Search Results (480)

Polyimide (PI) is widely used in aerospace, electronic packaging, and other fields due to its excellent dielectric and thermophysical properties. However, the performance of traditional PI materials under extreme conditions has become increasingly inadequate to meet the growing demands. To address this, this study designed a PI/Nano-Si₃N₄ advanced composite material and, based on molecular dynamics simulations, thoroughly explored the influence of silane coupling agents with different grafting densities on the interfacial microstructure and their correlation with the overall material’s physical properties. The results show that when the grafting density is 10%, the interfacial bonding of the PI/Nano-Si₃N₄ composite is optimized: non-bonded interaction energy increases by 18.4%, the number of hydrogen bonds increases by 32.5%, and the free volume fraction decreases to 18.13%. These changes significantly enhance the overall performance of the material, manifested by an increase of about 30 K in the glass transition temperature and a 49.5% improvement in thermal conductivity compared to pure PI. Furthermore, the system maintains high Young’s modulus and shear modulus in the temperature range of 300–700 K. The study reveals that silane coupling agents can effectively enhance the composite material’s overall performance by optimizing the interfacial structure and controlling the free volume, providing an efficient computational method for the design and performance prediction of advanced high-performance PI composites. Full article

The Ni-Fe coatings modified with AuNPs were deposited on the flexible copper-coated polyimide (Cu/PI) surface using electroless metal plating, while the galvanic displacement technique was applied to modify the surface of NiFe coatings by a small content of AuNPs in the range of 16.5 µg_Au cm⁻². AuNPs of a few nanometers in size were deposited on the NiFe/Cu/PI surface by immersing it in a solution containing AuCl₄⁻ ions. The electrooxidation of sodium borohydride was evaluated in a 1 M NaOH solution containing 0.05 M of sodium borohydride using cyclic voltammetry, chronoamperometry, and chronopotentiometry. In addition, the performance and stability of the NiFe/Cu/PI and AuNPs-NiFe/Cu/PI catalysts were evaluated for potential use in a direct NaBH₄-H₂O₂ fuel cell. The NiFe coating modified with AuNPs demonstrated significantly higher electrocatalytic activity towards the oxidation of sodium borohydride as compared to bare Au or unmodified NiFe/Cu/PI. Furthermore, it exhibited a superior power density of 89.7 mW cm⁻² at room temperature and operational stability under alkaline conditions, while the NiFe anode exhibited 73.1 mW cm⁻². These results suggest that the AuNPs-modified NiFe coating has great potential as a material for use in direct borohydride fuel cells (DBFCs) applications involving the oxidation of sodium borohydride. Full article

This study targets insulation challenges in high-frequency power transformers (HFPTs), which are an integral part of the high-voltage, high-capacity isolated DC/DC converter under development for offshore renewable energy systems. We propose a nano-silicon carbide (SiC)-doped polyimide (PI) winding insulation strategy to enhance discharge resistance and thermal stability under high-frequency electric stress. Experimental results show that 10 wt% SiC doping significantly improves insulation performance, extending failure time from 17 to 50 min and reducing maximum discharge amplitude by 76%, owing to enhanced charge trapping and interfacial polarization suppression. Surface and volume resistivity measurements further confirmed the improvement; at 120 °C, the 10 wt% SiC composite maintained high surface resistivity 3.30 × 10¹⁴ Ω and volume resistivity 1.41 × 10¹⁵ Ω·cm, significantly outperforming pure PI. In contrast, 20 wt% SiC, though still resistive, showed reduced stability due to agglomeration and interfacial defects, with a surface resistivity of 2.07 × 10¹⁴ Ω and degraded dielectric performance. Dielectric analysis revealed that 10 wt% SiC suppressed dielectric constant and loss across the frequency range, while 20 wt% SiC exhibited increased values at high frequency. These results highlight 10 wt% SiC as an optimal formulation for HFPT winding insulation. Full article

