responses. The capacity of TiO₂-NPs to scavenge free radicals was also investigated, along with their biocompatibility, using Artemia salina as an in vivo model. The results demonstrated that TiO₂-NPs exhibited a nanocuboid-type morphology, negative surface charge, and small surface area. It was noted that TiO₂-NPs enhanced the CFU and spore production of Bt (1.56–2.92 × 10⁸ CFU/mL) and Th (2.50–3.90 × 10⁸ spores/mL), respectively. It was observed that TiO₂-NPs could scavenge DPPH, ABTS, and H₂O₂ radicals (IC₅₀ 48.66–109.94 μg/mL), while not compromising the viability of A. salina at 50–300 μg/mL. TiO₂-NPs were determined to enhance the root length and fresh and dry weights of chili peppers. Similarly, TiO₂-NPs in synergy with Bt and Th increased the activity of β-1,3-Glucanase (2.45 nkat/g FW) and peroxidase (69.90 UA/g FW) enzyme activity, and increased the TPC (29.50 GA/g FW). The synergy of TiO₂-NPs with the PGPMs consortium also upregulated the total chlorophyll content: 210.8 ± 11.4 mg/mg FW. The evidence from this study unveils the beneficial application of TiO₂-NPs with Bt and Th as an efficient approach to promote the physiology and antioxidant responses of chili peppers. Full article

The incorporation of MAX phase interface layers into silicon carbide (SiC) composites has been shown to significantly enhance mechanical properties, particularly under irradiation conditions. However, conventional Ti-based MAX phases suffer from thermal instability and tend to decompose at high temperatures. In this work, an Sc₂SnC coating was successfully synthesized onto the surface of SiC fibers (SiC_f) via an in situ reaction between metals and pyrolytic carbon (PyC) in a molten salt environment. The PyC layer, pre-deposited by chemical vapor deposition (CVD), served as both a carbon source and a structural template. Characterization by SEM, XRD, and Raman spectroscopy confirmed the formation of Sc₂SnC coatings with a distinctive hexagonal flake-like morphology, accompanied by an internal ScC_x intermediate layer. By turning the Sc-to-Sn ratio in the molten salt, coatings with varied morphologies were achieved. ScC_x was identified as a critical intermediate phase in the synthesis process. The formation of numerous defects during the reaction enhanced element diffusion, resulting in preferential growth orientations and diverse grain structures in the Sc₂SnC coating. Full article

In recent years, dielectric films with a high energy-storage capacity have attracted significant attention due to their wide applications in the fields of renewable energy, electronic devices, and power systems. Their fundamental principle relies on the polarization and depolarization processes of dielectric materials under external electric fields to store and release electrical energy, featuring a high power density and high charge–discharge efficiency. In this study, sodium bismuth titanate (NBT) micro-flakes synthesized via a molten salt method were treated with hydrogen peroxide and subsequently blended with a polyvinylidene fluoride (PVDF) matrix. An oriented tape-casting process was utilized to fabricate a dielectric thin film with enhanced energy storage capacity under a weakened electric field. Experimental results demonstrated that the introduction of modified NBT micro-flakes facilitated the interfacial interactions between the ceramic fillers and polymer matrix. Additionally, chemical interactions between surface hydroxyl groups and fluorine atoms within PVDF promoted the phase transition from the α to the β phase. Consequently, the energy storage density of PVDF-NBT composite increased from 2.8 J cm⁻³ to 6.1 J cm⁻³, representing a 110% enhancement. This design strategy provides novel insights for material innovation and interfacial engineering, showcasing promising potential for next-generation power systems. Full article

In the “dual carbon” objective, the preparation of non-precious metal catalysts with low cost and high activity is essential for the study of hydrogen evolution reactions (HERs). This study employed biomass pomelo peel powder as the carbon source and ammonium metatungstate (AMT) as the tungsten source and, through a facile one-step method in molten salt, fabricated a biomass carbon-based nanocatalyst featuring carbon flakes adorned with tungsten carbide (WC) nanoparticles. Dicyandiamide and cysteine were introduced as nitrogen and sulfur sources, respectively, to explore the impacts of N-S elemental doping on the structure, composition, and HER performance of the WC/C catalyst. The experimental results showed that N-S doping changed the electronic structure of WC and increased the electrochemically active surface area, resulting in a significant increase in the HER activity of WC/C@N-S catalysts. The WC/C@N-S catalyst was evaluated with hydrogen evolution performance in a 0.5 mol/L H₂SO₄ solution. When the cathodic current density reached 10 mA/cm², the overpotential was 158 mV, and the Tafel slope was 68 mV/dec, underscoring its excellent HER performance. The outcomes offer novel insights into the high-value utilization of agricultural biomass resources, and pave the way for the development of cost-effective, innovative hydrogen evolution catalysts. Full article

