Search Results (54)

In this study, the in situ solvothermal synthesis of a copper-based metal–organic framework (Cu-BTC MOF) into two porous ceramic substrates with a 10 cm diameter and 2 cm thickness was reported. X-ray diffraction (XRD), Fourier transform infrared (FT-IR) spectroscopy, diffuse reflectance spectroscopy (DRS), Tauc plot analysis, optical microscopy, scanning electron microscopy (SEM), and transmission electron microscopy (TEM) were the techniques that were utilized to verify the formation and incorporation of the MOF into ceramics (two samples, with different SiO₂ particles; 500 µm (Ceramic 1), and 150 µm (Ceramic 2)). The synthesized Cu-MOF exhibited a crystalline structure. Both the composites and the Cu-MOF exhibited visible-light absorption, with optical band gaps of 2.5 eV and 2.4 eV, respectively, as determined by DRS. TEM images demonstrated that crystalline MOF domains were successfully included inside the ceramics. Methyl orange (MO), Congo red (CR), and methylene blue (MB) were used to assess the composites’ ability to remove dyes. Catalytic hydrogenation, powered by in situ hydrogen production from NaBH₄ hydrolysis, demonstrated high removal efficiencies of 91–97% after 60 min. Adsorption, on the other hand, was ineffective. Despite undergoing four consecutive cycles without performance degradation, the materials demonstrated remarkable recyclability. Cu-MOF@ceramic composites are effective, durable, and practically applicable for improved wastewater treatment. Full article

Surface-enhanced Raman scattering (SERS) technology, with its high sensitivity and fingerprinting capability, has shown broad application prospects in environmental monitoring, food safety, biomedicine, and other fields. Electrospinning technology can produce flexible nanofiber membranes with high specific surface area and three-dimensional porous structures, providing an ideal platform for constructing high-performance SERS substrates for multiphasic analysis. This review systematically summarizes the fabrication strategies of fiber-based SERS substrates by using electrospinning technology, classified from three perspectives: material composition (polymer-based, ceramic-based, carbon fiber-based, and metal-based), spatial configuration (inner, surface, and inner-surface), and temporal sequence of plasmonic nanostructure (pre-synthesis, pre-reduction, post-reduction, post-modification, etc.). Furthermore, the sampling methods and measurement approaches of such substrates in liquid-phase, solid-phase, and gas-phase detection are discussed, with a focus on their applications in environmental pollution monitoring, food safety inspection, microbial identification, and biomedical diagnostics. Finally, the comparison of different preparation strategies and potential future directions are discussed, which could offer helpful guidance for the design and application of high-performance flexible SERS substrates. Full article

In this study, we investigate the role of film thickness in modulating the properties of Cu films deposited on BaTiO₃ ceramic substrates using direct current magnetron sputtering (DCMS) and high-power pulsed magnetron sputtering (HiPIMS). While HiPIMS is known for producing dense films, and the thickness-dependent properties of sputtered Cu films are well-documented, this work uniquely explores the synergistic interplay between deposition technique and thickness on BaTiO₃ ceramic substrates, revealing novel insights into stress evolution and property optimization for advanced microelectronic and coating applications. Cu films of 300 nm, 1000 nm, and 1700 nm were systematically compared for their microstructures, surface morphologies, and electrical and mechanical properties, elucidating the critical role of thickness in densification, stress state, and overall performance. The results indicate that the target current and voltage waveforms of HiPIMS are similar to square waves, and the ionization rate is significantly higher than that of DCMS. Still, the deposition rate at the same power of 180 W is only 44.6% of that of DCMS. The films obtained by both processes present a strong (111) orientation; the crystallite size of the DCMS film grows with increasing thickness, while the HiPIMS film shows increasing and then decreasing, and its residual stress is overall lower than that of DCMS. In terms of surface morphology, DCMS films appeared porous and rough, whereas HiPIMS films were denser and smoother. In terms of properties, the resistivity of HiPIMS films is significantly lower than that of DCMS, especially at 1000 nm thickness. The binding force is also better than that of DCMS, especially at thicknesses less than 1000 nm, which is mainly attributed to the compressive stresses introduced by the energetic ion bombardment at the early deposition stage. These findings provide new mechanistic insights into thickness-dependent stress and property modulation, offering a reference for tailoring high-performance Cu films through process optimization. Full article