Microfluidic device prototyping demands rapid, cost-effective, and high-precision mould fabrication, yet ultrashort pulsed laser structuring of polymer inserts remains underexplored. This study presents a novel method for fabricating microfluidic mould inserts using femtosecond (fs) laser ablation of polyimide (PI) films, achieving high precision from design to prototype. PI films (250 µm) were structured using a 355 nm fs laser (300 fs, 500 kHz, 0.95 J/cm²) in a photochemically dominated ablation regime and bonded to reusable steel plates. Injection moulding trials with cyclic olefin copolymer (COC) and polymethyl methacrylate (PMMA) were conducted with diverse designs, including concentration gradient generators (CGG), organ-on-chip (OOC) with 20 µm bridges, and double emulsion droplet generators (DEDG) with 100–500 µm channels, ensuring robustness across complex geometries. The method achieved near 1:1 replication (errors < 2%, microchannel height tolerances < 1%, Sa = 0.02 µm in channels, 0.26 µm in laser-structured areas), machining times under 2 h, and mould durability over 100 cycles without significant deterioration. The PI’s heat-retarding effect mimicked variothermal moulding, ensuring complete micro-penetration without specialised equipment. By reducing material costs using PI films and reusable steel plates, enabling rapid iterations within hours, and supporting industry-compatible prototyping, this approach lowers barriers for small-scale labs. It enables rapid prototyping of diagnostic lab-on-chip devices and supports decentralised manufacturing for biomedical, chemical, and environmental applications, offering a versatile, cost-effective tool for early-stage development. Full article

This study investigated the toxicity of ten polymer materials intended for the development of invasive neural interfaces improving the treatment of neurological diseases. Most of the materials for neural implants can cause traumatization of the surrounding tissue, inflammation, and foreign body reaction. In this study, in vitro and in vivo toxicity assessment was performed for nylon 618 (NY), polycaprolactone (PCL), polyethylene glycol diacrylate (PEGDA), polydimethylsiloxane (PDMS), polyethylene terephthalate (PET), polylactide (PLA), thermoplastic polyurethane (TPU), polypropylene (PP), polyethylene terephthalate glycol (PET-G), and polyimide (PI). The biocompatibility of these ten materials was assessed based on cell adhesion, growth and cytotoxicity on neural (PC-12) and fibroblast (NRK-49F) cultures. Furthermore, brain tissue responses to the implanted phantom scaffolds were analyzed in rats. According to these measurements, PI showed the highest compatibility for both cell types. PEGDA exhibited cytotoxic effects, low cell adhesion and the strongest foreign body reaction, including fibrosis and multinucleated cell formation. The other polymers showed lower pathological responses which makes them potentially usable for neural interfacing. We conclude that PEGDA appears to be unsuitable for long-term use due to adverse tissue and cellular reactions, whereas PI, PLA, PDMS and TPU hold promise as materials for safe and effective neural interface applications. Full article

With the rapid growth of unmanned aerial vehicles (UAVs) and IoT users, spectrum resources are becoming increasingly scarce, making cognitive radio (CR) technology a key approach to improving spectrum utilization. However, traditional antennas are difficult to meet the lightweight, compact, and low-drag requirements of small UAVs due to spatial constraints. This paper proposes a tri-mode frequency reconfigurable flexible antenna that can be conformally integrated onto UAV wing arms to enable CR dynamic frequency communication. The antenna uses a polyimide (PI) substrate and has compact dimensions of 31.4 × 58 × 0.05 mm³. A microstrip line-based frequency-selective network is designed, incorporating PIN and varactor diodes to realize three operation modes, dual-band (2.25~3.55 GHz, 5.6~6.75 GHz), single-band (3.35~5.3 GHz), and continuous tuning (4.3~6.1 GHz), covering WLAN, WiMAX, and 5G NR bands. Test results show that the antenna maintains stable performance under conformal conditions, with frequency shifts less than 4%, gain (3.65~4.77 dBi), and radiation efficiency between 67.2% and 82.9%. The tuning ratio reaches 38.8% in the continuous mode. This design offers a new solution for CR communication in compact UAV platforms and shows promising application potential. Full article