To address the disposal challenges of waste SCR catalysts and the urgent need for sustainable solutions in heavy metal pollution control, this study proposes a green resource utilization strategy based on the sub-molten salt method to convert waste SCR catalysts into highly efficient lead ion adsorbents. Titanate-based adsorbent materials with a loose porous structure were successfully prepared by optimizing the process parameters (reaction temperature of 160 °C, NaOH concentration of 70%, and reaction time of 2 h). The experiments showed that the adsorption efficiency was as high as 99.65% and the maximum adsorption capacity was 76.08 mg/g under ambient conditions (adsorbent dosage of 1.2 g/L, initial Pb(II) concentration of 100 mg/L, contact time of 60 min, and pH = 4). Kinetic analysis showed that the quasi-second-order kinetic model (R² = 0.9985) could better describe the adsorption process, indicating chemisorption as the dominant mechanism. Characterization analysis confirmed that subsequent to the adsorption process, Pb₃(CO₃)₂(OH)₂ formed on the surface of the adsorbent material is the adsorption product of Pb(II) and C-O through ion exchange and surface complexation. This study transforms waste SCR catalysts into sustainable titanate adsorbents through a low-energy green process, providing an eco-efficient solution for heavy metal wastewater treatment while aligning with circular economy principles and sustainable industrial practices. Full article

With the continuous progress of global renewable energy, the reliability of the performance of heat storage materials is becoming increasingly important. In this study, graphene oxide (GO) was used as an additive to investigate its influence on the heat storage performance of quaternary nitrate molten salt. Quaternary nitrate molten salts doped in different proportions of 0.5, 1.0, 1.5, and 2.0 wt.% were prepared by the high-temperature hot melting method, and their properties were characterized in detail. The results show that the optimal concentration value of graphene oxide nanosheets is 1.0 wt.%, at which point the thermal parameters such as the specific heat capacity and thermal conductivity of the molten salt are optimal. Meanwhile, differential scanning calorimetry and thermogravimetric analysis tests verified the enhanced effect of the thermal performance. Furthermore, transmission electron microscopy and scanning electron microscopy analyses indicated that the insertion and encapsulation of nanosheets in the channel structure between nitrate crystals were effective. The modification methods used in this paper can enhance the thermophysical properties of nitrates. Meanwhile, the methods proposed in this paper can provide new ideas for the practice of heat-requiring systems. Full article

With the large-scale application of lithium-ion batteries in the field of new energy, many retired lithium batteries not only cause environmental pollution problems but also lead to serious waste of resources. Repairing failed lithium batteries and regenerating new materials has become a crucial path to break through this dilemma. Based on the research on the failure mechanism of ternary cathode materials, this paper systematically combs through the multiple factors leading to their failure, extensively summarizes the influence of heat treatment process parameters on the performance of recycled materials, and explores the synergistic effect between heat treatment technology and other processes. Studies have shown that the failure of ternary cathode materials is mainly attributed to factors such as cation mixing disorder, the generation of microcracks, phase structure transformation, and the accumulation of by-products. Among them, cation mixing disorder damages the crystal structure of the material, microcracks accelerate the pulverization of the active substance, phase structure transformation leads to lattice distortion, and the generation of by-products will hinder ion transport. The revelation of these failure mechanisms lays a theoretical foundation for the efficient recycling of waste materials. In terms of recycling technology, this paper focuses on the application of heat treatment technology. On the one hand, through synergy with element doping and surface coating technologies, heat treatment can effectively improve the crystal structure and surface properties of the material. On the other hand, when combined with processes such as the molten salt method, coprecipitation method, and hydrothermal method, heat treatment can further optimize the microstructure and electrochemical properties of the material. Specifically, heat treatment plays multiple key roles in the recycling process of ternary cathode materials: repairing crystal structure defects, enhancing the electrochemical performance of the material, removing impurities, and promoting the uniform distribution of elements. It is a core link to achieving the efficient reuse of waste ternary cathode materials. Full article