In this work, we developed and characterized a hydroxyapatite (HA) ceramic coating derived from Ucides cordatus crab-shell waste and applied it onto Ti–Al–V titanium substrates for biomedical use. Substrate analysis confirmed an α + β two-phase microstructure and Rockwell C hardness of ~35 HRC; optical emission spectrometry indicated a non-conforming Ti–6Al–4V composition (Al slightly above and V slightly below ASTM F136-18 limits), with expected α-phase predominance. Aqueous synthesis of biogenic HA used CaO (from 800 °C calcined shells) reacted with β-tricalcium phosphate (β-Ca₃(PO₄)₂), followed by deposition onto Ti–Al–V surfaces prepared with or without a thermochemical treatment that homogenized roughness (Ra ≈ 0.587 µm). The coatings were continuous, ~95–98 µm thick, and showed good qualitative adhesion. Scanning Electron Microscopy (SEM) revealed porous, nanocrystalline, acicular morphologies typical of biogenic apatite’s. Energy-Dispersive X-ray Spectroscopy (EDS) yielded Ca/P ≈ 1.85–1.88, while X-ray Fluorescence (XRF) indicated Ca-enrichment relative to stoichiometric HA. X-ray Diffraction (XRD) confirmed a predominantly hexagonal HA phase with high crystallinity. These results demonstrate a technically and environmentally feasible route to bioactive coatings using marine biowaste, aligning low-cost, local waste valorization with functional performance on titanium implants. Full article

Yttria-stabilized zirconia (YSZ) has attracted attention as a ceramic implant material owing to its excellent mechanical strength, biocompatibility, and aesthetic properties. However, YSZ is bioinert and lacks the ability to directly bond with bone. This study aims to enhance the bioactivity of 3D-printed porous YSZ through modified simulated body fluid (m-SBF) pretreatments. The porous YSZ substrates fabricated by fused deposition modeling were first etched with hydrofluoric acid (HF) to increase the surface roughness, followed by immersion in CO₃²⁻, Mg²⁺, and/or Zn²⁺ ion-incorporated m-SBFs. Among the tested solutions, the apatite coating formed in Mg²⁺- and Zn²⁺-containing m-SBF within one day, exhibiting uniform precipitation and a reduced tetragonal-to-monoclinic (t→m) transition. The incorporated Mg²⁺ and Zn²⁺ ions were successfully detected on the apatite coating, with Mg/Ca and Zn/Ca ratios of approximately 4.82% and 3.33%, respectively. Mg²⁺ is known to stimulate osteogenesis, while Zn²⁺ exhibits antibacterial activity. Furthermore, compared with standard SBF under high-temperature and high-pH conditions, the m-SBF induced markedly less t→m phase transition on YSZ substrates, suggesting that m-SBF, as a biomimetic medium for imparting bioactivity, provides a more suitable environment for YSZ substrates. This study demonstrates that HF surface treatment combined with Mg²⁺- and Zn²⁺-containing m-SBF pretreatment effectively imparts bioactivity to 3D-printed YSZ, offering a promising approach for next-generation osteoconductive ceramic implants. Full article