Polymer binders are crucial components in providing both mechanical support and chemical stability to the structure of porous Li-ion electrodes. Particularly in silicon anodes, the active material undergoes substantial volume expansion of up to 275%. Due to the mechanical constraint of the current collector, these silicon materials tend to expand in the normal direction while exhibiting substantial particle rearrangement and plastic deformation. Conventional rigid binders such as polyacrylic acid (PAA) and polyimide (PI), while providing satisfactory initial capacity, do not eliminate diminished long-term performance. Our research attempts to develop binder formulations that can accommodate sufficient flexibility for the substantial volume changes of silicon particles. Specifically, we explore the use of short-chain polymer binders and a strategic blend of binders with different molecular weights. Experiments have demonstrated that cells combining both long- and short-chain PAA binders delivered an initial capacity of 2200 mAh/g at a 0.1C rate, compared to 1700 mAh/g for pristine PAA cells. Initial work indicated that shorter polymer chains might compromise the adhesion to the current collector, so we developed a multilayer anode (MLA) structure to mitigate this issue. Nevertheless, at this early stage of development, there was no observed increase in cycling performance for the MLA electrodes. Full article

Organic light-emitting diodes (OLEDs) have emerged as a critical battleground in display technology due to their self-emissive and foldable properties. However, the adoption of polyimide (PI) as a flexible substrate material introduces technical challenges, particularly image sticking. This study proposes an interfacial polarization mechanism to explain this phenomenon, confirmed through dielectric and ferroelectric spectroscopy. The results show that introducing an amorphous silicon (α-Si) interlayer significantly improves interface compatibility, increasing the polarization response frequency from 74 Hz to 116 Hz and reducing residual polarization strength from 2.81 nC/cm² to 1.00 nC/cm². Practical tests on OLED devices demonstrate that the optimized structure (PI/α-Si/SiO₂) lowers the image sticking score from 3.46 to 1.67, validating the proposed mechanism. This research provides both theoretical insights and practical solutions for mitigating image sticking in flexible OLED displays. Full article

Membrane technology is widely used in gas separation processes due to its small footprint, high energy efficiency, and favorable economic viability. The current membrane market predominantly relies on polymer membranes, among which polyimide (PI) membranes stand out as highly promising materials due to their superior gas separation performance coupled with exceptional thermal and chemical stability. However, traditional polyimide membranes suffer from low gas permeability and insufficient plasticization resistance, hindering their broader industrial application. In order to meet the demands of more stringent application fields, it is crucial to further improve their gas performance and anti-plasticization to enhance their cost-effectiveness. Consequently, it is essential to modify traditional polyimides and formulate membrane fabrication strategies to solve these problems. This review introduces the monomer structures and synthesis approaches of polyimides, including solution-based and solid-state thermal condensation. Then, we propose representative preparation methods of polyimide-based membranes. Additionally, modification strategies, including thermal rearrangement, cross-linking, and physical blending, are summarized, which address the critical issues in contemporary polyimide-based gas separation membranes. Finally, this review critically discusses the current challenges and prospects for developing polyimide membranes for gas separation. Full article

Transcorneal electrical stimulation (TES) is a promising treatment for several retinal degenerative diseases (RDDs). TES involves the application of a controlled electrical current to the anterior surface of the cornea, aimed at activating the retina and posterior ocular structures. Dawson–Trick–Litzkow (DTL) and ERG-JET electrodes are among the most widely used for TES. However, their continuous metallic surface design limits spatial resolution and the ability to perform selective ES. In this work, we present the development of a transcorneal electrical stimulation (TES) electrode that, unlike conventional electrodes, enables spatially selective TES. The proposed electrode design consists of an array of 20 independent microelectrodes distributed across the central and paracentral regions of the cornea. The fabrication process combines surface micromachining and flexible electronics technologies, employing only three structural materials: aluminum (Al), titanium (Ti), and polyimide (PI). This material selection is critical for achieving a simplified, reproducible, and low-cost fabrication process. The fabricated electrode was validated through electrical and electrochemical testing. The results show a relatively high electrical conductivity of Al/Ti structures, low electrochemical impedance values—ranging from 791 kΩ to 1.75 MΩ for the clinically relevant frequency range (11 to 30 Hz)—and a high charge storage capacity of 1437 mC/cm². The electrode capacity for electrical signal transmission was demonstrated through in vitro testing. Finally, the applicability of the TES electrode for electroretinogram (ERG) recording was evaluated by measuring its optical transmittance across the visible wavelength range. Full article

The utilization of machine learning (ML) has brought more opportunities for the discovery of high-performance materials with specific properties to replace traditional engineering materials. The glass transition temperature (T_g) is a crucial characteristic of polyimide (PI). But small datasets can only partially reveal structural information and decrease the ability of the models to learn from the observed data. In this investigation, a dataset comprising 1261 PIs was assembled. A quantitative structure–property relationship targeting T_g was constructed using nine regression algorithms, with the Categorical Boosting demonstrating the highest accuracy, achieving a coefficient of determination of 0.895 for the test set. SHapley Additive exPlanations analysis identified the NumRotatableBonds descriptor had a significantly negative impact on T_g. Finally, all-atom molecular dynamics (MD) simulations calculated eight PI structures to verify the accuracy of the prediction model. The ML prediction was consistent with the MD simulation, with the lowest prediction deviation of approximately 6.75%, but the time and resource consumption were tremendously reduced. These findings emphasize the significance of utilizing extensive datasets for model training. This available and interpretable ML framework provides impressive acceleration over the MD simulation and serves as a reference for the structural design of PI with the desired T_g in the future. Full article

In this study, a facile and mask-free femtosecond laser direct writing (FLDW) approach is proposed to fabricate porous graphene (FLIG) patterns directly on polyimide (PI) substrates. By systematically adjusting the laser scanning spacing (10–25 μm), denser and more continuous microstructures are obtained, resulting in significantly enhanced thermal sensitivity. The optimized sensor demonstrated a temperature coefficient of 0.698% °C⁻¹ within the range of 40–120 °C, with response and recovery times of 10.3 s and 20.9 s, respectively. Furthermore, it exhibits remarkable signal stability across multiple thermal cycles, a testament to its reliability in extreme conditions. Moreover, the sensor was successfully integrated into a 3D-printed robotic platform, achieving both contact and non-contact temperature detection. These results underscore the sensor’s practical adaptability for real-time thermal sensing. This work presents a viable and scalable methodology for fabricating high-performance FLIG-based flexible temperature sensors, with extensive application prospects in wearable electronics, electronic skin, and intelligent human–machine interfaces. Full article

Due to its superior maneuverability and concealment, the micro flapping-wing aircraft has great application prospects in both military and civilian fields. However, the development and optimization of lightweight materials have always been the key factors limiting performance enhancement. This paper designs the flapping mechanism of a single-degree-of-freedom miniature flapping wing aircraft. In this study, T800 carbon fiber composite material was used as the frame material. Three typical wing membrane materials, namely polyethylene terephthalate (PET), polyimide (PI), and non-woven kite fabric, were selected for comparative analysis. Three flapping wing configurations with different stiffness were proposed. These wings adopted carbon fiber composite material frames. The wing membrane material is bonded to the frame through a coating. Inspired by bionics, a flapping wing that mimics the membrane vein structure of insect wings is designed. By changing the type of membrane material and the distribution of carbon fiber composite materials on the wing, the stiffness of the flapping wing can be controlled, thereby affecting the mechanical properties of the flapping wing aircraft. The modal analysis of the flapping-wing structure was conducted using the finite element analysis method, and the experimental prototype was fabricated by using 3D printing technology. To evaluate the influence of different wing membrane materials on lift performance, a high-precision force measurement experimental platform was built, systematic tests were carried out, and the lift characteristics under different flapping frequencies were analyzed. Through computational modeling and experiments, it has been proven that under the same flapping wing frequency, the T800 carbon fiber composite material frame can significantly improve the stiffness and durability of the flapping wing. In addition, the selection of wing membrane materials has a significant impact on lift performance. Among the test materials, the PET wing film demonstrated excellent stability and lift performance under high-frequency conditions. This research provides crucial experimental evidence for the optimal selection of wing membrane materials for micro flapping-wing aircraft, verifies the application potential of T800 carbon fiber composite materials in micro flapping-wing aircraft, and opens up new avenues for the application of advanced composite materials in high-performance micro flapping-wing aircraft. Full article