This study investigates the shear strength of lotus-type unidirectional porous copper bonded to alumina substrates using the Direct Bonded Copper (DBC) process. Porous copper specimens with various porosities (38.7–50.9%) and pore sizes (150–800 μm) were fabricated and joined to alumina discs. Shear testing revealed that both porosity and pore size significantly affect the interfacial strength. While higher porosity led to reduced shear strength, larger pore sizes enhanced the maximum shear strength owing to increased local contact areas and crack coalescence in the alumina substrate. Fractographic analysis using optical microscopy and SEM-EDS confirmed that failure mainly occurred in the alumina, with local fracture associated with pore distribution and size. To improve strength prediction, a modified model was proposed, reducing the error from 12.3% to 7.5% and increasing the coefficient of determination (R²) from 0.43 to 0.74. These findings highlight the necessity of considering both porosity and pore size when predicting the shear strength of porous copper/alumina DBC joints, and they provide important insights for optimizing metal structures in metal–ceramic bonding for high-performance applications. Full article

Coral reef degradation has spurred the development of artificial structures to mitigate losses in coral cover. These structures serve as substrates for coral transplantation, with the expectation that growing corals will attract reef-associated taxa—while the substrate’s ability to directly support biodiversity is often neglected. We evaluated a novel 3D-printed modular tile made of porous terra cotta, designed with complex surface structures to enhance micro- and cryptic biodiversity, through a restoration project in Hong Kong. Over four years, we monitored 378 outplanted coral fragments using diver assessments and photography, while biodiversity changes were assessed through visual surveys and eDNA metabarcoding. Coral survivorship was high, with 88% survival after four years. Visual surveys recorded seven times more fish and almost 60% more invertebrates at the restoration site compared to a nearby unrestored area. eDNA analyses revealed a 23.5% higher eukaryote ASV richness at the restoration site than the unrestored site and 13.3% greater richness relative to a natural reference coral community. This study highlights the tiles’ dual functionality: (1) supporting coral growth and (2) enhancing cryptic biodiversity, an aspect often neglected in traditional reef restoration efforts. Our findings underscore the potential of 3D-printed ceramic structures to improve both coral restoration outcomes and broader reef ecosystem recovery. Full article

The present study highlights the critical role of surface type, insect species, and exposure duration in determining the efficacy of surface-applied insecticides in stored-product pest management. Four insecticides were sprayed and evaluated on different surfaces (concrete, metallic, plastic, and ceramic) against two beetles: the red flour beetle and the tobacco beetle. Alpha-cypermethrin and spinosad exhibited rapid and high efficacy, particularly on non-porous surfaces such as metal and ceramic, whereas pirimiphos-methyl was less effective initially and required extended exposure to achieve complete mortality, especially against Tribolium castaneum. In contrast, Lasioderma serricorne showed greater susceptibility across all insecticides and surfaces. Spinosad maintained high efficacy across all surface types, suggesting broader applicability under variable conditions. The reduced performance of insecticides on concrete surfaces underscores the influence of substrate porosity on insecticide bioavailability. Additionally, the observed delayed mortality effect in all treatments indicates that even brief exposure can result in lethal outcomes, emphasizing the long-term potential of these applications. These findings underscore the need for surface-specific application strategies and support the integration of surface treatments into comprehensive pest management programs. Further research is warranted under simulated field conditions to assess residual efficacy over time and in the presence of food, thereby enhancing the relevance of laboratory findings to real-world storage environments. Full article

Porous materials are subjected to the corrosive effects of soluble salts. This corrosion, typically known as efflorescence, is primarily superficial. However, internal corrosion within the material is also frequently observed. This article presents a simulation of volumetric damage in sintered porous ceramic materials (made of clay (75 vol.%), quartz sand (10 vol.%), and sawdust (15 vol.%), fired at 950 °C), caused by the crystallization of double salts, specifically ploweite (6Na₂SO₄·7MgSO₄·15H₂O) and/or glauberite (CaSO₄·Na₂SO₄). The exact mechanism responsible for the formation and interaction of these salts has yet to be fully comprehended. It is established that this mechanism occurs in ceramic materials containing calcium compounds and in mixtures of Na₂SO₄ and MgSO₄ salts. Dissolved Na₂SO₄ acts as a substrate for the formation of glauberite, while dissolved MgSO₄ participates in intermediate reactions (which are necessary for the creation of glauberite). Full article