Polyimide (PI), owing to its high heat resistance and low density, is often employed as a substitute for metallic materials in high-temperature environments, such as aircraft engines, bearings, and gears. However, the relatively high friction coefficient of pure PI limits its application under harsh conditions. Therefore, this study synthesized a composite lubricant with binary fillers to improve this performance. This study employed the hydrothermal method to synthesize MoS₂/MXene composite lubricating fillers and systematically investigated the high-temperature tribological properties of PI composites reinforced with these fillers. The results demonstrated that the optimal PI composite containing 5% MoS₂/MXene exhibited a 14 °C increase in initial decomposition temperature compared to pure PI. Additionally, its thermal conductivity was enhanced by 36%, while the hardness (0.398 GPa) and elastic modulus (6.294 GPa) were elevated by 12.4% and 18.6%, respectively, relative to the pure PI. In terms of tribological behavior, all composite formulations displayed typical temperature-dependent friction characteristics. It is worth noting that MXene’s high hardness and thermal conductivity inhibited the occurrence of abrasive wear. At the same time, the substrate was strengthened, and thermal resistance was enhanced, thereby delaying the plastic deformation of the material at high temperatures. Full article

This study presents colorless polyimides (PIs) suitable for use as plastic substrates in flexible displays, designed to be compatible with controlled soft adhesion and easy delamination (temporary adhesion) processes. For this purpose, we focused on a PI system derived from norbornane-2-spiro-α-cyclopentanone-α′-spiro-2″-norbornane-5,5″,6,6″-tetracarboxylic dianhydride (CpODA) and 2,2′-bis(trifluoromethyl)benzidine (TFMB). This system was selected with the aim of exhibiting excellent optical transparency and low linear coefficient of thermal expansion (CTE) properties. However, fabricating this PI film via the conventional two-step process was challenging because of crack formation. In contrast, modified one-pot polymerization at 200 °C using a combined catalyst resulted in a homogeneous solution of PI with an exceptionally high molecular weight, yielding a flexible cast film. The solubility of PI plays a crucial role in its success. This study delves into the mechanism behind the significant catalytic effect on enhancing molecular weight. The CpODA/TFMB PI cast film simultaneously achieved very high optical transparency, an extremely high glass transition temperature (T_g = 411 °C), a significantly low linear coefficient of thermal expansion (CTE = 16.7 ppm/K), and sufficient film toughness, despite the trade-off between low CTE and high film toughness. The CpODA/TFMB system was modified by copolymerization with minor contents of another cycloaliphatic tetracarboxylic dianhydride, 5,5′-(1,4-phenylene)-exo-bis(hexahydro-4,7-methanoisobenzofuran-cis-exo-1,3-dione) (BzDAxx). This approach was effective in improving the film toughness without sacrificing the low CTE and other target properties. The peel strengths (σ_peel) of laminates comprising surface-modified glass substrates and various colorless PI films were measured to evaluate the compatibility with the temporary adhesion process. Most colorless PI films studied were found to be incompatible. Additionally, no correlation between σ_peel and PI structure was observed, making it challenging to identify the structural factors influencing σ_peel control. Surprisingly, a strong correlation was observed between σ_peel and CTE of the PI films, suggesting that the observed solid–solid lamination is closely linked to the unexpectedly high surface mobility of the PI films. The laminate using CpODA(90);BzDAxx(10)/TFMB copolymer exhibited suitable adhesion strength for the temporary adhesion process, while meeting other target properties. The modified one-pot polymerization method significantly contributed to the development of colorless PIs suitable for plastic substrates. Full article