The aim of this work is to compare the traditional uniaxial pressing with an innovative shaping technique, Digital Light Processing (DLP), in the preparation of porous mullite (3Al₂O₃·2SiO₂) supports to be functionalized with an active coating for CO₂ capture. Indeed, the fabrication of complex geometries with 3D-printing technologies allows the production of application-targeted solid sorbents with increased potentialities. Therefore, this research focused on the effect of the purity of the selected raw materials and of the microstructural porosity of 3D-printed ceramic substrates on the Metal Organic Frameworks (MOFs) coating efficiency. Two commercial mullite powders (Mc and Mf) differing in particle size distribution (D₅₀ of 9.19 µm and 4.38 µm, respectively) and iron oxide content (0.67% and 0.38%) were characterized and used to produce the substrates, after ball-milling and calcination. Mc and Mf slurries were prepared with 69 wt% of solid loading and 5 wt% of dispersant: both show rheological behavior suitable for DLP and good printability. DLP 3D-printed and pressed pellets were sintered at three different temperatures: 1350 °C, 1400 °C and 1450 °C. Mf 3D-printed samples show slightly lower geometrical and Archimedes densities, compared to Mc pellets, probably due to the presence of lower Fe₂O₃ amounts and its effect as sintering aid. Mullite substrates were then successfully functionalized with HKUST-1 crystals by a two-step solvothermal synthesis process. Ceramic substrate porosity, depending on the shaping technique and opportunely tuned controlling the sintering temperature, was correlated with the functionalization efficiency in terms of MOFs deposition. Three-dimensional-printed substrates exhibit a higher and more homogeneous HKUST-1 uptake compared to the pressed pellets as DLP introduces desirable porosities able to enhance the functionalization. Therefore, this work provides preliminary guidelines to improve MOFs coating on mullite surfaces for CO₂ capture applications, by opportunely tuning the substrate porosity. Full article

Porous α-Al₂O₃ ceramics are a highly sought-after material with a multitude of applications; for example, they are used as filters, substrates, biomedicine materials, etc. Despite the availability of raw materials, a challenge associated with this technology is the high energy budget caused by sintering above 1500 °C. For the cold sintering processing (CSP) of ceramics, lowering the α-Al₂O₃ sintering temperature is one of the most urgent challenges in the background of its rapid development. This paper is the first to demonstrate a solution to this problem using the CSP of α-alumina ceramics in the presence of pure water as a transient liquid. The manufactured materials were examined using XRD analysis; the evolution of their microstructures during CSP was revealed by SEM; and the porosity was evaluated using the Archimedes method. Ceramics with an open porosity up to 36% were produced at 380–450 °C and 220 MPa in 30 min. An increase in the pressure was found to impede α-Al₂O₃ formation from γ-AlOOH. The development of the microstructure was discussed within the framework of the dissolution–precipitation model and homogenous nucleation. The results of the SEM study pointed to the coalescence of γ-AlOOH grains during CSP. Full article

Porous materials have recently attracted significant attention in the aerospace and biomedical fields for addressing issues related to friction and wear. Porous materials are beneficial in applications where continuous lubrication is not feasible or for components that operate under extreme conditions, such as high speeds, elevated temperatures, and heavy loads. The pores can serve as reservoirs for liquid lubricants, which are gradually released during the operation of the components. The tribological properties of these materials depend on their porosity, the lubricants used, and any additional additives incorporated into the porous materials. This review article provides insight into common fabrication techniques for porous materials and examines their tribological performance for all three classes of materials—polymers, metals, and ceramics. Additionally, it discusses design criteria for porous self-lubricating materials by highlighting the critical properties of both the substrate and lubricants. Full article

Mortar that is typically employed for interior or exterior coatings can be characterised using laboratory-prepared specimens according to specific test standards; however, its performance undergoes changes following application on substrates. When selecting mortar, it is vital to anticipate its in-service behaviour after its application on substrates to make the most informed choice. Most of the research work carried out to date analyses the characteristics of mortar in laboratory specimens. Some studies analyse these characteristics after its application to support, but very few exist that compare both behaviours. With this objective in mind, this research determined the properties of mortar when cured within laboratory moulds and assessed the behaviour of the same mortar after application on diverse substrate types. This study specifically evaluated the behaviour of a pre-dosed hydraulic lime mortar when applied on concrete blocks, lightweight concrete blocks, concrete slabs, hollow ceramic bricks, and solid ceramic bricks. Later, this behaviour was compared to the same type of mortar hardened in laboratory moulds and the same type of mortar applied on substrates and subjected to accelerated ageing. Moreover, data from previous experimental work were used to compare the behaviour of the pre-dosed hydraulic lime mortar with that of pre-dosed cement mortar when applied on similar substrates. The research drew upon a comprehensive characterisation of the physical and mechanical parameters of mortar, revealing that the performance of these types of mortar undergoes significant changes after application on substrates under in-service conditions, mainly when applied on more porous substrates. It was concluded that the application of mortar to substrates increased bulk density, decreased open porosity, enhanced compressive strength, and resulted in faster capillary absorption. For mortars subjected to accelerated ageing, a notable reduction in water vapour permeability was observed, which was attributed to changes in the pore profile. Full article

An exploration of the plasma-sprayed abradable sealing coatings (ASCs) of a thick and porous LaMgAl₁₁O₁₉ topcoat onto SiC/SiC ceramic matrix composites (CMCs) is detailed in this study. Interlayers comprising Si/Si + Yb₂Si₂O₇/Yb₂SiO₅ environmental barrier coatings (EBCs) were strategically employed, considering their function in protecting the SiC/SiC CMCs from recession and mitigating thermal expansivity misfit. An isothermal oxidation test was conducted at 1300 °C and resulted in the formation of bubble and glassy melt on the side surface of the coated sample, while a significant reaction layer emerged at the Yb₂SiO₅/LaMgAl₁₁O₁₉ interface near the edge. The localized temperature rise caused by the exothermic oxidation of the SiC/SiC substrate was determined to be the underlying factor for bubble generation. The temperature-dependent viscosity of the melt contributed to various bubble characteristics, and due to the enrichment of Al ions, the glassy melt exacerbated the degradation of the Yb₂SiO₅ layer. After a thermal shock test at 1300 °C, the substrate on the uncoated backside of the sample experienced fracture, while the front coating remained intact. However, due to the presence of a through-coating crack, an internal crack network also developed within the substrate. Full article

Atomic layer deposition (ALD) is known for its unparalleled control over layer thickness and 3D conformality and could be the future technique of choice to tailor the pore size of ceramic nanofiltration membranes. However, a major challenge in tuning and functionalizing a multichannel ceramic membrane is posed by its large internal pore volume, which needs to be evacuated during ALD cycling. This may require significant energy and processing time. This study presents a new reactor design, operating at atmospheric pressure, that is able to deposit thin layers in the pores of ceramic membranes. In this design, the reactor wall is formed by the industrial tubular ceramic membrane itself, and carrier gas flows are employed to transport the precursor and co-reactant vapors to the reactive surface groups present on the membrane surface. The layer growth for atmospheric-pressure ALD in this case proceeds similarly to that for state-of-the-art vacuum-based ALD. Moreover, for membrane preparation, this new reactor design has three advantages: (i) monolayers are deposited only at the outer pore mouths rather than in the entire bulk of the porous membrane substrate, resulting in reduced flow resistances for liquid permeation; (ii) an in-line gas permeation method was developed to follow the layer growth in the pores during the deposition process, allowing more precise control over the finished membrane; and (iii) expensive vacuum components and cleanroom environment are eliminated. This opens up a new avenue for ceramic membrane development with nano-scale precision using ALD at atmospheric pressure. Full article